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Rosemount 1199, Справочное руководство

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Reference Manual 

00809-0100-4002, Rev BB
November 2012

TOC-1

Rosemount 1199

SECTION 1
Introduction

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2
Understanding DP Level

DP Level and Remote Seal System Measurement . . . . . . . . . . . . . . . . . . . . . . 2-1
Terminology of System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Understanding Seal System Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seal Temperature Effects (Process Temperature Error)  . . . . . . . . . . . . . . . 2-2
Head Temperature Effects (Ambient Temperature Error)  . . . . . . . . . . . . . . 2-3
System Time Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Balanced vs. Tuned-System

™

 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Specifying the Right Solution for Vacuum Applications . . . . . . . . . . . . . . . . . . . 2-6

Vacuum Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Vacuum Applications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Transmitter Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Fill Fluid Selection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Diaphragm Weld Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Solid Faceplate Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Seam Weld Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Brazed Design  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Differences between Electronic Remote Sensors and Capillary Systems. . . . . 2-8
Instrument Toolkit: Seal Ordering and Application Process  . . . . . . . . . . . . . . . 2-8
Thermal Optimizer: Proper Use and Applications . . . . . . . . . . . . . . . . . . . . . . . 2-8

Thermal Optimizer Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

SECTION 3
Installation

Seals Handling and Installation Considerations  . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Tagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Flanged Type Seals: Flush Flange (FFW) or Extended (EFW) Diaphragm  . . . 3-4

Bolt Torquing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Flushing Connection Ring Installation (Flanged cont.) . . . . . . . . . . . . . . . . . 3-5
Gasket Installation (Flanged cont.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

RFW Seal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Bolt Torquing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Flushing Connection Lower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Gasket Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4.1-in. (104 mm) Diaphragm Diameter Option . . . . . . . . . . . . . . . . . . . . . . . 3-6

PFW Pancake Type Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Capillary Support Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Process Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Bolt Torquing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Flushing Connection Ring Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Gasket Installation (pancake cont.)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

RTW Threaded Type Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Lower Housing Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper Housing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Gasket Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Alternative System Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Table of Contents 

Содержание 1199

Страница 1: ...Rosemount 1199 Seal Systems Manual Reference Manual 00809 0100 4002 Rev BB November 2012 www rosemount com ...

Страница 2: ...This page intentionally left blank ...

Страница 3: ...g and order related questions Americas 1 800 999 9307 Europe 41 0 41 768 6111 Middle east 971 4 811 8100 Asia 65 6777 8211 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of the United States contact your local Emerson Process Management representative The products described in this document are NOT designed for nuclear qualified applications ...

Страница 4: ...This page intentionally left blank ...

Страница 5: ...nces between Electronic Remote Sensors and Capillary Systems 2 8 Instrument Toolkit Seal Ordering and Application Process 2 8 Thermal Optimizer Proper Use and Applications 2 8 Thermal Optimizer Limitations 2 9 SECTION 3 Installation Seals Handling and Installation Considerations 3 1 Gaskets 3 2 Tagging 3 3 Flanged Type Seals Flush Flange FFW or Extended EFW Diaphragm 3 4 Bolt Torquing 3 5 Flushing...

Страница 6: ...allation Best Practices 4 8 OPEN TANK Zero Based 4 8 CLOSED TANK Non Zero Based 4 8 Zero Based lower range value 4 9 Closed tank example non zero Based lower range value 4 10 Scale Display 4 12 SECTION 5 Fill Fluids and Vapor Pressure Curves Fill Fluid Specifications Silicone 200 5 1 Silicone 200 Description 5 1 Fill Fluid Specifications Silicone 704 5 3 Silicone 704 Description 5 3 Fill Fluid Spe...

Страница 7: ...4002 Rev BB November 2012 TOC 3 Rosemount 1199 APPENDIX A Reference Data Rosemount 1199 Direct Mount Seal Systems A 1 Rosemount 1199 Remote Mount Seal Systems A 6 Capillary Fill Fluid A 7 Dimensional Drawings A 12 Spare Parts A 13 ...

Страница 8: ...Reference Manual 00809 0100 4002 Rev BB November 2012 Rosemount 1199 TOC 4 ...

Страница 9: ...ailed information on specific Rosemount Remote Seals A remote seal system consists of a pressure transmitter a remote diaphragm and either a direct mount or capillary style connection filled with a secondary fill fluid During operation the thin flexible diaphragm and fill fluid separate the pressure sensor of the transmitter from the process medium The capillary tubing or direct mount flange conne...

