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MAINTENANCE

TURBO 120   08/12

Maintenance Section 5-26

© 2012 Alamo Group Inc.

MAINTENANCE

Disassembly and Assembly Procedures for T-BOX

Refer to 

MNT-R-0263

 for location of all item numbers in procedures.

Remove Main Input Shaft

Step I.

Drain oil from gearbox. Place gearbox on appropriate work surface. Remove 8 bolts retaining input housing
hub. Remove hub assembly from main housing. Note Quantity and thickness of shims between hub and main
housing.

Step II.

Remove cotter pin (18) and adjusting nut (17).

Step III.

Remove gear (14). Press on threaded end of shaft (13) to remove from hub.

Step IV.

Press bearing cone (7) from shaft (13).

Step V.

Remove bearing cups (7) from hub housing.

Step VI.

Remove 8 bolts (3) from one side cap (4). Tap on opposite side shaft end (5) to remove side cap (4) and on
side shaft assembly.

Step VII.

Remove 8 bolts retaining remaining side cap (4) in place. Using end of hammer handle tap inside of cap to
remove from main housing. 

Note quantity and thickness of shims under both side caps.

Step VIII.

Tap shaft ends on solid metal surface to remove bearings (8), gear (3), and spacer (4).

Gearbox is now completely disassembled. Inspect and replace all worn or damaged parts.

Also mark side cap which was closest to gear and main housing, so it may be reassembled later in same
location.

Содержание Turbo 120

Страница 1: ...part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating...

Страница 2: ......

Страница 3: ...nual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please e mail AEMVideo alamo group com...

Страница 4: ..._______________________________ City _______________________________________________ State ______________________________________________ Zip Code __________________________________________ Mower Mode...

Страница 5: ...f this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you d...

Страница 6: ...operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Pro...

Страница 7: ...el Sound Pressure 2 4 Warranty Information 2 4 RHINO LIMITED WARRANTY 2 5 ASSEMBLY SECTION 3 1 DEALER SETUP INSTRUCTIONS 3 2 A FRAME ASSEMBLY LIFT TYPE 3 2 TAIL WHEEL ASSEMBLY LIFT TYPE 3 3 TONGUE 3 4...

Страница 8: ...ent Inspection 4 25 Blade Bolt Inspection 4 27 DRIVING THE TRACTOR AND IMPLEMENT 4 30 Starting the Tractor 4 31 Brake and Differential Lock Setting 4 31 Raising the Mower 4 32 Driving the Tractor and...

Страница 9: ...EASONAL CLUTCH MAINTENANCE 5 21 STORAGE 5 22 PROPER TORQUE FOR FASTENERS 5 22 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX 5 24 Disassembly and Assembly Procedures for T BOX 5 26 Remove Main...

Страница 10: ......

Страница 11: ...Safety Section 1 1 2012 Alamo Group Inc SAFETY SECTION...

Страница 12: ...this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result...

Страница 13: ...eration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and...

Страница 14: ...locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECUREL...

Страница 15: ...l from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor h...

Страница 16: ...ty 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove...

Страница 17: ...ion STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INS...

Страница 18: ...NLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tra...

Страница 19: ...missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length betw...

Страница 20: ...CT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengag...

Страница 21: ...connecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND...

Страница 22: ...258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTING...

Страница 23: ...ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any c...

Страница 24: ...raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instruction...

Страница 25: ...cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specific...

Страница 26: ...to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety deca...

Страница 27: ...TURBO 120 Big 13 00785614 1 NAME TURBO 120 Small 14 D302 2 LOGO Rhino Logo 4 7 8 x 6 1 2 15 03200347 1 REFLECTOR SMV Sign 16 00760657 1 WARNING Rhino Genuine Parts 17 nfs 1 SER PLT Serial Number Plate...

Страница 28: ...to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety deca...

