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7

 

 
 
 
 

The compressed air generated by this unit contains minute traces of oil and it is therefore not 

suited to use in those systems that require totally oil-free air (i.e. food industry, pharmaceutical industry, flour 
and powder transport, etc...). 
 
 
 

 

GENERAL PRECAUTIONS  

 

1.   The machine owner is responsible for ensuring that the compressor is maintained in such conditions 

as to ensure totally safe operation. Any parts or accessories which fail to guarantee safe function are 
to be replaced. 

2.   Use only the oils and lubricants recommended or approved by 

ROTAIR S.p.A.

 and the engine 

manufacturer. Ensure that the selected lubricants comply with all current safety provisions, 
particularly as regards explosion or fire risks, and the hazard of the decomposition or production of 
harmful gases. 

3.  The supervisor or the responsible party must ensure that all the instructions concerning the function 

and maintenance of both machinery and equipment are always carefully followed, and that the 
machines and all the related accessories and safety instruments, comprising the entire compressed 
or vacuum air system together with all the related piping, valves, connectors and hoses as well as 
the expendable elements are in good conditions, that they are not excessively worn and that they 
are not mishandled. 

4.   All maintenance, overhauling and repair operations are to be undertaken exclusively by adequately 

trained staff, and supervised by a person qualified in these types of operations if necessary. 

5.   Maintenance operations must be undertaken only with the machine at a standstill and with the 

electrical power supply disconnected by means of the switch installed by the user. 

6.   In the event of suspected or evident overheating of an internal machine component it is necessary to 

stop the machine, but do not open any inspection hatch before the necessary cooling time has 
elapsed, to prevent the risk of the spontaneous combustion of oil vapours on contact with incoming 
air. 

7.   Before proceeding to disassemble any pressurized component, the compressor, or the machine 

needs to be suitably isolated from all pressure sources and should be totally exposed to the 
atmosphere. Each isolation valve must display a warning sign with the wording “work in progress: do 
not open”. 

8.  Before proceeding with repair work it is necessary to take all the necessary precautions to prevent the 

risk of sudden starting up. All the starter instruments must also bear a sign with the following wording 
“work in progress. Do not start up”.  

9.   Never allow the machine or appliance to operate at beyond the established limits (in terms of 

pressure, temperature, speed, etc..) 

10. The machines and pneumatic appliances are to be kept clean , and free of oil, dust, or other 

accumulated dirt. 

11. To avoid the risk of the building up of excessive working temperatures, the heat transfer surfaces 

must be regularly inspected and cleaned (including cooling fins, coolers and the water jackets, etc). 
A suitable programmed cleaning frequency should be established for each machine. 

12. All the regulation and safety instruments must be maintained with the greatest care to ensure their 

correct function and they must not be placed out of use. 

13. Beware of damaging the safety valves and other pressure discharging instruments, obstruction by 

means of varnish, oil residue or accumulated dirt is to be avoided as it may effect the working 
efficiency of the instrument. 

14. The precision of the pressure and temperature indicators should be regularly checked in order to 

ensure rapid replacement should the tolerance values be irregular. 

15.  The parts should be replaced solely using original 

ROTAIR S.p.A.

 spares. 

16. Never use any inflammable solvents or carbon tetrachloride to clean the parts. Take the necessary 

precautions to protect against toxic vapours when cleaning using specific chemical products.  

17. Always pay the greatest care to cleanliness in all the maintenance and repair operations. Always 

protect against dirt by covering the parts and exposed openings with a clean cloth, paper or 
adhesive tape. 

 
 

 

COUNTER-INDICATIONS

 

PRECAUTIONS

 

Содержание RVD 40-10

Страница 1: ...re es ss so or r w wi it th h e el le ec ct tr ro on ni ic c c ca ar rd d A Ai ir rm ma as st te er r S S1 1 RVK RVK 25 RVK 30 RVK 40 Via Bernezzo 67 12023 CARAGLIO CN ITALIA TLF 39 0171 619676 FAX 3...

Страница 2: ...itten authorization of ROTAIR The illustrations descriptions references and technical data container in the present manual are purely for reference purposes only and are not binding ROTAIR reserves th...

Страница 3: ...instruction 10 Safety devices 11 Program maintenance 12 Checking and maintenance ATTENTION The failure to follow or apply the instructions or regulations indicated in the present manual with result in...

Страница 4: ...ORKING PRESSURE bar YEAR OF CONSTRUCTION ACOUSTIC POWER dB A 100 Measured in accordance with ISO 1217 standards 5 Measured in accordance with directive CEE 84 533 technical adaptation 85 406 CEE CAUTI...

Страница 5: ...del rated rated ISO 1217 ISO 1217 Frequency Pressure Pressure power power kW HP lt min cfm Hz bar psi RVK 25 8 18 5 25 3100 110 50 8 114 RVK 25 10 18 5 25 2700 96 50 10 143 RVK 25 12 18 5 25 2300 81 5...