Страница 10: ...ask for the process material to which the product was last exposed Emerson Process Management Instrument and Valve Services Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances PRODUCT RECYCLING DISPOSAL Recycling of equipment and packaging should be taken into consideration and disposed of in accordance wi...

Страница 11: ... 2 8 DP LEVEL AND REMOTE SEAL SYSTEM MEASUREMENT DP Level is a reliable measurement solution for measuring level density interface or mass of a process media inside a tank Remote seal system measurement is unaffected by agitation foam or internal obstacles Remote diaphragm seals extend limitations due to process conditions such as high and low temperatures corrosive processes viscous mediums and s...

Страница 12: ...ead temperature effect is still present NOTE Other factors that affect seal temperature effect include diaphragm thickness seal type and size capillary length and inner diameter Figure 2 3 on page 2 3 shows how diaphragm size can affect the measurement reading at the transmitter For smaller seal sizes such as the 1 1 2 in size the amount of back pressure on the transmitter causes an additional 12 ...

Страница 13: ... will be seen in both Tuned System Assemblies and Balanced System Assemblies and will have the same impact on the transmitter regardless of where the transmitter is mounted System Time Response The time response of a system is based on the type of transmitter its sensor range the length and inner diameter ID of the capillary and the viscosity of the fill fluid which is directly affected by the pro...

Страница 14: ...igh and low pressure sides Since the capillary lengths are the same each side ideally has the same amount of fill fluid minimizing or completely eliminating the seal temperature effect due to equal pressure on both sides of the transmitter diaphragm The balanced systems are still affected by the head pressure as shown in Figure 2 4 NOTE Smaller diaphragms will cause a larger tolerance due to stiff...

Страница 15: ...s with one seal directly mounted and another seal connected via capillary Another possible Tuned System Assembly is any remote seal system with unequal lengths of capillary or two different remote seals on the high and low pressure connections Due to the unequal lengths of capillary there are seal temperature effects However this seal temperature effect counters the head pressure from the oil fill...

Страница 16: ... All Welded vacuum construction Gasket connections allow the potential for vacuum pressure to draw air into the capillary system causing drift or complete system failure No air in the system eliminates the need to re zero and thus improves plant availability by preventing unscheduled downtime and instrument repair or replacement The all welded vacuum construction was designed specifically for vacu...

Страница 17: ...ory determined as best for the seal typed specified PFW and FFW seals have ordering options that specify welding options Solid Faceplate Design The solid faceplate design is used when diaphragm and upper housing material are the same or when the weld is not wetted This design is The most efficient design to build and is the typical standard TIG weld is used in solid faceplate design this weld is w...

Страница 18: ...ENT TOOLKIT SEAL ORDERING AND APPLICATION PROCESS Instrument Toolkit is the user s guide to ensure the selected system will function properly for the specified application Toolkit validates model numbers selected by the user and eliminates specification errors This program analyzes each application and calculates the total system performance This includes expected head and seal temperature effects...

Страница 19: ...he temperature limitations applications outside of the shaded area cannot be used with a Thermal Optimizer For example an application with an ambient temperature of 50 F 10 C and a process temperature of 300 F 149 C is within the limits a Thermal Optimizer can be used in this application However an application with an ambient temperature of 120 F 40 C and a process temperature of 464 F 240 C is ou...

Страница 20: ...Reference Manual 00809 0100 4002 Rev BB November 2012 Rosemount 1199 2 10 ...

Страница 21: ...nformation on these seals SEALS HANDLING AND INSTALLATION CONSIDERATIONS When unpacking or handling seal system assemblies do not lift the seal or transmitter by gripping the capillaries Avoid sharply bending or crimping the capillary tubing The minimum bending radius of the capillary tubing is 3 in 8 cm When using heat or steam tracing exercise caution if PVC coating is added onto capillary The P...

Страница 22: ...ragm face Anything pressing on the diaphragm will be read by the transmitter as pressure A misaligned gasket may cause a false reading Failing to recognize incorrect materials during installation may cause process leaks which can result in damage to the diaphragm seal system or death and or serious injury to personnel Proper wetted material is required for specific process materials Please contact...

