1 General
4000021245
3
Table of Contents
1
General ........................................................................ 4
1.1
Introduction ................................................................... 4
1.2
Copyright ...................................................................... 5
1.3
Warranty ....................................................................... 5
2
Basic winch ................................................................. 6
2.1
Winch description ......................................................... 6
2.2
Cooperation of the Components ................................... 6
2.3
Basic winch dimensions ............................................... 7
2.4
Basic winch technical data ........................................... 8
3
Interfaces .................................................................... 9
3.1
Mechanical interface..................................................... 9
3.2
Hydraulic interface ...................................................... 10
3.3
Electric interface ......................................................... 12
4
Options ...................................................................... 13
4.1
Pressure roller ............................................................ 13
4.2
Rope end control ........................................................ 14
4.3
Emergency brake release ........................................... 15
4.4
Break test valve .......................................................... 15
4.5
Ropes ......................................................................... 17
5
TITAN order code ..................................................... 18
6
Safety ......................................................................... 19
6.1
Intended use ............................................................... 19
6.2
Identification of dangers and notice ............................19
7
Work safety ...............................................................20
7.1
Safety instructions regarding winch installation ..........20
7.2
Safety instructions when handling ropes .....................20
7.3
Safety instructions for hydraulic installation ................21
7.4
Personal protective equipment (PPE) .........................22
7.5
Danger points at winch ...............................................22
7.6
Protective devices .......................................................23
8
Installation .................................................................24
8.1
Handling, transport, storage ........................................24
8.2
Mechanical installation ................................................25
8.3
Hydraulic installation ...................................................27
8.4
Inspection after installation .........................................30
8.5
Disassembly, disposal and environmental protection .31
9
Options ......................................................................32
9.1
Emergency brake release ...........................................32
9.2
Brake test valve ..........................................................34
9.3
Rope end control.........................................................35
10
Maintenance ..............................................................38
10.1
Maintenance plan........................................................38
10.2
Maintenance procedure ..............................................40
10.3
Service life and general overhaul ................................45
11
Troubleshooting ........................................................46