Страница 29: ...20 Small 14 D302 2 LOGO Rhino Logo 4 7 8 x 6 1 2 15 03200347 1 REFLECTOR SMV Sign 16 00760657 1 WARNING Rhino Genuine Parts 17 nfs 1 SER PLT Serial Number Plate 18 D401 1 WARNING 1000 RPM 19 1458392 2...

Страница 30: ...SAFETY TURBO 120 08 12 Safety Section 1 20 2012 Alamo Group Inc SAFETY Decal Description...

Страница 31: ...SAFETY TURBO 120 08 12 Safety Section 1 21 2012 Alamo Group Inc SAFETY...

Страница 32: ...SAFETY TURBO 120 08 12 Safety Section 1 22 2012 Alamo Group Inc SAFETY...

Страница 33: ...SAFETY TURBO 120 08 12 Safety Section 1 23 2012 Alamo Group Inc SAFETY...

Страница 34: ...SAFETY TURBO 120 08 12 Safety Section 1 24 2012 Alamo Group Inc SAFETY...

Страница 35: ...SAFETY TURBO 120 08 12 Safety Section 1 25 2012 Alamo Group Inc SAFETY...

Страница 36: ...SAFETY TURBO 120 08 12 Safety Section 1 26 2012 Alamo Group Inc SAFETY...

Страница 37: ...SAFETY TURBO 120 08 12 Safety Section 1 27 2012 Alamo Group Inc SAFETY...

Страница 38: ...SAFETY TURBO 120 08 12 Safety Section 1 28 2012 Alamo Group Inc SAFETY...

Страница 39: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or main...

Страница 40: ......

Страница 41: ......

Страница 42: ...dditional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct contro...

Страница 43: ...icates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before oper...

Страница 44: ...ic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay...

Страница 45: ...r and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand...

Страница 46: ...From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fuelin...

Страница 47: ...ting Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety...

Страница 48: ...and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNI...

Страница 49: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection C...

Страница 50: ...for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power l...

Страница 51: ...t or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag D...

Страница 52: ...e Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor draw...

Страница 53: ...e within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is des...

Страница 54: ...rass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of...

Страница 55: ...s And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstruct...

Страница 56: ...ront end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown obj...

Страница 57: ...ly Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators wh...

Страница 58: ...ant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s...

Страница 59: ...all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING D...

Страница 60: ...asses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose mater...

Страница 61: ...locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any...

Страница 62: ...you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for R...

Страница 63: ...ing the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Pr...

Страница 64: ...thest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jum...

Страница 65: ...ted speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings a...

Страница 66: ...ace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be...

Страница 67: ......

Страница 68: ...manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg...

Страница 69: ...e de da os a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCI N AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguri...

Страница 70: ...d industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguil n Giratorio con lateral plegable Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco...

Страница 71: ...Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instruccion...

Страница 72: ...l motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga com...

Страница 73: ...empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Av...

Страница 74: ...uipos No lleve pasajeros Apague los equipos cuando est n sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender...

Страница 75: ...os los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y es...

Страница 76: ...zonas Haga sonar una advertencia Retire o marque los residuos y obst culos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua...

Страница 77: ...che de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque nicamente desde el asiento del operador Use el ROPS y el...

Страница 78: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al en...

Страница 79: ...hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctame...

Страница 80: ...Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuan...

Страница 81: ...l n Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguil n elevado para evitar lesiones graves o la muerte por...

Страница 82: ...montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la...

Страница 83: ...e en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u op...

Страница 84: ...en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec...

Страница 85: ...e la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el tr...

Страница 86: ...antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l qu...

Страница 87: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un...

Страница 88: ...rcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Pr cticas de se...

Страница 89: ...afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n oc...

Страница 90: ...spas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n fi...

Страница 91: ...32 km h Evite la explosi n de los neum ticos Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones c...

Страница 92: ...ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada...

Страница 93: ...Introduction Section 2 1 2012 Alamo Group Inc INTRODUCTION SECTION...