Страница 6: ...nforming and will release the manufacturer from any further responsibility which will fully that of the user itself Conforming use presupposes the observance of the following regulations concerning th...

Страница 7: ...tact with incoming air 7 Before proceeding to disassemble any pressurized component the compressor or the machine needs to be suitably isolated from all pressure sources and should be totally exposed...

Страница 8: ...a risk of machine overheating 7 When selecting flexible hosing to connect the machine to the tool it is important to ensure that they are of the correct dimensions in terms of length the air volume i...

Страница 9: ...ulsations and compression comes about axially The engine and the compression unit are linked by means of a belt transmission system chap 5 6 The oil tank is integrated on the same compression unit on...

Страница 10: ...e followed by the load delay time is executed before loading In the event of a motor stop initiated by a stop command or when entering standby mode a blow down timer adjustable is started If a start r...

Страница 11: ...n inhibit fault code is displayed when triggered but is not recorded in the fault log Alarm Fault A An alarm fault is a warning condition that does not present an immediate danger or potential damage...

Страница 12: ...Information Item display Standby Run On Time When off load the standby run on timer will start If the compressor remains in an off load condition and the timer expires the main motor will stop and th...

Страница 13: ...reached OR unload request shutdown error NO shutdown error shutdown error standby run on time expired load request 1 2 3 4 7 8 10 load load delay expired 9 stop run on time stop run on time expired 12...

Страница 14: ...ed for any other purpose Reset will initiate a display jump to the fault code item if a fault condition remains active or initiate a display jump to the information item if no active faults exist in n...

Страница 15: ...ished continuously Machine State Number Machine State Status Fault 1 Shutdown Error OFF FF 2 Startup Init OFF OFF Start Inhibit Check OFF 3 Start inhibit condition OFF SF 4 Ready to Start OFF OFF 5 Bl...

Страница 16: ...f selected item fault condition Symbolic status information in normal operational mode Information Screen item Bottom Item and Value Field Item identification 2 character alphanumeric 14 segment Item...

Страница 17: ...ailure autorestart enabled optional function Remote load or remote pressure regulation active Remote start stop Normal Operational selected item locked as temporary default display Menu Mode page item...

Страница 18: ...ock key symbol will slow flash To unlock an Item display press Up or Down to view an alternative Item display or press Reset or Escape In page 0 Escape will select the Status Information Item display...

Страница 19: ...ed by pressing ESCAPE Page 3 Page 2 Page 1 Item 1 Value Item 2 Value Item 3 Value Item 4 Value Item 5 Value Page 0 Item 1 Value Item 2 Value Item 3 Value Item 4 Value Item 5 Value Item 6 Value Page 5...

Страница 20: ...me P press units bar psi kPa T temp units o C o F So mini sequencer operation Sr mini sequencer rotation time 01 logged error 1 to 15 logged error 15 P01 Operation Access Code only shown if internal p...

Страница 21: ...edit 0 0 100 0 SP 100 0 only shown if internal pressure sensor function activated only shown if variable speed regulation mode is activated S1 20 only Status Information Item The page 0 Status Informa...

Страница 22: ...stop run on time s 1 1 60 30 St 30 s 7 blowdown time s 1 1 600 10 Bt 10 s 8 pressure units 1 0 2 0 P 0 0 bar 1 psi 2 kPA 9 temperature units 1 0 1 0 T 0 0 0 C 1 0 F 10 mini sequencer operation 1 0 1 0...

Страница 23: ...oad state the controller will maintain speed at the set offload speed setting If pressure remains above the load pressure set point for longer than the set run on time the main motor will stop and the...

Страница 24: ...and will not stop the compressor once started and in the started state Start inhibit conditions are not checked during an automated motor start from Standby Run inhibits are fault states that prevent...

Страница 25: ...ut number for controller input terminal location input location number input location description 0 digital input 1 analogue input 2 to 7 not used 8 special functions 9 special functions slave unit fa...

Страница 26: ...cy while for those relating to the motor please refer to the USER AND MAINTENANCE MANUAL supplied by the motor construction company with the machine 11 1 DAILY CHECKS 11 1 1 DAILY AND BEFORE STARTING...

Страница 27: ...to the amount of dust in the working environment Every 2000 HOURS Compressor oil replacement 12 2 Every 2000 HOURS Oil separator element replacement 12 4 Every 2000 HOURS Cloth replacement in oil sepa...

Страница 28: ...r at least once a year To change the oil proceed as follows 1 Change the oil when the machine is hot 2 switch off the compressor and disconnect the main switch 3 Unscrew the oil plug on the tank side...

Страница 29: ...condition of the recovery nozzle described in and having made sure of the correct oil level in thank should there be any further traces of oil in the compressed air it is necessary to replace the oil...

