background image

37

COMMISSIONING AND MAINtENANCE

 

check that the condensate discharge pipe is clean

Do not use any means to accelerate the defrosting.

Do not use systems different from the ones indicated in this 
manual.

Emptying of the evaporator

This operation may be necessary to perform reparations on the 
low pressure side (evaporator), the device reallocation or the re-
placement of the indoor unit without losing the whole refrige-
rant charge.
Proceed as follows:

 

remove the covering plug from the shut-off valve

 

check that the three-way shut-off valve is fully open

 

let the device operate in cooling mode for 10 - 15 minutes

 

stop the device for about 3 minutes

 

connect the charging tube of the pressure gauge unit to 
the three-way valve service connection on gas side

 

vent the air from the charging tube

 

close the two-way shut-off valve on liquid side

 

operate the equipment in cooling mode until pressure 
gauge reads a suction pressure of approx. -1 MPa

 

close the three-way shut-off valve on gas side

 

stop the unit

 

disconnect the pressure gauge unit

 

refit the valve covering plug

Carefully check for absence of leakages from the closing 
point of the plug.

3.4

  Operation signal and alarms

Model 1070

Signals are displayed by means of LEDs on the unit main electro-
nic board.
Proceed as follows to access the filters:

Upper panel

Electric panel cover

1

2

 

unscrew the fastening screws

 

remove the top panel

 

unscrew the fastening screws

 

remove the electric panel cover

Faults are signalled by means of LED 1 blinking.

 

led 1

Description

Remarks

1

External unit microprocessor fault

The unit resets after problem resolution

2

Power module fault

After 3 consecutive interventions in 10 minutes, the unit resets after problem resolution

3

Main electronic board protection against overcurrent

After 3 consecutive interventions in 30 minutes, the unit resets after problem resolution

5

High pressure protection

The unit resets after problem resolution

6

Wrong power supply voltage

The unit resets after problem resolution

8

Overheat protection for compressor discharge 

The unit resets automatically when the temperature drops under 110°C

After 3 consecutive interventions in 30 minutes, the unit resets after problem resolution

9

Fan motor malfunction

After 3 consecutive interventions in 30 minutes, the unit resets after problem resolution

10

  Defrost temperature sensor failure

The unit resets after problem resolution

11

Suction probe fault or suction overtemperature

The unit resets automatically when the temperature drops under 40°C or after problem resolution

12

External air probe fault

The unit resets after problem resolution

13

  Discharge temperature sensor failure

The alarm activates 4 minutes after the unit start

After 3 consecutive interventions in 30 minutes, the unit resets after problem resolution

Содержание 20153499

Страница 1: ...AARIA PRO P SERIES R32 cod Doc 0093005 rev 1 07 2020 EN INSTALLATION AND TECHNICAL SERVICE INSTRUCTIONS ...

Страница 2: ...um comfort at length with a high degree of reliability efficiency quality and safety While your technical skills and knowledge will certainly be more than sufficient this booklet contains all the information that we have deemed necessary for the device s correct and easy installation Thank you again and keep up the good work RIELLO COMPLIANCE R AARIA PRO P heat pumps are compliant with the followi...

Страница 3: ...connection p 32 3 COMMISSIONINGANDMAINTENANCE p 35 3 1 Preparation for first commissioning p 35 3 2 Putting into service p 35 3 3 Ordinary maintenance p 36 3 4 Operation signal and alarms p 37 4 DISPOSAL p 41 The following symbols are used on the product Avoid proximity to sources of ignition in continuous operation open flames gas household appliances electric stoves lit cigarettes etc For more i...

Страница 4: ... Promptly con tact your local R Technical Support Service and do not perform any interventions upon the device on your own 9 The units contain refrigerant gas operate carefully so as to avoid damaging the gas circuit and the fin bank 9 Do not place any inflammable object spray cans within a 1 metre radius from the air expulsion 9 According to EU Regulation no 517 2014 regarding certain fluorinated...

Страница 5: ...he compressor is excessive gas delivery temperature sensor which transmits the de tected value to the electronic board that is triggered in case of overtemperature 110 C anti freeze sensor which transmits the temperature value as detected by the heat exchanger to the electronic board that is triggered when the heat exchanger is clogged by frost formations suction temperature sensor which transmits...

Страница 6: ...ODEL 1070 M 1 Terminal blocks cover 2 Four way valve 3 Filter 4 Heat exchanger 5 Electric fan 6 Refrigerant connections 7 Compressor 8 Intake separator 9 Connections cover 10 Upper panel 11 Fan protection grille 1 3 2 4 5 7 11 8 6 9 10 ...

