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LCD INSTALLATION AND OPERATION INSTRUCTIONS

Page 6

All Air From Outside The Building

When installed in a confi ned space 

without utilizing 

the intake air option

 two permanent openings 

communicating directly with, or by ducts to, the outdoors 
or spaces that freely communicate with the outdoors must 
be present. The upper opening must be within 

12 in

305 mm

 of, but not less than 

3 in

76 mm

 from, the top of 

the enclosure. The bottom opening must be within 

12 in

305 mm

 of, but not less than 

3 in

76 mm

 from, the bottom 

of the enclosure.

Where directly communicating with the outdoors 
or communicating with the outdoors through vertical 
ducts, each opening shall have a minimum free area 
of 

1 in

2

/4000 Btu/hr

550 mm

2

/kW

 of the total input 

rating of all of the equipment in the enclosure.

Where communicating with the outdoors through 
horizontal ducts, each opening shall have a minimum 
free area of 

1 in

2

/2000 Btu/hr

1100 mm

2

/kW

 of the total 

input rating of all of the equipment in the enclosure. When 
louvers and screens are used, they must have the same 
cross-sectional area as the free area of the opening to 
which they connect.

When calculating the free area necessary to meet 
the make-up air requirements of the enclosure, 
consideration must be given to the blockage effects 
of louvers, grills and screens. Screens must have a 
minimum mesh size of 

1/4 in

6.4mm

. If the free area 

through a louver or grill is not known, ducts should be 
sized per Table 3.

Table 3 - Make-up Air Louver Sizing

Required Cross Sectional Area  

 Input 

1/4 in

 

6.4 mm

  75% Free Area  

25% Free Area

(MBH) 

  Wire Screen 

Metal Louvers  

Wooden Louvers     

  

 

in

2

 

cm

in

2

 

cm

in

2

 

cm

2

   225 

 57 

 

363

 

 

75

     

484

 

 

225

     

1452

   300 

 75 

 

484

 

 

100

     

645

 

 

300

     

1935

   399 

 100

  

645

 

 

133 

  

 

858

 

399

  

 

2573

   600 

 

150

  

968

 

 

200

    

 1290

 

600

  

  3870

   750 

 

190

  

1210

 

 250 

   

1613

 

750

  

  4840 

 1050  

 263

  

1696

 

 350

    

 2258

 

1050

  

  6773

 1200 

 300

  

1936

 

 400

    

 2580

 

1200

  

  7740

 1480 

 370

 

2388

 

 494

 

  3182 

1480 

  9546

 1650 

 413

 

2662

 

 550

 

  3548 

1650 

10,643

 1970 

 493

 

3179

 

 657

 

  4236 

1970 

12,707

 2300 

 575

  

3711

 

 767

  

 4945

 

2300

  

14,835

Canadian installations must comply with CSA B149.1 
when 

air supply

 is provided by natural air fl ow from the 

outdoors for 

natural draft

, partial fan-assisted, fan-

assisted, or power draft-assisted 

burners

, there shall 

be a permanent 

air supply

 opening(s) having a cross-

sectional area of not less than 

1 in

2

 per

 

7,000 Btuh

 

(310 mm

2

 per kW)

 up to 

and including

 

1 million Btuh, 

plus

 1 in

2

 per 14,000 Btuh

 

(155 mm

2

 per kW)

 

in excess 

of

 

1 million Btuh

Intake Air Option - General Guidelines

This confi guration provides combustion air directly to the 
boiler/water heater’s air intake using a dedicated pipe 
to obtain combustion air from the outdoors. Combustion 
air can be drawn in horizontally through an outside wall 
or vertically through the roof, see Figures 4, 5, 6 & 7.

WARNING: Common intake air systems may 
be used to provide the common duct is sized 
properly and an intake combustion air damper 
is installed in the intake air pipe of each heater. 
Improper installation can result in excessive 
levels of carbon monoxide which can cause 
severe personal injury or death!

Single wall galvanized smoke pipe, single wall aluminum 
pipe or flexible aluminum pipe can be used for the 
in-take air pipe. It must be sized per Table 4. All joints 
in metal combustion air systems must be secured using 
corrosion resistant fasteners and sealed using a suitable 
Silicon caulk or tape. 

The combustion air system 

MUST be supported by the building structure not 
the boiler/water heater.

Table 4 - Combustion Air Pipe Sizing

 

Model Size  

Pipe Diameter     

 

 

in

 

mm

 

225 - 300 

  

 

127

 400 

 

 

 

152

 

 

600 - 750 

  

8

  

203

 1050 

10

  

254

 

1200 - 2300 

12

  

305

CAUTION: A stack damper interlocked with the unit 
should be installed in the intake air pipe when the 
infi ltration of sub-freezing air could occur, otherwise 
the unit could freeze up voiding the warranty!

