10
MAINTENANCE
Suggested Minimum Maintenance
Schedule
Regular service by a qualified service agency and maintenance
must be performed to ensure maximum operating efficiency.
Maintenance as outlined below may be performed by the owner.
Daily
1. Check that the area where the heater is installed is free from
combustible materials, gasoline, and other flammable vapors
and liquids.
2. Check for and remove any obstruction to the flow of
combustion or ventilation air to boiler.
Monthly
1. Check for piping leaks around fittings.
If found,
repair at once. DO NOT use petroleum-based stop-
leak compounds.
2. Visually inspect venting system for proper function,
deterioration or leakage.
3. Visually inspect for proper operation of the condensate drains
on the boiler and in the venting. If leaks are observed repair at
once.
4. Check air vents for leakage.
Yearly (Beginning of Each Heating Season)
WARNING
: Annual service should ONLY be performed by a
qualified service agency. Schedule annual service by calling a
qualified service agency.
1. Visually check top of vent for soot. Call service person to clean.
Some sediment at bottom of vent is normal.
2. Visually inspect all flue product carrying areas of the boiler
including the venting system and main burner for proper
function, deterioration or leakage. Ensure that condensate
drains are inspected and ensure that condensate is being
directed to appropriate condensate management system or
drain, as required by local codes.
3. Check that area is free from combustible materials, gasoline,
and other flammable vapors and liquids.
4. Check for and remove any obstruction to the flow of
combustion or ventilation air to heater.
5. Follow pre-start-up check in the Start-up section.
6. Check operation of safety devices. Refer to manufacturers’
instructions.
7. To avoid potential of severe burn, DO NOT REST HANDS ON
OR GRASP PIPES. Use a light touch; return piping will heat
up quickly.
8. Check blower and blower motor.
9. Check for piping leaks around pumps, relief valves and other
fittings. Repair, if found. DO NOT use petroleum-based stop-
leak.
Periodically
1. Check relief valve. Refer to manufacturer’s instructions on
valve.
WHAT IF...
What if I suspect a gas leak
If you suspect a gas leak, turn off the gas supply at the gas meter
and contact your installer or local gas supplier. If you require
further advice please contact your nearest Raypak office.
What if I have frequently have to top-up
the system
If the system regularly requires topping-up, it may be indicative of
a leak. Please contact your installer and ask him to inspect the
system.
What if the red light is ON
If the Red LED light is illuminated, it indicates that the boiler has
failed to ignite or has detected a possible fault. When this happens
the boiler automatically shuts down and requires a manual reset.
What if the boiler is due its annual service
Advice for tenants only
Your landlord should arrange for servicing.
Advice for homeowners
Please contact Raypak Customer Service if you would prefer a
Raypak service engineer or agent to service your boiler.
Alternatively your local registered service agency may be able to
service the boiler for you.
What if I need to call a service technician
If you think your boiler may have developed a fault, please contact
your installer or Raypak Customer Services. Have all your details
in hand including full address, relevant contact numbers, and your
complete boiler serial number.
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