Страница 23: ...Working Pressure MWP of the seal system assembly is stamped on the transmitter neck tag This is dependent upon the maximum pressure rating of the seal system or transmitter upper range limit Transmitter model code 1199 model code Rosemount 3051 Rosemount 3051S U S AND FOREIGN PATENTS ISSUED AND PENDING MODEL 3051S2CG2A2B11A1A SERIAL NO 2431980 08 11 Made in USA SUPERMODULE SUPPLY 10 5 42 4 VDC SUP...

Страница 24: ...n the seal assembly and process flange are separate Figure 3 4 FFW Flush Flanged Remote Seal 3 D Diagram NOTE Clamp ring not available on FFW One Piece Design Instrument Connection Upper Housing Process Flange Gasket Flushing Port Flushing Ring Diaphragm Clamp Ring One Piece Design shown with flushing ring Two Piece Design shown with flushing ring Gasket Diaphragm Flushing Connection Process Flang...

Страница 25: ...bolts and nuts which are customer supplied Flushing Connection Ring Installation Flanged cont The flanged type seals are available with an optional flushing connection ring Gasket Installation Flanged cont When connecting the remote seal gasket and flushing connection ring make sure the gasket is properly aligned on the gasket sealing surface Failure to properly install the gasket may cause proces...

Страница 26: ...the remote seal gasket and flushing connection ring make sure the gasket is properly aligned on the gasket sealing surface Failure to properly install the gasket may cause process leaks which can result in death or serious injury 4 1 in 104 mm Diaphragm Diameter Option The largest standard diaphragm size for the RFW seal is 2 4 in 61 mm A larger diaphragm option 4 1 in 104mm is offered which allow...

Страница 27: ...r For certain pancake seal assemblies the Emerson supplied process flange has a machined hole through the center of the flange This hole corresponds to a threaded connection in the back of the pancake seal upper housing The flange can therefore be connected to the seal prior to installation to make handling easier Bolt Torquing When connecting the process and mating flange the bolts should be torq...

Страница 28: ...2 D Diagram Figure 3 12 RTW Threaded Type Seal 3 D Diagram Lower Housing Installation Procedure The lower housing of the remote seal has either a male or female thread connection for attachment to a process pipe nipple When threading the lower housing to the process pipe care should be taken not to overtighten The applied torque should comply to ANSI B1 20 1 or applicable torque requirements for p...

Страница 29: ...d thread the lower housing to the hard piping separately Bolt the upper and lower housings together to the required torque specification Note that gaskets need to be replaced once they have been torqued Thus this alternative system installation procedure requires gasket replacement WSP SADDLE TYPE SEALS NOTE For detailed manufacturing procedures designed to guide an operator through performing ali...

Страница 30: ...s pipe Allow the pipe connection to cool before installing the seal upper housing Upper Housing Installation The torque specifications for the saddle seal upper housings is 180 in lb 20 N m with stainless or carbon steel bolts As it is necessary for the customer to torque the upper housing bolts during installation each saddle seal includes a torque label with the specified torque Gasket Installat...

Страница 31: ... seal is ready for installation Connection Styles The in line flow through seal is attached to the process piping by either flange clamp or male threaded connections Flanged Type Connection The flanged process connection sandwiches the flow through seal between two process flanges The bolts should be torqued to the specifications outlined by ANSI B16 5 EN 1092 1 or JIS B 2210 flange torque require...

Страница 32: ...ember 2012 Rosemount 1199 3 12 HYGIENIC TANK SPUD SEALS Figure 3 18 SSW 2 D Diagram Figure 3 19 Hygienic Tank Spud Seal 3 D Diagram Diaphragm Instrument Connection Tank Spud O ring Groove Clamp O ring Upper Housing Diaphragm O ring Upper Housing ...

Страница 33: ...ovided with the tank spud seal Attach the clamp and hand tighten the connection Flange Style Tank Spud EES When connecting the process and mating flange the bolts should be torqued to the specifications outlined by ANSI B16 5 or applicable flange requirements HYGIENIC TANK SPUD WELDING GUIDELINES SSW This guideline is intended to provide general guidance only to achieve an acceptable installation ...

Страница 34: ... hole cut in the tank Attempt to cut the hole as smoothly and as circular as possible A torch cut is not recommended The tank spud OD is 5 98 in 010 in 152 mm 0 25 mm When cutting the hole for the tank spud the gap between the hole diameter and spud OD should be held to a minimum It is recommended that the hole be no larger than 6 020 in 153 mm Anything larger than 6 020 in 153 mm could increase t...