Intake Air Option - Horizontal Guidelines

The maximum equivalent length for the horizontal 
combustion air pipe on installations that used the Direct 
Vent option is 

35 ft

10.8 m

. The maximum equivalent 

length for the horizontal combustion air pipe on 
installations that use the Horizontal Vent option is 

100 ft

30.5 m

. Each 90° elbow and the combustion air terminal 

are equal to 

10 linear ft

3.0

 

m

 of pipe. If horizontal runs 

exceed 

5 ft, 

1.5 m

 they must be supported at 

3 ft

0.9 m

 

intervals with overhead hangers. The certifi ed combustion 
air terminal from RBI must be used and installed as 
shown in Figures 4 and 5.

Intake Air Option - Vertical Guidelines

The maximum length for the vertical combustion air 
pipe is 

30 ft

9.1 m

 plus two 90° elbows. A listed, 

nonrestrictive combustion air cap must be used. The 
combustion air cap must terminate as shown in Figure 
6. The penetration point in the roof must be properly 
fl ashed and sealed.

Содержание LCD Series

Страница 1: ...se gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not...

Страница 2: ...form to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 In Canada the installation must be in accordance with the requirements of CSA B149 1 or 2 Installat...

Страница 3: ...acent construction should a leak occur or during routine maintenance If such a location doesn t exist a suitable drain pan that s adequately drained must be installed under the unit 5 DO NOT place thi...

Страница 4: ...the minimum clearances listed in Table 1 must be maintained between it and any combustible construction When installed in a confined space without the intake air option Figures 1 2 3 two permanent op...

Страница 5: ...l Venting using a Masonry Chimney and Inside Air Figure 3 Horizontal Venting using Inside Air Table 2 305 TO 457 127 TO 254 VENT PIPE DIAMETER 5 TO 10 12 TO 18 MINIMUM VERTICAL RISE OFF THE TOP OF UNI...

Страница 6: ...ional area of not less than 1 in2 per 7 000 Btuh 310 mm2 per kW up to and including 1 million Btuh plus 1 in2 per 14 000 Btuh 155 mm2 per kW in excess of 1 million Btuh Intake Air Option General Guide...

Страница 7: ...exhaust and combustion air terminals must be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds In cold climates double wall or insulated inlet p...

Страница 8: ...on Air and Venting Metal Chimney System Shown Figure 7 Combination Air Intake And Venting Masonry Chimney Shown 10 FT 3 1 m 4 FT 1 2 m 5 FT 1 5 m 1 5 FT 0 5 m 5 1 2 FT 1 7 m 1 5 FT 5m 10 FT 3 1 m 3 FT...

Страница 9: ...venting material must be approved for the application Consult the vent manufacturer s product literature GENERAL VENTING GUIDELINES WARNING The vent installation must be in accordance with Part 7 Ven...

Страница 10: ...nector must terminate flush with the inside of the chimney flue Figure 2 Fasten each single wall vent connection with at least 3 corrosion resistant sheet metal screws WARNING Never install a vent pip...

Страница 11: ...a 4 ft 1 2 m horizontal distance is maintained from electric meters gas meters regulators and relief equipment and not less than 7 ft 2 1 m from any adjacent public walkway The bottom of the vent term...

Страница 12: ...ose all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes...

Страница 13: ...vered under the manufacturer s warranty Excessive pitting and erosion of the internal surface of the copper heat exchanger tubes is NOT covered under the manufacturer s warranty if the result of high...

Страница 14: ...itch The flow switch supplied with the boiler water heater must be wired to the terminal strip in the control panel to prevent the boiler from firing unless there s adequate water flow through the uni...

Страница 15: ...e flow rate required to maintain the desired temperature rise across the boiler heat exchanger The system pump is sized to provide the required flow to the heating system The boiler piping connections...

Страница 16: ...g Check with local codes and ordinances for specific requirements Adjustment Procedure To Maintain Inlet Temperature Above Dew Point T1 Temp Min 110 For Atmospheric T1 Temp Min 125 Sealed Combusion 1...

Страница 17: ...ng must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use terminals supplied 6 Va...

Страница 18: ...osion of the heat exchanger Water that has a hardness greater than 18 grains per gallon and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperatu...

Страница 19: ...g the warranty The method outlined below can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting...

Страница 20: ...6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Code requires an 1 8 hole in check valve...

Страница 21: ...valve must be installed in the supply piping It should be installed 5 ft 1 5 m above the floor where required by local codes Provide a sediment trap at the bottom of the vertical section of the gas s...

Страница 22: ...trapped in the heating system piping When applicable provisions for vent bleed and gas relief lines must be made in accordance with the latest revision of ANSI Z223 1 NFPA 54 Safe lighting and other p...

Страница 23: ...Table 13 identifies the stages and firing modes associated with the standard single stage units Table 14 identifies the stages and firing modes associated with the two stage option Table 13 Firing Mod...

Страница 24: ...above The FSM will continue to cycle the unit through steps 3 4 and 6 until the unit lights or the demand for heat is removed Main Burner Once the pilot is proven the MV terminal on the FSM is energi...

Страница 25: ...the flame sense module FSM is energized 2 The FSM starts the 10 second ignition trial energizing relay R7 the pilot solenoid valve and the spark generator 3 The pilot valve and spark generator are en...

Страница 26: ...gas is heavier than air and can collect in low areas Propane gas can ignite or explode if an ignition source is present and result in death serious injury and property damage FOR YOUR SAFETY Have only...