Страница 7: ...ation MODEL 1100 M 1 Terminal blocks cover 2 Four way valve 3 Filter 4 Heat exchanger 5 Electric fan 6 Refrigerant connections 7 Compressor 8 Intake separator 9 Upper panel 10 Fan protection grille 1 2 3 4 5 6 7 8 9 10 ...

Страница 8: ... MODEL 1125 M 1125 T 1 Compressor 2 Intake separator 3 Intake separator 4 Four way valve 5 Heat exchanger 6 Electric fan 7 Refrigerant connections 8 Electrical box 9 Upper panel 10 Fan protection grille 1 10 6 2 4 3 5 7 8 9 ...

Страница 9: ...EL 1140 T 1 Intake separator 2 Compressor 3 Intake separator 4 Muffler 5 Four way valve 6 Heat exchanger 7 Electric fan 8 Refrigerant connections 9 Electrical box 10 Upper panel 11 Fan protection grille 1 2 5 4 3 7 6 8 9 11 10 ...

Страница 10: ... Capacity at rated air flow kW 8 00 Absorbed power at rated air flow kW 2 16 COP kW kW 3 71 Capacity at maximum air flow kW 8 50 Absorbed power at maximum air flow kW 2 90 Capacity at minimum air flow kW 0 70 Absorbed power at minimum air flow kW 2 40 Enery data for Average climatic profile 4 Pdesign at 10 C kW 5 60 SCOP kW kW 4 00 Energy class A Annual energy cons kWh annum 1959 Energy data for W...

Страница 11: ...ow kW 8 00 10 20 12 30 14 30 Absorbed power at rated air flow kW 2 20 2 91 3 80 4 67 COP kW kW 3 71 3 50 3 08 3 06 Capacity at maximum air flow kW 8 20 10 50 13 00 15 00 Absorbed power at maximum air flow kW 3 00 4 00 5 60 7 20 Capacity at minimum air flow kW 0 30 3 00 1 80 3 00 Absorbed power at minimum air flow kW 0 10 0 50 0 30 1 00 Enery data for Average climatic profile 4 Pdesign at 10 C kW 5...

Страница 12: ...8 00 10 20 12 20 14 50 12 20 15 00 Absorbed power at rated air flow kW 2 10 2 20 2 91 3 80 3 91 3 80 4 02 COP kW kW 3 71 3 71 3 50 3 25 3 71 3 40 3 73 Capacity at maximum air flow kW 8 00 8 20 10 50 13 50 16 00 13 50 17 00 Absorbed power at maximum air flow kW 3 00 3 00 4 00 5 60 7 20 5 60 7 20 Capacity at minimum air flow kW 0 30 0 30 3 00 2 90 3 50 2 90 3 50 Absorbed power at minimum air flow kW...

Страница 13: ...w kW 7 50 10 20 12 50 14 10 Absorbed power at rated air flow kW 2 02 3 07 3 80 4 02 COP kW kW 3 71 3 32 3 25 3 51 Capacity at maximum air flow kW 8 50 10 50 13 50 16 00 Absorbed power at maximum air flow kW 3 00 4 00 5 60 7 20 Capacity at minimum air flow kW 2 00 3 00 2 90 3 50 Absorbed power at minimum air flow kW 0 50 0 50 0 30 1 00 Enery data for Average climatic profile 4 Pdesign at 10 C kW 5 ...

Страница 14: ...z 15 15 20 20 20 Nominal current consumption A 9 10 12 70 16 00 5 70 6 80 Max current input A 13 00 17 40 26 00 9 50 11 00 Minimum current consumption A 0 30 0 50 1 50 2 40 1 00 Electrical characteristics Power supply V Ph Hz 220 240 1 50 60 380 415 3 50 60 Compressor Compressor Type Twin Rotary Rotary Oil Type FW68S Oil charge l 0 35 0 80 0 87 0 87 1 25 Refrigerant Type R32 Refrigerant charge kg ...

Страница 15: ...ements 1 224 1 225 12 88 4 64 1 43 0 96 1 30 14 50 5 22 1 61 1 08 1 90 30 98 11 15 3 44 2 30 2 00 34 32 12 36 3 81 2 55 2 30 45 39 16 34 5 04 3 38 2 60 58 00 20 88 6 44 4 31 3 00 77 22 27 80 8 58 5 74 3 50 105 11 37 84 11 68 7 82 A Minimum floor area B Refrigerant charge C Floor D Window E Wall F Ceiling 110 A m 82 5 55 27 5 0 1 1 75 3 35 2 5 4 B kg C D E F ...

Страница 16: ... air inside the rooms During the wintertime the heat pump extracts the thermal energy from the outdoor air and delivers it to the room air the reby heating it During the summertime the cycle is reversed and the thermal energy is extracted from the room air which is cooled and is delivered to the outdoor air A Outdoor unit B Indoor unit 1 Compressor 2 Discharge temperature sensor 3 Cycle reversal v...