Страница 35: ...ick the sealing surfaces of the tank spud the inner angled surfaces where the o ring sits shown in Figure 3 24 as any irregularities may cause leaks Figure 3 24 O ring Sealing Surfaces With the spud centered in the tank hole make sure the inner surface of the spud is flush with the inner surface of the tank The leak detection hole in the spud should be at the bottom of the spud With the spud prope...

Страница 36: ...ining tank weld standards and sanitary requirements Additional weld passes are a significant contributor to spud distortion due to additional heat input and added filler material in beveled area of hole When fill passes are required a 1 16 in 1 58 mm diameter weld rod is recommended NOTE For high pressure clamps up to 1 000 psi 69 bar contact the factory HYGIENIC TRI CLAMP SEALS SCW Figure 3 26 SC...

Страница 37: ...amp and Gasket The clamp and gasket are furnished by the user Maximum pressure rating of the system is dependent upon the clamp pressure rating High Process Connection MWP at 70F psi MWP at 250F psi 1 1 2 in 1500 1200 2 in 1000 800 2 1 2 in 1000 800 3 in 1000 800 4 in 1000 800 ...

Страница 38: ...Reference Manual 00809 0100 4002 Rev BB November 2012 Rosemount 1199 3 18 ...

Страница 39: ...Tank Non zero base Closed Tank Non zero base Transmitters installation Best Practice Open Tank Zero based Closed Tank Non zero based Zero Trim Via HART Field communicator Re range Via Zero button Re range Via HART Field communicator Scale display ATM Open to Atmosphere 1 Zero based means 4mA equals 0 inH20 Tuned Unequal capillary length Direct Mount Remote Capillary Balanced Equal capillary length...

Страница 40: ...e value Atm Atmospheric pressure vented tank SG Specific gravity of the process Sg Specific gravity of the remote fill fluid Tank span Lmax x SG Tank Span 108 in x 0 75 81 inH2O 4 mA Lmin x SG Hd x Sg 0 x 0 75 0 in x 0 934 0 inH2O 4mA 0 inH2O 20 mA Lmin x SG Hd x 0 934 108in x 0 75 0 81 inH2O 20mA 81 inH2O NOTE Both installations would have the same calculated range points NOTE Silicone 200 has a ...

Страница 41: ...the 20 mA upper range value Hd Capillary vertical distance from process to high side sensor SG Specific gravity of the process Sg Specific gravity of the remote fill fluid ATM Atmospheric pressure vented tank Tank span Lmax x SG Tank Span 108in x 0 75 81inH2O Lmin 4 mA Lmin x SG Hd x Sg 0 x 0 75 60in x 0 934 56 04 inH2O Lmax 20 mA L max x SG Hd x Sg 108in x 0 75 56 04 137 04 inH2O SPAN 81inH2O 137...

Страница 42: ...ce going to high side sensor Tank span Lmax x SG Example A Tank Span 108in X 0 75 81inH2O 4mA Lmin x SG Hd x Sg 0 x 0 75 120 in x 0 934 112 08 inH2O NOTE Pressure pulling down on the high sensor side will register as a negative pressure value 20mA Lmax x SG Ld X 0 934 108 in x 0 75 112 08 31 08 inH2O SPAN 81 inH2O 112 08 to 31 08 inH2O NOTE The height of the transmitter Hd X Sg should not be great...

Страница 43: ...f the process Sg Specific gravity of the remote fill fluid Ld Capillary vertical distance going to low side sensor Tank span Lmax x SG Example A Tank Span 108in X 0 75 81inH2O 4mA Lmin x SG Ld x Sg 0 x 0 75 120 in x 0 934 112 08 inH2O NOTE Pressure applied to Low sensor side sensor will register as a negative digital value 20mA Lmax x SG Ld X 0 934 108 in x 0 75 112 08 31 08 inH2O SPAN 81 inH2O 11...

Страница 44: ...rtical distance going to low side sensor Tank span Lmax x SG Example B Tank Span 108in X 0 75 81inH2O 4mA Lmin x SG Ld x Sg Hd x Sg 0 x 0 75 60 in x 0 934 60 in x 0 934 112 08 inH2O NOTE Pressure Ld is applied to Low sensor side and will register as a negative digital pressure Pressure Hd is pulling down on the high sensor side therefore would also register as a negative digital pressure therefore...