Страница 94: ...ctive in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good...

Страница 95: ...ver stumps and similar immovable objects These Mowers are attached to the tractor using 3 point Cat II or III standard or quick hitches or pull hitches Standard equipment includes driveline shields cl...

Страница 96: ...ications Warranty Information In addition to the standard Limited Warranty shown on the facing page Rhino also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they hav...

Страница 97: ...Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is r...

Страница 98: ......

Страница 99: ...Assembly Section 3 1 2012 Alamo Group Inc ASSEMBLY SECTION...

Страница 100: ...bolts are grade 5 unless otherwise specified A FRAME ASSEMBLY LIFT TYPE 1 Insert bushing 8 into lower end of each A Frame half 1 2 Position each A Frame half inside Main Frame Lug Install bolt 17 wit...

Страница 101: ...ttach Beam Support Weldments 2 to the Main Frame Assembly with 1 2 x 1 1 2 Bolts 6 Locknuts 7 2 Slide the Beam Weldment 1 through Bracket 3 and attach to the Mower Lugs with 5 8 x 4 1 2 Bolt 4 and Loc...

Страница 102: ...R 0308 AXLE ASSEMBLY Attach the Rear Axle to the lugs on the rear of the Mainframe using 4 3 4 x 3 1 2 bolts 1 1 3 4 x 3 bolt 2 5 bushings 3 5 Locknuts 4 and 4 Flatwashers Figure Asm R 0309 AXLE ARMS...

Страница 103: ...amp cone with a 11 16 17mm wrench and remove the cone from yoke Slide yoke onto the shaft and align hole for clamping cone with annular groove of gearbox shaft Reinstall cone and tighten 75 lb ft torq...

Страница 104: ...tall the Hydraulic Cylinder Asm R 0291 or the manual Ratchet Lift Screw Asm R 0292 1 x2 3 4 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten all Bolts securely WHEELS...

Страница 105: ...ere such safety equipment would prevent the mower s reasonable performance of its assigned agricultural task DEFLECTORS Front and Rear Deflectors Standard Equipment are recommended for the average use...

Страница 106: ...r damaged Figure Asm R 0295 Asm R 0296 Front Chainguard Attach the right and left Chainguard assemblies 1 to the mower with 1 2 x 1 1 4 bolts 2 Lockwashers 4 and Flatwashers 3 Then attach Chainguard B...

Страница 107: ...ft 1 To ease assembly apply a light coat of grease to splines and assemble Do not assemble a driveline without a shield Attach the slip clutch end of the driveline to the gearbox input shaft securely...

Страница 108: ...5 and locknut 8 Close Shield and retain with Bolt 6 Flatwasher 5 and with Thumb nut 7 Figure Asm R 0297 Proceed to attach Divider Shield 1 with bolt 2 and Lockwasher 3 Retain Divider Shield with Thum...

Страница 109: ...either side of tractor Top Link Mounting 5 using Bolt or pin 2 of required diameter and length Cat I kit requires a 3 4 diameter Bolt Cat II kit requires a 1 diameter Bolt Install top end of Check Cha...

Страница 110: ...nt Weldment 3 to deck with bolt 1 2 x 1 1 4 12 Lockwasher 21 and Flatwasher 16 for the front two holes and use Bolt 1 2 x 1 1 2 22 and Lockwasher 21 for the rear Then attach Bearing Assembly 27 to Car...

Страница 111: ...Operation Section 4 1 2012 Alamo Group Inc OPERATION SECTION...

Страница 112: ...icle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a vis...

Страница 113: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safe...

Страница 114: ...Mount 3 Point Hitch CAT II III Pull Type Mower Drawbar 14 extension for 540 RPM unit and 16 for 1000 RPM unit safety chain attachment point Front End Weight As needed to maintain 20 weight on front a...

Страница 115: ...onforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor Quick Hitch requires 1 7 16 diameter lower pin and 1 1 4 diameter upper pin CATII hitche...