Страница 27: ...should match those listed in Table 15 To adjust the differential air pressure see the AIRFLOW ADJUSTMENT instructions in the CHECKING AND ADJUSTMENTS section Figure 19 Manual Valve Manifold Pressure T...

Страница 28: ...faut proc der l entretien 3 Fermer la vanne manuelle d arr t d alimintation de gaz CHECKING ADJUSTMENTS 1 With the burners in operation close the manual shutoff valve in the gas supply line As soon a...

Страница 29: ...b to the off position Figure 18 3 Observe the pilot flame through one of the observation ports located at the left and right ends of the unit For L600 L2300 1 Remove the upper front jacket panel 2 Tur...

Страница 30: ...pressure switch confirms proper air flow These time delays are set within the separate time delay board connected to the relay board PROPANE GAS Optimum results are obtained when the boiler water heat...

Страница 31: ...lem resolved before the boiler water heater is returned to service 7 If there are no signs of damage sooting or corrosion reassemble the unit following the previous steps in reverse order 8 A badly co...

Страница 32: ...heat exchanger out of the unit 10 Remove the V baffle straps and V baffles 11 Thoroughly inspect the heat exchanger for signs of damage If there is no damage clean the heat exchanger with water from a...

Страница 33: ...ter at normal system pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have it replac...

Страница 34: ...as From Unit shown in connection diagram No Power To Blower s Blower s not plugged in Plug in blower s Defective blower timer TD3 Replace Blower Timer TD3 Blower s malfunctioning Replace blower s Uni...

Страница 35: ...rating control set too low Increase control temperature setting Unit Consistently Shuts Down High limit set too low Increase high limit setting On High Limit Bad Combustion Insufficient air Check CO C...

Страница 36: ...LCD INSTALLATION AND OPERATION INSTRUCTIONS Page 36 RIOM 23 REV B Figure 23 Exploded View...

Страница 37: ...106 1 1 70 3107 1 1 1 70 3108 1 1 70 3109 1 1 70 3110 1 1 3 Jacket Left Panel 03 2155 1 1 1 1 1 1 1 03 1822 1 1 1 1 Jacket Left Panel SS 03 2155 1 1 1 1 1 1 1 1 03 1822 1 1 1 1 1 4 Junction Box Assemb...

Страница 38: ...1 03 1802 1 03 1803 1 03 1804 1 03 1806 1 03 1807 1 1 03 1808 1 03 1809 1 03 1810 1 Jacket Top Panel SS 03 1801 1 1 1 03 1802 1 1 03 1803 1 1 03 1804 1 1 03 1806 1 1 03 1807 1 1 1 03 1808 1 1 03 1809...

Страница 39: ...1 1 1 1 1 1 Comb Chamber Lower Right Side Panel 70 2773 1 1 1 1 1 1 1 1 1 1 1 18 Comb Chamber Upper Left Side Panel 70 2770 1 1 1 1 1 1 1 1 1 1 1 Comb Chamber Upper Right Side Panel 70 2771 1 1 1 1 1...

Страница 40: ...t Orifice NG 10 0089 1 1 1 1 1 1 1 1 1 1 Pilot Orifice LP 10 0090 1 1 1 1 1 1 1 1 1 1 Pilot Orifice NG 10 0093 1 Pilot Orifice LP 10 0120 1 30 Burner Tube 10 0275 2 3 5 7 9 13 15 17 19 25 27 Burner Tu...

Страница 41: ...4 4 4 6 6 6 NS Heat Exchanger Support Channel 03 2022 1 03 2023 1 03 2024 1 NS Tube Replacement Assembly 70 3080 2 2 70 3081 2 70 3082 2 70 3083 2 70 3085 2 70 3086 2 36 O Ring Inlet Outlet Return Hea...

Страница 42: ...1 1 1 1 1 1 49 Manual Shut Off Valve 1 11 0465 1 1 Manual Shut Off Valve 1 1 4 11 0466 1 1 Manual Shut Off Valve 1 1 2 11 0467 1 1 1 Manual Shut Off Valve 2 11 0454 1 50 Flame Sensor UTC 1003 Ignition...

Страница 43: ...idewall Vent Kit HS5 12 0002K1 1 1 1 NS Sidewall Vent Kit with air intake hood HS1 12 0009K 1 1 Sidewall Vent Kit with air intake hood HS2 12 0010AK 1 Sidewall Vent Kit with air intake hood HS2 12 001...

Страница 44: ...DED IS VENT VERTICAL THROUGH THE ROOF OUTDOOR AIR SENSOR INSTALLED WIRED IS VENT THROUGH THE WALL ARE UNITS RACKED IS POWER VENT INSTALLED AND WIRED IS RACK ASSEMBLED TIGHTLY SEALED COMBUSTION NO HOLE...

Страница 45: ...stion Air Damper Power Vent Proving Switch Barometric Damper COMMISSIONING THE UNIT Customer Instructed Yes No All Covers Replaced Yes No Wiring Secure Tight Yes No Customer Given Manual Yes No Cabine...

Страница 46: ...de wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent...

Страница 47: ...structions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GA...

Страница 48: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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