Страница 45: ...an Lmax x SG Example C Tank Span 108in X 0 75 81inH2O 4mA Lmin x SG Hd x Sg Ld x Sg 0 x 0 75 60 in x 0 934 180 in x 0 934 112 08 inH2O NOTE Pressure Ld is applied to Low sensor side and will register as a negative digital pressure Pressure Hd is pulling down on the high sensor side therefore would also register as a negative digital pressure therefore these values are additive 20mA Lmax x SG Hd X ...

Страница 46: ... all installations What s important is the calculated span level height X Specific gravity of the process After the transmitter is mounted it is common and best practice to re range the transmitter so that the 4m point will be the installed digital value The 20mA point would then be set based on the calculated span value setting it above the installed digital value The procedure would be based on ...

Страница 47: ...or after installation for zero based lower range values 1 Overview 2 Comm Status Burst 3 Pressure 1 18 inH2O 4 Analog Output 3 900 mA 5 Pressure URV 81 00 inH2O 6 Pressure LRV 0 00 inH2O 7 Device Information 1 Overview 2 Comm Status Burst 3 Pressure 0 00 inH2O 4 Analog Output 4 000 mA 5 Pressure URV 81 00 inH2O 6 Pressure LRV 0 00 inH2O 7 Device Information ...

Страница 48: ... the seal to the process taps Most common is High sensor side is mounted to low process tap and Low sensor side is mounted to high process tap 3 Wire and apply power to the transmitter 4 If the transmitter has a Zero button push the zero button This will automatically re range the transmitter so the LRV 4 mA will equal the current applied pressure value and the 20 mA URV will equal the span value ...

Страница 49: ...on is based on Figure 4 8 on page 4 10 measurement values 6 After mounting transmitter pressure reads 112 08 Re range transmitter so 4 mA point LRV 112 88 and the 20 mA point URV 31 88 inH2O which is based on Span of 81inH2O Values shown in HART Example 3 PlantWeb Junction Box A Zero Span Span Zero 1 Overview 2 Comm Status Burst 3 Pressure 112 08 inH2O 4 Analog Output 3 900 mA 5 Pressure URV 81 00...

Страница 50: ...ill show 0 inH2O at 4 mA and 81 00 inH2O at 20 mA For the Rosemount 3051S in the HART menu tree go to the Scaled variable Config under guided set up Follow the steps below Bold text indicates entered value For the Rosemount 3051C in the HART communicator go to Configure Display and follow the following steps 1 Enter SV unit enter inH2O 2 Select Scaled data option select Linear 3 Enter Pressure val...

Страница 51: ...ion FILL FLUID SPECIFICATIONS SILICONE 200 Silicone 200 Description Silicone 200 is a good general purpose fill fluid for industrial applications and is used in over half of all remote seal assemblies Silicone 200 is made up of a mixture of linear polymers with an average viscosity of 10 cs This fluid has a broad temperature range to cover ambient and process conditions and has a low viscosity for...

Страница 52: ... glass and sand Silicones provide excellent thermal stability and low vapor pressure Manufacturer states its primary use is as an ingredient in cosmetic and personal care product formulations but neither represents or tests this fluid for medical or pharmaceutical applications Syltherm 800 heat transfer fluid has been used in seal systems but was obsoleted since it was found to have no long term a...

Страница 53: ...cosity and so heat tracing of capillaries is suggested for many outdoor applications The 0 03 in 0 7 mm ID capillary is not allowed for Silicone 704 because of its higher viscosity Manufacturer states it neither represents or tests this fluid for medical or pharmaceutical applications Temperature Limits At Atm Pressure 0 to 315 C 32 to 600 F Max Temp at Min Pressure See vapor pressure curve Viscos...

Страница 54: ... It has been reported to work satisfactorily for cryogenic applications down to 87 C 125 F The published freeze point for Syltherm XLT is 111 C 168 F Temperature Limits At Atm Pressure 73 to 149 C 100 to 300 F Max Temp at Min Pressure See vapor pressure curve Viscosity at 25 C 77 F 1 6 cs Specific Gravity 25 C 77 F 0 85 Coefficient of Thermal Expansion 0 001198 cc cc C 0 00066 cc cc F Chemical Nam...

Страница 55: ... needed for acceptable response time The 0 03 in 0 7 mm ID capillary is not allowed for Silicone 705 because of its higher viscosity Manufacturer states it neither represents or tests this fluid for medical or pharmaceutical applications Temperature Limits At Atm Pressure 20 to 350 C 68 to 662 F Short Term Exposure 1 Hour max 20 to 400 C 68 to 752 F Max Temp at Min Pressure See vapor pressure curv...