Страница 116: ...g point must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from si...

Страница 117: ...and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resu...

Страница 118: ...Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if th...

Страница 119: ...ocate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure a...

Страница 120: ...d insert retaining pin into hitch pin Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 6 Lift Mowers Extend or retract the 3 point top link to align its end hole...

Страница 121: ...r the tractor s 3 point lift until the three Quick Hitch hooks are lower than the implements hitch pins Carefully back the tractor to align the Quick Hitch hooks under the implement s hitch pins 3 Slo...

Страница 122: ...under top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bol...

Страница 123: ...ise damaged or deformed OPS U 0039 IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tracto...

Страница 124: ...the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side 6 Securely block up the mower at this height 7 Remove the bolts...

Страница 125: ...he skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft to maintain a set cutting height each time the mower is raised and lowere...

Страница 126: ...ll allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension...

Страница 127: ...A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Im...

Страница 128: ...edure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner dri...

Страница 129: ...a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply...

Страница 130: ...he unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre oper...

Страница 131: ...rake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mo...

Страница 132: ...pect that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS R 0008_F Ensure deflectors and or chainguards are...

Страница 133: ...F Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure t...

Страница 134: ...locked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure carrier hub nut is tightened with the cotter pin inserted...

Страница 135: ...OPERATION TURBO 120 08 12 Operation Section 4 25 2012 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031...

Страница 136: ...vent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades dai...

Страница 137: ...DE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally...

Страница 138: ...ng lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering l...

Страница 139: ...tch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses Th...

Страница 140: ...ds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristi...

Страница 141: ...cked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always diseng...

Страница 142: ...should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the...

Страница 143: ...e serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse...

Страница 144: ...TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manua...

Страница 145: ...engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of...

Страница 146: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bysta...

Страница 147: ...erate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mow...

Страница 148: ...er Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and rep...

Страница 149: ...ould cause serious injury or even death from objects thrown from the Blades SRM 07 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions...

Страница 150: ...ace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPE...

Страница 151: ...al and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 1...

Страница 152: ...the mower Next remove both lower hitch pins Semi Mount Mower To disconnect the mower first remove hydraulic pressure by moving the control lever back and forth several times Next remove both lower lif...

Страница 153: ...ext season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray...

Страница 154: ...an be substantially minimized OPS U 0017 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mow...

Страница 155: ...erefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece o...

Страница 156: ...ts and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasional...

Страница 157: ...down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward...

Страница 158: ...pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut...

Страница 159: ...ditions too wet for cutting Allow grass to dry before cutting Slow Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO wpm tract...

Страница 160: ......

Страница 161: ...Maintenance Section 5 1 2012 Alamo Group Inc MAINTENANCE SECTION...

Страница 162: ...dder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s inst...

Страница 163: ...re or unusual conditions may require more frequent lubrication Figure Mnt R 0392 Mnt R 0394 Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations desi...

Страница 164: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 4 2012 Alamo Group Inc MAINTENANCE...

Страница 165: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 5 2012 Alamo Group Inc MAINTENANCE...

Страница 166: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 6 2012 Alamo Group Inc MAINTENANCE...

Страница 167: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 7 2012 Alamo Group Inc MAINTENANCE...

Страница 168: ...s leaking It is recommended that the Dipstick be removed after every 8 to 10 hours of operation and oil added until it is at proper level MntP R 0052 MntP R 0053 Required lubricant is Multi Purpose Ge...

Страница 169: ...hen the Wings are being raised It is important that the U Joints and CV Joint be greased per schedule before the unit is started The U Joints are located at each end of the Center and Wing Drivelines...

Страница 170: ...ection 5 10 2012 Alamo Group Inc MAINTENANCE EXTENDED LUBE LEVER LOCATION INTERVAL ACTION PUMPS Cross Bearings 8 Hours 2 3 Telescoping Tube 8 Hours 6 8 Shield Bearings 50 Hours 1 2 End Spider Hub 20 H...

