Section 2 Installation
S7A S8A Manual
www.rottlermfg.com
2-3
MACHINE START-UP
______
BEFORE
turning power on to the machine. Check all wires for security by using the correct screw
driver and turning CW until movement stops. Stranded wire can “spread” slightly from vibration
during transport.
______Install electrical component covers inside the electrical enclosure with fasteners provided.
______A dry air supply of at least 80 PSI will use 1 cu. ft./min., maximum. An industrial vacuum system
with a flexible 1-1/2” hose should be used on the S7/8--explain the electrical control options for
the vacuum.
______Check the setting of the Relief Valve located at the back of the spindle base. Refer to operators
manual under Maintenance, Air adjustments.
When starting the machine for the first time, it may move out of control. Make
sure all hands are clear of machine parts. Be ready to press the Emergency
Stop button if needed.
OPERATION
Operator Training
Note: Rotter employees and representatives per company policy are not permitted to provide end
user of Rottler equipment with any OEM specifications for the workpiece that is created by end
user using Rottler equipment.
______Explain controls per “Control” section in manual.
______Demonstrate and explain hand feed system (see manual).
______Thoroughly explain the cutter lock and relief system that utilizes the slack in the actuator nut with
air cylinder control. Caution operator of result if a surfacing setting is ever made in the relief up
position.
______Exercise spindle rotation, speed controls, fast travel, feeds, and stop adjustments.
______Have operator perform machine functions (and automatic cycles on applicable machines).
______Remove back of cutter head guard and have operator unclamp, rotate, and clamp cutter inserts.
______Point out the changing and adjustment of insert tool holders per manual.
______Explain optional cutting inserts that are available and their correct application to the type of
material being cut. Explain the use of one versus two inserts.
______Explain availability of optional tooling.
STRESS CAUTION AND PERSONAL SAFETY
______Explain speeds required for carbide, coated carbides, CBN, etc., on specific work piece materials.
______Cutter head change and clearance of guard from cutter level.
______Review operator manual and emphasize safe, methodical operation.
______
Parts ordering-show how to refer to manual for part numbers.
MACHINE MAINTENANCE
______Overload device--Micarta key for spindle rotation.
______Inner spindle adjustments (see manual).
______Lubrication (see manual).
Содержание S7A
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Страница 8: ...Section 1 Introduction S7A S8A Manual www rottlermfg com 1 4...
Страница 36: ...Section 5 Operating Instructions S7A S8A Manual www rottlermfg com 5 7...
Страница 40: ...Section 6 Maintenance S7A S8A Manual www rottlermfg com 6 2 S7A 8A Machine Lubrication Illustration...
Страница 55: ...Section 6 Maintenance S7A S8A Manual www rottlermfg com 6 17 Pneumatic Control Diagram...
Страница 62: ...Section 6 Maintenance S7A S8A Manual www rottlermfg com 6 24 Inner Spindle Lower Section Bearing Stacking Order...
Страница 63: ...Section 6 Maintenance S7A S8A Manual www rottlermfg com 6 25 Inner Spindle Lower Section Bearing Section View...
Страница 64: ...Section 6 Maintenance S7A S8A Manual www rottlermfg com 6 26...
Страница 66: ...Section 7 Troubleshooting S7A S8A Manual www rottlermfg com 7 1...
Страница 68: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 1 Machine Parts Front Right Side View S7 8A...
Страница 69: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 2 Pneumatic Assembly...
Страница 71: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 4 Electrical Enclosure...
Страница 72: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 5 Upper Housing...
Страница 73: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 6 Upper Vertical Travel Belt Parts...
Страница 74: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 7 Spindle Base Front Section...
Страница 75: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 8 Inner Outer Spindle Assembly...
Страница 76: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 9 Spindle Base Bushings...
Страница 77: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 10 Spindle Base Assembly...
Страница 78: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 11 Left Ballscrew Support...
Страница 79: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 12 Right Ballscrew Support...
Страница 80: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 13 Home and Limit Switches...
Страница 81: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 14 Pendant Assembly...
Страница 82: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 15 Spindle Base Cover...
Страница 83: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 16 Chip Shield 14 16...
Страница 84: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 17 14 Fly Cutter...
Страница 85: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 18 Chip Chute...
Страница 86: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 19 Waycovers and Optional Chip Catcher Assembly...
Страница 87: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 20 Riser Set...
Страница 88: ...Section 8 Machine Parts S7A S8A Manual www rottlermfg com 8 21...
Страница 90: ...Section 9 Options S7A S8A Manual www rottlermfg com 9 2...
Страница 92: ...Section 10 Material Data Safety Sheets S7A S8A Manual www rottlermfg com 10 2...
Страница 93: ...Section 10 Material Data Safety Sheets S7A S8A Manual www rottlermfg com 10 3...
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