Страница 56: ...g It s higher vapor pressure than standard Silicone 200 silicone does restrict applications especially if vacuum service It should not be used for Food Grade applications CTFE oils are available in various viscosity from 0 8 cSt to 1000 cSt at 1000 F Halocarbon 0 8 cSt is available as a 1199 special fill fluid mainly for cryogenic applications The 0 8 cst fluid ASTM D97 Pour Point is 200 F Halocar...

Страница 57: ... up to 20 water has a smooth non oily feel and unusually low viscosity similar to Silicone 200 Neobee properties make it a good all purpose fill fluid On colder applications the response time should be evaluated due to increased viscosity Neobee M 5 is also available as an M number It offers lower vapor pressure and improved thermal stability However viscosity more than doubles compared to M 20 Te...

Страница 58: ...These chemicals are manufactured under current Good Manufacturing Practices cGMP These materials meet the requirements listed in the United States Pharmacopeia USP The USP lists each chemical along with certain specifications the product must meet in order to be considered a USP product FCC grade These products meet the specifications listed in the Food Chemicals Codex This is a book of specificat...

Страница 59: ...ed FDA Code of Federal Regulations reference number 21CFR 184 1666 USP grade These chemicals are manufactured under current Good Manufacturing Practices cGMP These materials meet the requirements listed in the United States Pharmacopeia USP The USP lists each chemical along with certain specifications the product must meet in order to be considered a USP product FCC grade These products meet the s...

Страница 60: ...Reference Manual 00809 0100 4002 Rev BB November 2012 Rosemount 1199 5 10 ...

Страница 61: ...enter will ask for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the name of the process material the product was last exposed to TROUBLESHOOTING Remote seal systems are factory filled systems that cannot be refilled in the field Do not attempt to disconnect the seals or capillaries from the transmitter Doing so can damage...

Страница 62: ...ion in the Calibration section of the transmitter manual Fill fluid viscosity is temperature dependent Less viscous fill fluid enhances time response Heat traced capillaries can be added as an option to maintain constant temperatures to fill fluid DRIFTING Symptom Potential Source Corrective Action Drifting Temperature effect If pressure measurement is changing refer to Understanding Seal System P...

Страница 63: ...nce for the entire transmitter seal assembly QZ option Rosemount 1199 Direct Mount Seal The 1199 Direct Mount Seal also requires specification of a Rosemount pressure transmitter See the appropriate Product Data Sheet for the desired transmitter and include the option indicated in the table below for the configuration desired A 1199 Direct Mount Seal consists of 2 parts First specify the direct mo...

Страница 64: ... to 205 C 49 to 401 F 45 to 205 C 49 to 401 F 45 to 205 C H Halocarbon Inert 1 85 49 to 320 F 45 to 160 C 49 to 320 F 45 to 160 C 49 to 320 F 45 to 160 C 49 to 320 F 45 to 160 C G 2 Glycerin and Water 1 13 5 to 203 F 15 to 95 C 5 to 203 F 15 to 95 C 5 to 203 F 15 to 95 C 5 to 203 F 15 to 95 C N 2 Neobee M 20 0 92 5 to 401 F 15 to 205 C 5 to 437 F 15 to 225 C 5 to 437 F 15 to 225 C 5 to 437 F 15 to...

Страница 65: ...delivery lead time Flanged Seal Assemblies Transmitter Availability Unavailable Inline Coplanar Extensions Process Connections 0 in 2 in 4 in Standard Standard FFW Flush Flanged Seal 1 2 in DN 50 50A 3 in DN 80 80A 4 in DN 100 100A RFW Flanged Seal 1 2 in DN 15 3 4 in 1 in DN 25 25A 11 2 in DN 40 40A EFW Extended Flanged Seal 1 1 1 2 in DN 40 40A 2 in DN 50 50A 3 in Headbox DN 80 80A 4 in Headbox ...

Страница 66: ...ns Process Connections 0 in 2 in 4 in Standard Standard SCW Hygienic Tri Clover Style Tri Clamp Seal 1 in 2 in 2 in 3 in 4 in SSW Hygienic Tank Spud Seal 2 in Extension 6 in Extension Expanded STW Hygienic Thin Wall Tank Spud Seal 0 8 in Extension EES Hygienic Flanged Tank Spud Extended Seal DN 50 DN 80 VCS Tri clamp In Line Seal 1 in 1 in 2 in 3 in 4 in SVS Varivent Compatible Hygienic Connection...

