S-SERIES PRIVATE USE SERVICE MANUAL
TABLE OF CONTENTS
SEPTEMBER 2020
32DSW02.F
III
TABLE OF CONTENTS
Chapter
Page
I. INTRODUCTION ..................................................................................................................... 1-1
A. WARRANTY INFORMATION ....................................................................................................... 1-2
B. SHIPMENT INFORMATION .......................................................................................................... 1-3
C. GENERAL SAFETY PRECAUTIONS ........................................................................................... 1-3
D. PRIVATE USE MAJOR LIFT COMPONENTS .............................................................................. 1-4
II. INSTALLATION ...................................................................................................................... 2-1
A. MECHANICAL INSTALLATION REQUIREMENTS ...................................................................... 2-1
1. VEHICLE DOOR SIZE REQUIREMENTS................................................................................................. 2-1
2. MINIMUM FLOOR LOADING CAPACITY ................................................................................................ 2-2
3. LIFT LOCATION ........................................................................................................................................ 2-2
4. LIFT INSTALLATION GUIDELINES ......................................................................................................... 2-3
B. ELECTRICAL INSTALLATION..................................................................................................... 2-4
1. ROUTE AND CONNECT MAIN POWER CABLE .................................................................................... 2-5
2. CONNECT CONTROL PENDANT ............................................................................................................ 2-7
3. GROUND (COMMON) CONNECTIONS ................................................................................................... 2-7
4. INTERLOCK DEVICE INSTALLATION
.............................................................................................................
2-8
C. FINAL ADJUSTMENTS ................................................................................................................ 2-8
1. LIMIT SWITCH ADJUSTMENT ................................................................................................................. 2-8
2. PLATFORM TILT ADJUSTMENT ........................................................................................................... 2-10
3. SPLIT PLATFORM TIE ROD ASSEMBLY ADJUSTMENT ................................................................... 2-11
4. PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT
..............................................................
2-12
D. VERIFY INSTALLATION ............................................................................................................ 2-14
E. CUSTOMER ORIENTATION ...................................................................................................... 2-15
III. MAINTENANCE AND REPAIR .............................................................................................. 3-1
A. LUBRICATION ............................................................................................................................. 3-1
B. CLEANING ................................................................................................................................... 3-2
C. MAINTENANCE SCHEDULE ....................................................................................................... 3-2
D. TROUBLESHOOTING .................................................................................................................. 3-3
1. LIFT TROUBLESHOOTING
.................................................................................................................................
3-3
2. PUMP SOLENOID LED STATUS INDICATOR ........................................................................................ 3-4
3. LIMIT SWITCH STATES ........................................................................................................................... 3-5
E. TOWER ANCHOR GUIDE REPLACEMENT ................................................................................ 3-6
F. GAS SPRING REPLACEMENT .................................................................................................... 3-9
G. MAIN ROLLER ASSEMBLY REPLACEMENT ........................................................................... 3-11
H. STOW-LOCK LATCH REPLACEMENT ..................................................................................... 3-12
I. T-NUT ROLLER REPLACEMENT .............................................................................................. 3-15
J. PUMP REPLACEMENT .............................................................................................................. 3-16
K. HYDRAULIC CIRCUIT DIAGRAM .............................................................................................. 3-18
L. ELECTRICAL WIRING DIAGRAM ............................................................................................. 3-19
1. DIAGRAM LEGENDS .............................................................................................................................. 3-19
2. WIRING
DIAGRAM
..............................................................................................................................................
3-21
IV. SPARE PARTS ....................................................................................................................... 4-1
DECAL LOCATIONS AND PART NUMBERS .................................................................................... 4-2
