OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No.
Message
Symptom or Phenomenon
Check
OMNi-3000
Rear panel fuses: F2A, F2B (250V, 3A)
1106
Out of home position. Discharge pusher is not at home position
DC driver
Optional conveyor overflow. sensor is blocked.
1117
Pusher does not move. 0417-0001
Front limit photo sensor is blocked
1106
Pusher does not move. Slow-moving.
1. Check movement for excessive binding or drag.
2. Lubricate pulleys, bearings, and shafts.
3. Speed control
Pusher moves forward.
Limit photo sensor
Error during wrapping. Printer has moved forward.
Printer home position micro switch
Film is not fed.
Motor
1108
Film over.
Error message appears at film detection is unavailable.
Film over sensor does not check if no counts are
detected.
Film over (with perforation) and 2 inch strip.
Count photo sensor
Cutter home position sensor (If DIP SW8 on wrapper CPU board P-859 is set)
0419 THE RIGHT CLAMP MOTOR ERROR Switching error
(Does not move up and down)
(Lever not closed/open/to move)
1. Foreign object is blocking the Film Grab Clamp movement or Clamp is out of alignment.
2. Film grab motor (right) is blocked or faulty.
3. Film grab open sensor (right) error.
4. Film grab close sensor (right) error.
5. P-858 (No. B) error.
1111-0001
The Rear Film Feeder Unit stops at the rear limit
Rear limit photo sensor
Film width detection sensor(Located on Film Press Roller assembly)
1107
The Rear Film Feeder Unit stops at the front limit
Front limit photo sensor
The Rear Film Feeder Unit does not move.
Or movement is slow or partial
1. Feeder move motor
2. Rear Film Feeder is binding, check the following:
a. Film pieces at mounts on two square shafts
b. Film pieces at mount on large hex drive shaft (left side)
c. Film pieces on two drive belts and pulleys
d. Parallel alignment to frame and front Feeder
Conveyor (chain) and Motor moves.
Infeed stop position sensor (right) is not aligned with the sensor reflector (left) -- under the scale platter.
1109
Conveyor (chain) does not move. (Motor moves.)
1. Check for foreign objects jamming the chains or pusher claws
2. Broken chains
3. ROM, driver
0422 THE LEFT CLAMP MOTOR ERROR
Switching error
(Does not move up and down)
(Lever not closed/open/to move)
1. Foreign object is blocking the Film Grab Clamp movement or Clamp is out of alignment.
2. Film grab motor (left) is blocked or faulty.
3. Film grab open sensor (left) error.
4. Film grab close sensor (left) error.
5. P-858 (No. C) error.
1. Check connections between Controller board ["Vexta"] (CN1) <--> solid state Relay (151656 / 103-3823-23)
on the rear panel near Safety Contactor.
2. Check Relay contacts operation: solid state Relay (151656 / 103-3823-23)
3. Check connections between P-857 (J22) <--> (CN2) Controller board ["Vexta"] (CN3) <--> Motor
4. Check Motor.
5. Check Controller board ["Vexta"]
6. Check P-857 wrapper CPU board
INFEED MOTOR ERROR
THE BACK FEEDER MOVEMENT
MOTOR ERROR
Pusher does not move.
"The outfeed pusher motor error"
THE OUTFEED PUSHER MOTOR
ERROR
0417
0421
THE FEEDER MOTOR ERROR
0418
0420
Conveyor (Infeed pusher chains) does not move.
(Motor does not move.)
Rev. Feb 2015
12/
40
Yellow highlights indicate updates