Страница 67: ...4 in or Larger UCP Male Threaded Pipe Mount Seals and PMW Paper Mill Sleeve Seals 1 in with Threaded Knurled Nut 1 in with Cap Screw Retainer CTW Chemical Tee Seal Retro fit TFS Wafer Style In Line Seal 1 in DN 25 1 in DN 40 2 in DN 50 3 in DN 80 4 in DN 100 WFW Flow Thru Flanged Seal 1 in 2 in 3 in 1 Available with ANSI Class 300 or less The Standard offering represents the most common options Th...

Страница 68: ...ption Rosemount 1199 Remote Mount Seal The 1199 Direct Mount Seal also requires specification of a Rosemount pressure transmitter See the appropriate Product Data Sheet for the desired transmitter and include the option indicated in the table below for the configuration desired A 1199 Remote Mount Seal consists of 2 parts First specify the capillary model codes found on page A 8 Then specify a rem...

Страница 69: ...er M Determined by Transmitter Code One or Two Seal System Low Side of Transmitter D Determined by Transmitter Code Two Seal System Balanced System Same Seal on Low and High Side Fill Fluid Specific Gravity Temperature Limits Ambient Temperature of 70 F 21 C Standard Standard A 2 Syltherm XLT 0 85 75 to 145 C 102 to 293 F C 2 Silicone 704 1 07 0 to 315 C 32 to 599 F D Silicone 200 0 93 45 to 205 C...

Страница 70: ...2 ft 63 9 0 m 29 5 ft 64 10 0 m 32 8 ft 65 11 0 m 36 1 ft 66 12 0 m 39 4 ft 67 13 0 m 42 6 ft 68 14 0 m 45 9 ft 69 15 0 m 49 2 ft 1 All welded system connection types require either a 316L SST or Alloy C 276 isolating diaphragm in the pressure transmitter model codes 2 Not available with Capillary Seal connection inside diameter codes B E H or M 3 This is a food grade fill fluid 4 Compression fitt...

Страница 71: ...N 100 100A RFW Flanged Seal 1 2 in DN 15 3 4 in 1 in DN 25 25A 11 2 in DN 40 40A EFW Extended Flanged Seal 1 1 2 in DN 40 40A 2 in DN 50 50A 3 in Headbox DN 80 80A 4 in Headbox DN 100 100A PFW Pancake Seal 2 in DN 50 3 in DN 80 Expanded FCW Flush Flanged Seal Ring Type Joint RTJ Gasket Surface 2 in 3 in RCW Ring Type Joint RTJ Flanged Seal in in 1 in 1 in FUW and FVW Flush Flanged Type Seals DN 50...

Страница 72: ... 0 8 in Extension EES Hygienic Flanged Tank Spud Extended Seal DN 50 DN 80 VCS Tri clamp In Line Seal 1 in 1 in 2 in 3 in 4 in SVS Varivent Compatible Hygienic Connection Seal Tuchenhagen Varivent Compatible SHP Hygienic Cherry Burrell I Line Seal 2 in 3 in SLS Dairy Process Connection Female Thread Seal per DIN 11851 DN 40 DN 50 The Standard offering represents the most common options The starred...

Страница 73: ... Mill Sleeve Seals 1 in with Threaded Knurled Nut 1 in with Cap Screw Retainer CTW Chemical Tee Seal Retro fit TFS Wafer Style In Line Seal 1 in DN 25 1 in DN 40 2 in DN 50 3 in DN 80 4 in DN 100 WFW Flow Thru Flanged Seal 1 in 2 in 3 in The Standard offering represents the most common options The starred options should be selected for best delivery __The Expanded offering is subject to additional...

Страница 74: ...3051 One Seal System 1199 _ _ _ D3 4 in Connection 1199 _ _ _ D7 4 in Connection Rosemount 3051 Two Seal System 1199 _ _ _ D4 4 in Conn 1199 _ _ _ D6 4 in Conn Add Low Side Capillary Rosemount 3051 One Seal System 1199 _ _ _ B3 2 in Connection 1199 _ _ _ B7 2 in Connection Rosemount 3051 Two Seal System 1199 _ _ _ B4 2 in Conn 1199 _ _ _ B6 2 in Conn Add Low Side Capillary 4 57 116 1 50 38 Low Sid...