Страница 30: ...ontained inside using the special tap see paragraph on compressor oil replacement Now loosen the flange of the oil separator tank part 1 fig 7 Unscrew the filter part 2 fig 8 using a 62 mm spanner and...

Страница 31: ...lly open the air cock the pressure of between 4 5 5 bar must appear on the gauge Should a different pressure appear than that indicated above proceed with setting as follows fig 10 3 Release the lock...

Страница 32: ...and therefore to avoid soiling the operator and the inside of the machine it is advisable to bind the valve with a cloth If the pin fail to rise after being guided with the pliers thereby preventing...

Страница 33: ...for air suction and a second duct for letting hot air out Both ducts shall be connected with the outside and set in such a way as to prevent suction air from mixing with exhaust air They shall have an...

Страница 34: ...10 15 and of 50 63 N for RVK 20 If the arrow value f exceeds the indicated value it means that the belts are slack while if the value is lower than this it means that the belts are too taut Warning Be...

Страница 35: ...part A fig 16 2 Rotate the regulation screw part B fig 16 for tensioning 3 If the belts have been replaced it is necessary to tension them to the correct value proceeding as described at point 1 of t...

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ......

Страница 40: ...62 9881 S 1 14 SUPPORT PANEL PRE FILTER 124 2070 S 1 15 REAR PANEL 124 2066 S 1 16 TIE ROD BODYWORK BLADE 120 1575 S 2 17 REAR LEFT UPRIGHT PANEL 124 2052 S 1 18 LEFT SIDE PANEL 124 2064 S 1 19 REAR C...

Страница 41: ...LID FROM SERIAL NUMBER 6041 FRONT SIDE SECT ON RIGHT RAD x RVK 25 30 INVERTER 118 1160 S 26 FRONT SIDE SECT ON RIGHT RAD x RVK 40 INVERTER 118 11765 S 1 27 ELECTRIC BOX SUPPORT BLADE 120 1565 S 1 28 M...

Страница 42: ......

Страница 43: ...TER x RVK 25 30 029 19567 S 14 ELECTRIC BOX AIRM S1 INVERTER x RVK 25 30 40 029 195672 S 1 ELECTRONIC CARD TELMAT 269 410 S 15 ELECTRONIC CARD AIRMASTER S1 269 4005 S 1 16 EMERGENCY SWITCH 154 066 S 1...

Страница 44: ...T RADIUS ELBOW M F 1 111 055 S 1 39 REDUCTION ELEMENT 1 1 4 M 1 F 190 070 S 2 40 ADAPTER FITTING AND STRAIGHT M F GIR 1 148 006 S 1 41 AUTOMATIC CONDENSATION DISCHARGER 237 200 S 1 42 CONDENSATION SEP...

Страница 45: ......

Страница 46: ...WASHER D10 1x15x1 5 015 005 S _ 13 REDUCTION ELEMENT 1 4 M A 12x1 5 F 190 013 S 1 14 90 RAPID FITTING 1 4 FOR PIPE D8 148 573 5 S 4 15 4 WAY BLOCK UNIT 1 4 053 295 S 1 16 BLOCK SUPPORT 010 1974 S 1 17...

Страница 47: ......

Страница 48: ...PULLEY SPACER 009 2165 S 1 8 MOTOR PULLEY WASHER 015 061 S 1 9 HORIZONTAL TANK 037 081 S 1 10 COMPRESSOR PULLEY WASHER 015 068 S 1 11 COMPRESSOR PULLEY SPACER 009 142 S 1 RVK 25 8bar COMPRESSOR PULLEY...

Страница 49: ......

Страница 50: ...LVE 1 2 12 bar 033 051 S SAFETY VALVE 1 2 14 bar 033 053 S 8 SAFETY VALVE 1 2 17 bar 033 0575 S 1 9 OIL LEVEL ROD CAP 106 0101 S 1 10 OR SEAL 023 026 5 S 1 11 REGULATOR BASE 034 001 S 1 12 SEGMENT 199...

Страница 51: ......

Страница 52: ...EMENT 2 M 1 F ONLY RVK25 40 TANK 190 098 S 1 5 WASHER 1 015 017 S 3 6 HEXAGONAL HEAD IRON CAP 1 106 135 S 2 SAFETY VALVE 1 2 12 bar 033 051 S SAFETY VALVE 1 2 14 bar 033 053 S 7 SAFETY VALVE 1 2 15 ba...

Страница 53: ......

Страница 54: ...X X 3 064 03210 S FROM BY PASS TO RADIATOR ENTR X X X X X X X X 4 064 03220 S FROM RADIATOR EXIT TO BY PASS X X X X X X X X 5 064 03230 S FROM BY PASS TO SCREW INJECTION X X X X X X X X 6 064 01012 S...

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