Страница 171: ...gns of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wea...

Страница 172: ...g MNT R 0038 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it...

Страница 173: ...u cannot grip the loosened cap per Step 4 use a pointed tool to tip a needle them repeat Step 2 4 Grip loosened cup in vise strike yoke arm to drive yoke off cup Repeat on opposite cup IMPORTANT Scan...

Страница 174: ...upport cross in loose vise and strike yoke arm Repeat Step 4 to remove remaining two cups TO REASSEMBLE UNIVERSAL JOINT 1 Smear grease into bearings and check for dirt CAUTION Make sure all needle bea...

Страница 175: ...CE 4 Insert second cup and hold cross into cup Drive cup flush with arm 5 Drive cup down with spacer and insert snap ring 6 To loosen cross strike yoke arm and check cross for free rotation 7 Position...

Страница 176: ...SGM 10 Manually wiggle the blade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours Operating with loose blade hardware will damage the blade holder and blades...

Страница 177: ...f from falling when the blades and or carrier are being serviced Do not heat or weld on hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could...

Страница 178: ...t Blade Bolt Head daily for wear as followed Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the...

Страница 179: ...d fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the squar...

Страница 180: ...hey will not collide while rotating Mnt R 0102 BLADE TIMING PROCEDURE 1 Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carr...

Страница 181: ...be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are four frict...

Страница 182: ...y 5 Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust...

Страница 183: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 23 2012 Alamo Group Inc MAINTENANCE...

Страница 184: ...EARBOX AND SUB ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND INJURY WHEN CHISELING OR HAMME...

Страница 185: ...t Cap Gasket 0 15 9 VAR Input Cap Gasket 0 25 10 VAR Input Cap Gasket 0 45 11 1 Divider Hub Cap 12 1 Oil Seal 13 1 Divider Input Shaft 14 1 Divider 25 Tooth Gear 15 VAR Divider Gasket 0 10 16 VAR Divi...

Страница 186: ...ed end of shaft 13 to remove from hub Step IV Press bearing cone 7 from shaft 13 Step V Remove bearing cups 7 from hub housing Step VI Remove 8 bolts 3 from one side cap 4 Tap on opposite side shaft e...

Страница 187: ...opposite gear 22 Proper rolling torque should be 10 to 12 inch pounds If preload is to tight shims must be added under side cap opposite gear Step VI Input Hub Assembly Press bearing cups into hub ma...

Страница 188: ...put Cap Gasket 0 15 9 VAR Input Cap Gasket 0 25 10 VAR Input Cap Gasket 0 45 11 1 Divider Hub Cap 12 1 Oil Seal 13 1 Divider Input Shaft 14 1 Divider 25 Tooth Gear 15 VAR Divider Gasket 0 10 16 VAR Di...

Страница 189: ...50 12 1 Hex Slotted Flanged Nut 13 1 Cotter Pin 14 1 Lockwasher 15 3 Bolt 16 1 Output Shaft 17 1 Tooth Pinion 18 1 Bearing Adjustment Nut 19 1 Cotter Pin 20 1 Blank Adjusting Cap 21 1 Bearing Assembly...

Страница 190: ...ve cap Repeat procedure for front cap 4 Step VI Remove Input shaft 5 by tapping on drive spline end Shaft will come through rear cap opening leaving gear 32 Bearing 20 in main housing Step VII Remove...

Страница 191: ...Lower Bearing Cone 12 down over Output Shaft from top making sure it is completely seated against shoulder on lower part of Output Shaft STEP III Insert Output Shaft 16 into Main Housing from the bott...

Страница 192: ...ack lash should be 0 015 to 0 025 If back lash is tight add shim to front cap and remove shim from rear cap Reverse procedure if back lash is to large Check input shaft preload push and pull on shaft...

Страница 193: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 24 2012 Alamo Group Inc SEGURIDAD...