Страница 75: ...5121 HC DP0002 5112 HC DP0002 5122 HC DN 80 DP0002 8111 HC DP0002 8121 HC DP0002 8112 HC DP0002 8122 HC Alloy 400 Size Part Number Part Number Part Number Part Number 2 DP0002 2111 M4 DP0002 2121 M4 DP0002 2112 M4 DP0002 2122 M4 3 DP0002 3111 M4 DP0002 3121 M4 DP0002 3112 M4 DP0002 3122 M4 4 DN 100 DP0002 4111 M4 DP0002 4121 M4 DP0002 4112 M4 DP0002 4122 M4 DN 50 DP0002 5111 M4 DP0002 5121 M4 DP00...

Страница 76: ...5112 HC DP0002 5122 HC DN 80 DP0002 8111 HC DP0002 8121 HC DP0002 8112 HC DP0002 8122 HC Alloy 400 Size Part Number Part Number Part Number Part Number 2 DP0002 2111 M4 DP0002 2121 M4 DP0002 2112 M4 DP0002 2122 M4 3 DP0002 3111 M4 DP0002 3121 M4 DP0002 3112 M4 DP0002 3122 M4 4 DN 100 DP0002 4111 M4 DP0002 4121 M4 DP0002 4112 M4 DP0002 4122 M4 DN 50 DP0002 5111 M4 DP0002 5121 M4 DP0002 5112 M4 DP00...

Страница 77: ...umber Part Number Part Number Part Number Part Number 1 in DP0004 1100 Z1 DP0004 1111 Z1 DP0004 1121 Z1 DP0004 1112 Z1 DP0004 1122 Z1 1 1 2 in DP0004 1600 Z1 DP0004 1611 Z1 DP0004 1621 Z1 DP0004 1612 Z1 DP0004 1622 Z1 DN 25 DP0004 1700 Z1 DP0004 1711 Z1 DP0004 1721 Z1 DP0004 1712 Z1 DP0004 1722 Z1 DN 40 DP0004 1900 Z1 DP0004 1911 Z1 DP0004 1921 Z1 DP0004 1912 Z1 DP0004 1922 Z1 Alloy 400 Size Part ...

Страница 78: ... HC DP0070 152A HC 1 1 4 11 5 NPT DP0070 1601 HC NA NA NA NA 1 1 2 11 5 NPT DP0070 1701 HC NA NA NA NA G1 2A DIN 16288 DP0070 1901 HC DP0070 1912 HC DP0070 1922 HC DP0070 191A HC DP0070 192A HC Carbon Steel Size Part Number Part Number Part Number Part Number Part Number 1 4 18 NPT DP0070 1101 Z1 DP0070 1112 Z1 DP0070 1122 Z1 DP0070 111A Z1 DP0070 112A Z1 3 8 18 NPT DP0070 1201 Z1 DP0070 1212 Z1 D...

Страница 79: ...01 ER NA NA 5000 psi MWP DP0007 2401 K4 TBD DP0007 2401 GY DP0007 2401 GF NA NA NA 10000 psi MWP DP0007 2401 K4 NA NA NA NA DP0007 2403 M4 DP0007 2403 HC 1 4 in 1 2 in SST C502460502 C502460504 Alloy C 276 C502460602 C502460604 Part Description Sanitary Tank Spud Part Number 2 inch extension 01199 0061 0001 6 inch extension 01199 0061 0002 Sanitary Tank Spud Plug 2 inch extension 01199 0552 0001 6...

Страница 80: ...ts Part Description Part Number Thin Wall Spud 01199 0073 0001 Clamp 01199 0526 0004 Ethylene Propylene O ring C531850070 0336 Part Description Part Number PTFE Gasket Package of 12 02088 0078 0001 316 SST Weld Spud for UCP 02088 0295 0003 316 SST Plug Heat Sink for UCP 02088 0196 0001 316 SST Weld Spud for PMW 02088 0285 0001 ...

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Страница 82: ...s All other marks are the property of their respective owners 2012 Rosemount Inc All rights reserved Reference Manual 00809 0100 4002 Rev BB November 2012 Rosemount Inc 8200 Market Boulevard Chanhassen MN 55317 USA T U S 1 800 999 9307 T International 952 906 8888 F 952 906 8889 www rosemount com Rosemount 1199 Emerson Process Management GmbH Co Argelsrieder Feld 3 82234 Wessling Germany T 49 8153...

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