Страница 17: ... the packaging below the unit Document envelope Instruction s book for the installer and for the Technical Service in Italian Instruction s book for the installer and for the Technical Service in English Warranty Spare parts labels energy label etichetta gas refrigerante contact sheet It is also supplied as kit Condensate outlet hose 4 x vibration dampers 5 mm hex wrench 2 screws to connect refrig...

Страница 18: ...the equipment in the installation place cut strapping bands lift and remove the cardboard pack handle the unit by grasping the handles provided remove the document envelope 9 In manual operation it is compulsory to respect always the maximum weight per person provided for by the national laws and standards 9 Handle with care 9 The equipment must always be handled vertically 9 Do not tilt the equip...

Страница 19: ...stance from opposing winds direct exposure to sunlight and proximity to heat sources 9 Avoid placing the unit less than 1 metre away from radio and video systems 9 If the unit is installed in a windy location fit an anti wind grille to protect the fan and check the correct functioning of the unit 9 Decide where to place the unit considering the length of co oling lines and the maximum difference o...

Страница 20: ...sitioned on a sufficiently rigid surface that will not transmit any vibrations to the underlying or adjacent ro oms 9 Use the anti vibration supports supplied with the device A B C D Model 1070 M 1100 M 1125 M 1125 T 1140 T Foot print dimensions Model 1070 M 1100 M 1125 M 1125 T 1140 T A mm B mm 633 660 660 660 660 C mm D mm 340 400 405 405 405 They can be placed on the floor or suspended on suppo...

Страница 21: ... 9 While operating in heating mode the unit generates con densate which will deposit on the support surface if there is not discharge This could freeze if the outdoor temperatures are below zero thus creating a hazard In this case appro priate barriers should be installed in order to prevent people from approaching the unit 1 Lifting from the top 2 Condensate discharge connector 1 2 Model 1070 M 1...

Страница 22: ...on 9 2 10 Refrigerating connection The dimensions and positions of R AARIA PRO P cooling con nections are shown hereunder MODEL 1070 1100 1 Liquid line connection 2 Gas line connection 3 Service connection 1 2 3 MODEL 1125 1140 1 Liquid line connection 2 Gas line connection 1 2 Model 1070 M 1100 M 1125 M 1125 T 1140 T Refrigerant connections Liquid line connection Inches 3 8 Gas line connection In...

Страница 23: ...ith the risk of damages might ensue 9 Use copper pipes for cooling systems 9 Use connecting pipes and tools appropriate for the system s refrigerant 0 0 It is forbidden to use second hand cooling lines since their flare connection seal is not guaranteed 0 0 It is forbidden to use pre charged cooling lines 0 0 It is forbidden to carry out welding operations with refrige rant inside the cooling circ...

Страница 24: ...al on the joints Pipe insulation Connection pipes must be thermally insulated to prevent di spersions of heat or formation of condensate 1 Gas pipe 2 Condensation discharge 3 Liquid pipe 4 Heat insulation 5 Adhesive tape 5 4 4 1 2 3 insulate the liquid and gas pipes separately use insulating material that is thicker than 15 mm ensure that the insulating material adheres to the pipe wi thout gaps f...

Страница 25: ...checked The refrigerating circuit built on site needs to be checked inste ad To check tightness keep the outdoor unit shut off valves closed A High pressure B Low pressure 1 Pressure regulator 2 Nitrogen cylinder 3 Pressure gauge unit 4 3 way valve service connection N2 A B 1 2 3 4 1 3 way valve service connection 1 charge the circuit with nitrogen through the service con nection on the 3 way shut...

Страница 26: ...inutes check that the pressure has not risen again If the pressure has risen again 1 2 way shut off valve 2 On off valve cover plug 3 Hex wrench A Opening by 1 4 of a turn A 3 1 2 open the 2 way shut off valve by a quarter of a turn close it after 6 seconds so as to allow a small quantity of refrigerant into the circuit detect the leak using a solution of water and soap fix the leak recreate the p...

Страница 27: ...e plug 9 Do not force beyond the stop point to prevent damaging the shaft and causing leakage as a consequence 9 Once the check has been completed remove any residues of the water soap solution 9 Do not use the same vacuum pump with different refrige rants 9 The vacuum pump requires regular maintenance and the oil s clarity must also be checked 9 Afterhaving created thevacuum and established the e...

Страница 28: ...C W B W R DC FAN MAIN CONTROL PCB DRIVE MOUDLE E E Y G W B Y G 1 N 2 L 3 C W BL U V W P N AC L LI AC N L0 CN25 N P CN28 N L CN11 4 WAY VALVE G G B CAP CN15 VALVE A LECTRIC XPANSION M VALVE MOTOR CAP CAP COMPRESSOR CN7 CN6 AC N OUT AC L OUT W B FUSE2 T3 15A 250VAC Q X CN47 SUCTION TEMPERATURE SENSOR DEFROST TEMPERATURE SENSOR COMPRESSOR TEMPERATURE SENSOR AMBIENT TEMPERATURE SENSOR TC CS HW CN17 FU...