Страница 194: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 23 2012 Alamo Group Inc SEGURIDAD...

Страница 195: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 22 2012 Alamo Group Inc SEGURIDAD...

Страница 196: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 21 2012 Alamo Group Inc SEGURIDAD...

Страница 197: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 20 2012 Alamo Group Inc SEGURIDAD...

Страница 198: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 19 2012 Alamo Group Inc SEGURIDAD...

Страница 199: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 18 2012 Alamo Group Inc SEGURIDAD...

Страница 200: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 17 2012 Alamo Group Inc SEGURIDAD...

Страница 201: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 16 2012 Alamo Group Inc SEGURIDAD...

Страница 202: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 15 2012 Alamo Group Inc SEGURIDAD Descripci n de Calcoman a...

Страница 203: ...seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de l nea motriz y cojinetes Estas partes son echas y probadas a la es...

Страница 204: ...esde la tierra ASEG RESE de estar bien apoyado sobre superficies s lidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre c mo manipular los lubricantes...

Страница 205: ...osici n de conducci n los espejos y el transporte del implemento para tener una visi n clara para condiciones de conducci n y tr nsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE DESAPLIQUE...

Страница 206: ...icar cables de servicios subterr neos PAUTAS DE PREVENCI N DE INCENDIOS durante la operaci n reparaci n y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de l...

Страница 207: ...TE POR PENETRACI N DE FILTRACIONES DE ACEITE HIDR ULICO DE ALTA PRESI N NO OPERE el equipo con filtraciones de aceite o combustible MANTENGA todas las mangueras hidr ulicas l neas y conexiones en BUEN...

Страница 208: ...e se han quitado para tareas de reparaci n o mantenimiento PARA EVITAR que la l nea de conducci n se rompa durante las operaciones VERIFIQUE que la l nea de conducci n tenga el largo adecuado entre el...

Страница 209: ...S LO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABR CHESE el cintur n de seguridad al operar el tractor y los equipos S LO OPERE el tractor y el equipo sentado en el asiento del tra...

Страница 210: ...contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPEC...

Страница 211: ...ar 2 EVITE estos objetos cuando use la cortadora INSPECCI N DEL REA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tama o PASE LA CORTADORA a una altura inter...

Страница 212: ...fallas mec nicas o hidr ulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CA DA DEL EQUIPO al trabajar cerca o debajo de los componentes o implementos elevados por un engan...

Страница 213: ...ierre del yugo en la muesca del eje de PTO PRESIONE y JALE DE LA L NEA DE CONDUCCI N del EJE DE TOMA DE FUERZA PTO del tractor y del implemento para asegurarse de que est n FIRMEMENTE SUJETADOS PARA E...

Страница 214: ...DE OPERACI N GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad n tida de m s de 90 metros 100 yardas DEBE PODER VISUALIZAR e...

Страница 215: ...e producir al operar este equipo Indica una situaci n peligrosa inminente que de no ser evitada OCASIONAR la MUERTE O UNA LESI N MUY GRAVE Indica una situaci n peligrosa inminente que de no ser evitad...

Страница 216: ...Secci n de Seguridad 1 1 2012 Alamo Group Inc SECCI N DE SEGURIDAD...

Страница 217: ......

Страница 218: ...rte por electrocuci n y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEG N SEA NECESARIO Consulte los detalles en el Manual del Op...

Страница 219: ...___________________ Direcci n del solicitante ______________________________________ Ciudad _______________________________ Estado _______________________________ C digo postal _______________________...

Страница 220: ...na pregunta acerca de la operaci n segura comun quese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS env e un mensaje de correo electr nico a AE...

Страница 221: ...r le do y comprendido la totalidad de este manual Comun quese con el distribuidor si necesita explicaci n sobre alguna instrucci n que no haya comprendido del todo Los cuidados que brinde a su Impleme...

Страница 222: ...e esencial de la operaci n segura de esta m quina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operaci n contenidas en este manual antes de operar el e...

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