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11

Preventive Maintenance Schedule

WARNING: Preventative maintenance should ONLY be
performed by a qualified service agency in accordance with
the procedures listed in the heater Installation and Operating
Instruction Manual.
The following procedures

 are recommended and are good

practice for all XPak installations.

Daily

1. Check gauges, monitors and indicators.
2. Check instrument and equipment settings.

Monthly

1. Check flue, vent, stack, or outlet dampers.

Semi-Annually

1. Recalibrate all indicating and recording gauges.
2. Check flame failure detection system components.
3. Check piping and wiring of all interlocks and shutoff valves.

Annually

1. Test flame failure detection system.
2. Test high limit and operating temperature.
3. Check flame sensor.
4. Conduct a combustion test at full fire. Carbon dioxide

should be 8.5% at full fire for natural gas, and 10.0% for
propane gas. Carbon monoxide should be < 130 ppm.

5. Check for leaks at all valve fittings using a soapy water

solution (while heater is operating). Test other operating
parts of all safety shut-off and control valves and increase
or decrease settings (depending on the type of control)
until the safety circuit opens. Reset to original setting
after each dev

ice is tested.

6. Perform leakage test on gas valves.
7. Test air switch in accordance with manufacturer’s

instructions. (Turn panel switch to the “On” position until
blower is proven, then turn the switch to “Off”).

8. The combustion blower motor does not require lubrication

for proper operation. DO NOT attempt to oil the motor or
damage may occur.

As Required

1. Check drip leg and gas strainers.
2. Check flame failure detection system.
3. Check igniter.
4. Check flame signal strength.
5. Test safety/safety relief valves in accordance with ASME

Heater and Pressure Vessel Code Section IV.

6. Alarm 91 (AL91) the main heat exchanger need cleaning

Содержание XPAK 85

Страница 1: ......

Страница 2: ......

Страница 3: ...p up the system pressure 9 How to reset the boiler 9 BOILER FAULT CODES How to shut down the system for short periods 9 How to shut down the system for long periods 9 How to care for the boiler 9 WHAT...

Страница 4: ...covered or have any blockage to the flow of fresh air to the boiler WARNING Risk of electrical shock More than one disconnect switch may be required to de energize the equipment before servicing WARN...

Страница 5: ...s POUR VOTRE S CURIT LISEZ AVANT DE METTRE EN MARCHE instructions du fornisseur Si vous ne pouvez rejoindre le fournisseur appelez le service des incendies C Ne poussez ou tournez la manette d admissi...

Страница 6: ...ake 13 Blocked flue switch 14 Top automatic air vent 15 Flow sensor 16 High limit thermostat 17 Ignition transformer 18 Sensing Electrode 19 Spark Electrode 20 Top automatic air vent drain pipe 21 Con...

Страница 7: ...rnal water tank with a sensor it provides domestic hot water The display indicates the storage tank temperature Temperature selector DHW Move the temperature selector clockwise to increase the hot wat...

Страница 8: ...he display temperature Fig 3 dot in the middle means hundred Fig 3 dot on RIGHT side means DHW mode Fig 3a example When the status indicator Green is lit it indicates that the flame is detected and th...

Страница 9: ...for short periods by simply turning the mode selector switch to the off position It is also advisable to turn off the main water supply to the house How to shut down the system for long periods If the...

Страница 10: ...flow of combustion or ventilation air to heater 5 Follow pre start up check in the Start up section 6 Check operation of safety devices Refer to manufacturers instructions 7 To avoid potential of seve...

Страница 11: ...full fire for natural gas and 10 0 for propane gas Carbon monoxide should be 130 ppm 5 Check for leaks at all valve fittings using a soapy water solution while heater is operating Test other operatin...

Страница 12: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468...

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