Страница 29: ...29 Installation MODEL 1100 M ...

Страница 30: ...on in future 2 SW6 is used for central control adress selection refer to service manual to get more details 3 Once out of factory do not change the switches of SW1 SW6 SW7 SW8 without technical guidence 4 Can do the parameters checking work by button switches SW2 SW3 SW4 SW5 and digital display LED 3 refer to service manual to get more details 5 For maintenance safety please operate after pow er s...

Страница 31: ...31 Installation MODEL 1125 T 1140 T ...

Страница 32: ...n input 1 1 Electric connection input 1 ON OFF position the system s main switch in the OFF position 9 Wait 10 minutes before touching the device electric compo nents 9 Check with a tester that the voltage between the power supply connectors of the main electronic board is lower than 10 Vdc To access the terminal board MODEL 1070 1100 1 Terminal blocks 2 Terminal board cover panel 1 2 MODEL 1125 1...

Страница 33: ...it 2 Power supply connection terminal board 3 Wire retainer 4 Earth screw 1 3 2 4 remove the wire retainer make electrical connections according to the diagrams be low MODEL 1070 M 1100 M 1125 M A Outdoor unit B Indoor unit C System main switch 1 N 2 L 3 C A B L N 230V 1 N 50HZ C 1 N 2 L 3 C 1 N 2 L MODEL 1125 T 1140 T A Outdoor unit B Indoor unit C System main switch 1 N 2 L 3 C A B S T N R 400V ...

Страница 34: ...the power network disconnect devices must be equipped with contact openings 3 mm in order to allow for complete disconnection in accordance with the con ditions required Mandatory items have an omnipolar magneto thermal circuit breaker and a padlockable disconnecting switch compliant with the IEC EN Standards contact opening of at least 3 mm with adequate breaking power and differential protection...

Страница 35: ...e first commissioning After starting the device check that the current consumed by the compressor is less than the maximum permitted the device is operating under the recommended operating conditions the unit is able to stop and start up again 9 Should any of the above listed controls have problems turn the device off and call the Technical Service immediately 9 Do not touch the device pipes to pr...

Страница 36: ... be carried out exclusively by skilled personnel 9 GlobalwarmingpotentialoftheR32refrigerantgas GWP 675 9 If necessary the refrigerant must be recovered and not di spersed into the environment 0 0 It is forbidden to disperse the refrigerant into the environ ment 0 0 3 3 Ordinary maintenance Routine maintenance is fundamental for keeping the equip ment efficient safe and reliable It can be performe...

Страница 37: ...filters 1 Upper panel 2 Electric panel cover 1 2 unscrew the fastening screws remove the top panel unscrew the fastening screws remove the electric panel cover Faults are signalled by means of LED 1 blinking Led 1 Description Remarks 1 External unit microprocessor fault The unit resets after problem resolution 2 Power module fault After 3 consecutive interventions in 10 minutes the unit resets aft...

Страница 38: ... an accurate check of the device components is required Contact R Technical Support Service 9 Indoor units with display signal faults with an alphanumeric code Consult the matching outdoor unit instruction booklet for the installer 9 Model 1100 1125 1140 Faults are indicated by a flashing code displayed on the display located on electronic circuit board 1 Display 1 utdoor unit display Malfunction ...

Страница 39: ...d temperature too low The indoor unit exchanger probe detects a temperature too low The outdoor unit stops to prevent frost of the heat exchanger and too cold air emission 22 Overcurrent to the power factor correction circuit PFC Overcurrent detected to the power factor correction circuit PFC Not restorable 23 Compressor control module PIM temperature too high The compressor control module probe d...

Страница 40: ...10 minutes before restarting the unit 9 To restore operating conditions cut and restore the power supply 9 If the fault occurs again an accurate check of the device components is required Contact R Technical Support Service 9 Indoor units with display signal faults with an alphanumeric code Consult the matching outdoor unit instruction booklet for the installer ...

Страница 41: ...erials shall be disposed of separately so as to re cover and recycle them Refrigerant and oil must be recovered and not dispersed into the environment At the end of its service life the device shall be disposed of according to the existing le gislation ...

Страница 42: ......

Страница 43: ......

Страница 44: ...l 39 0442 630111 fax 39 0442 630371 www riello it As the manufacturer is constantly improving its products the aesthetic or dimensional features the technical data the equipment and accessories indicated could be subject to variations ...

Отзывы: