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IMPORTANT NOTE

THESE INSTRUCTIONS MUST BE READ

AND UNDERSTOOD BEFORE INSTALLING,

COMMISSIONING, OPERATING OR

SERVICING EQUIPMENT

Shaftesbury HE Series Boilers

Gas/Oil Fired Cast Iron Sectional Boilers

110kW to 400kW

Installation, Commissioning

and Servicing Instructions

NATURAL GAS

LPG-PROPANE

CLASS D (35 sec fuel oil)

Содержание Shaftesbury HE Series

Страница 1: ...BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT Shaftesbury HE Series Boilers Gas Oil Fired Cast Iron Sectional Boilers 110kW to 400kW Installation Commissioning and Servicing Instruc...

Страница 2: ...ating safely and efficiently Maintenance Agreements 01202 662555 Regular routine servicing of equipment by Hamworthy service engineers inspects the safety and integrity of the plant reducing the risk...

Страница 3: ...HE OIL FIRED VARIANTS ARE FOR USE ON CLASS D 35sec FUEL OIL PLEASE ENSURE RELEVANT INFORMATION REQUIRED WITHIN DOCUMENT IS FOUND RELATING TO SPECIFIC FUEL TO BE FIRED BEFORE FIRING BOILER THIS BOILER...

Страница 4: ...STEM 5 6 1 Flue System General Requirements 6 2 Design Waste Gas Volume and Temperature 6 3 Materials 6 4 Suction 6 5 Disconnection 6 6 Flue Discharge 6 7 Surface Temperatures 6 8 Flue System Location...

Страница 5: ...IX A INFORMATION RELATING TO PROPANE FIRING 38 APPENDIX B INFORMATION RELATING TO OIL FIRING 38 APPENDIX C BOILER BURNER WIRING DIAGRAMS 39 FIGURES PAGE Figure 2 1 General Overview 2 Figure 7 1 Mechan...

Страница 6: ...s Class D Fuel Oil 27 Figure 11 4 Oil Nozzle Selection 28 Figure 11 5 Target Appliance Readings 28 Figure 11 6 Combustion Chamber and Burner Data 29 Figure 15 1 Exploded View of Boiler 31 Figure 15 2...

Страница 7: ...ncy of over 80 based on gross CV The heat exchanger assembly is completed by cast iron front and rear combustion chamber plates and access plates for the cleaning and inspection of the heat exchanger...

Страница 8: ...lankets d Control panel e Matched burner fuel oil or gas f Flue collector box g Burner mounting plate drilled ready to accept burner h Steel cradle i Oil burner nozzle s where applicable Remove all pa...

Страница 9: ...note PM5 Automatically controlled steam and hot water boilers CIBSE Publications CIBSE Guide It is impractical in this document to specify all relevant information but the following extracts from the...

Страница 10: ...hen filled with water A steel sheet can be placed beneath the boiler cradle to facilitate movement of the boiler during assembly If a plinth is required it should be level non combustible 50mm nominal...

Страница 11: ...S 6644 IGE UP 10 Flues for Commercial and Industrial Gas Fired Boilers and Air Heaters The following notes are intended to give general guidance only The flue passages within the Shaftesbury HE operat...

Страница 12: ...PPLY Detailed recommendations for air supply are given in BS 6644 The following notes are intended to give general guidance In all cases there must be provision for an adequate supply of air for both...

Страница 13: ...e of the indirect cylinder or calorifier type The hot water storage vessel should be insulated preferably with not less than 75mm 3 in thick mineral fibre or its thermal equivalent 2 Circulating pipew...

Страница 14: ...to 8 stages For further information contact Hamworthy Heating for details 9 0 ELECTRICAL SUPPLY WARNING THIS APPLIANCE MUST BE EARTHED 9 1 Site Wiring Wiring external to the boiler must be installed i...

Страница 15: ...N BURNER CONNECTIONS 7 7 PLUG MALE 7 PIN L BLACK 9 14 6 GN YE COMMISSIONING REMOTE LINKS LOW HIGH OVERHEAT LOCKOUT NORMAL RUN SUPPLY IN GN YE GN YE BOILER ON OFF VOLT FREE CONTACTS if fitted LOCKOUT 2...

Страница 16: ...LACK BLACK 8 7 HIGH FIRE LOW FIRE METER HOURS RUN METER HOURS RUN BURNER CONNECTIONS 8 7 8 7 PLUG MALE 4 PIN PLUG MALE 7 PIN L BLACK 9 14 6 GN YE COMMISSIONING REMOTE LINKS LOW HIGH OVERHEAT LOCKOUT N...

Страница 17: ...can be read from Figure 10 1 The correct number of each section MUST then be made up by inserting the flue plates and locking nuts into position with nuts and bolts The plates MUST be inserted into th...

Страница 18: ...ESBURY HE 500001049 N Figure 10 2 Boiler Section Identification A Rear Intermediate section RI Fitted with 4 flue plates C Front Intermediate section FI Fitted with 2 flue plates B Intermediate sectio...

Страница 19: ...traps through the ports or flueways IT IS MOST IMPORTANT THAT THE BACK EDGES OF THE FEET ON THE CASTING ARE FLUSH WITH THE REAR OF THE CRADLE TO ALLOW FOR CORRECT FITTING OF THE CASING b Fit sealing m...

Страница 20: ...g Figure 10 6 Fitting O Ring Seal c Insert guide rings 6 into both upper and lower ports and fix in place using a small piece of the mastic sealing material Fig 10 5 d Carefully fit O ring gaskets 5 o...

Страница 21: ...h of the UPPER RIGHT and LOWER LEFT pairs of bolt flanges on the sections Fig 10 7 Tighten the bolts EVENLY to a torque of 25Nm 18 lbf ft N B These bolts are intended only to keep the sections togethe...

Страница 22: ...Figure 10 10 Flue Gas Flow Path h After fitting front section 2 fit the four tie rods 30 through the lugs on top and bottom of front and rear sections Figs 10 8 10 9 Tighten tie rod nuts to a torque o...

Страница 23: ...nto the burner aperture and that the fibre board gasket 12 is in position Carefully cut a hole through both the fibre pads and board large enough to accept the burner blast tube c Locate the foil cove...

Страница 24: ...nuts and washers fit front and rear cross members to M6 studs protruding from body of boiler Figure 10 13 2 Using M6 nuts and washers fit casing support rails to M6 studs on front and rear cross memb...

Страница 25: ...ss struts into position to anchor side panels in position Note On assemblies with two side panels secure panels together with M8 x 16 hex head screw nut and washer utilising the 9mm diameter hole towa...

Страница 26: ...Ensure that rear cover is located in correct position as indicated below Figure 10 19 Figure 10 20 Figure 10 21 7 After fitting control panel snap lower front cover into place locating pre fitted latc...

Страница 27: ...ew Replace thermostat knobs and front casing panel allowing cabling to exit from the cut out It should be noted that if a 3 phase burner be supplied the 3 phase supply should be wired direct to the bu...

Страница 28: ...the fuel supply upwards from a low position to ensure that a fuel rich mixture is not achieved 11 4 2Oil fired Boilers a Check flexible oil lines are tightly jointed and are not twisted or kinked to f...

Страница 29: ...ating Technical Department for advice Check for oil water and flue gas leakage Tighten all access flue box and burner mounting bolts and nuts p Set boiler control thermostat to required setting and ch...

Страница 30: ...oted for reference upon completion of the servicing procedure c Measure either gas pressure at burner head or oil pressure at burner pump as applicable and check value is correct for size of boiler in...

Страница 31: ...R40GS20 M HI LO MODULATING 110 125 5 13 3 77 77 8 1 8 1 440 455 120 125 70 70 HE150 RIELLO RIELLO RS28 RS28 M HI LO MODULATING 150 171 2 18 2 81 52 8 6 8 6 440 575 216 155 130 70 HE190 RIELLO RIELLO R...

Страница 32: ...S28 RS28 M HI LO MODULATING 190 216 3 8 9 81 52 3 3 440 695 216 130 HE220 RIELLO RIELLO RS38 RS38 M HI LO MODULATING 220 250 5 10 2 105 70 4 75 440 815 216 130 HE250 RIELLO RIELLO RS38 RS38 M HI LO MO...

Страница 33: ...0 168 5 17 4 81 8 2 440 575 216 130 HE190 RIELLO RL28 HI LO 190 211 8 21 9 81 8 2 440 695 216 130 HE220 RIELLO RL38 HI LO 220 246 6 25 4 116 11 8 440 815 216 130 HE250 RIELLO RL38 HI LO 250 281 2 28 9...

Страница 34: ...2904057 3 0 x 45 High HE400 HI LO 1 532904069 5 0 x 45 Low 1 532904063 4 0 x 45 High Figure 11 4 Oil Nozzle Selection Fuel Type BOILER MODEL HE 110 HE 150 HE 190 HE 220 HE 250 HE 280 HE 310 HE 340 HE...

Страница 35: ...high limit cover knob unscrewed and removed Remove the upper front casing panel Turn the two latches a quarter turn using a screwdriver or coin and lift off The fascia can then be hinged downwards by...

Страница 36: ...ls 12 Burner Plate Insulation Panel 573405182 13 Burner Plate Blank 573405216 14 Sight Glass Insulation Gasket 573405184 15 Sight Glass Assembly 573405185 16 Gasket 135 Dia X 100 X 4 573405186 17 Cast...

Страница 37: ...HAMWORTHY HEATING LTD 31 SHAFTESBURY HE 500001049 N Figure 15 1 Exploded View of Boiler...

Страница 38: ...l Fascia C1 C2 C3 C4 9 11 12 13 14 15 16 L N E H 2 L B5 B4 N N N B4 B5 L1 E N T1 T2 S3 B4 B5 T6 T7 T8 BLACK WHITE WHITE YELLOW YELLOW VIOLET VIOLET A1 A2 14 12 11 A1 A2 14 12 11 A1 A2 14 12 11 R1 R2 R...

Страница 39: ...RIPTION PART NO 1 Control Thermostat 533901178 2 Temperature Limiter High Limit 533901179 3 Temperature Gauge 557002005 4 Hours Run Meter 533901067 5 On off Switch illuminated 533901212 6 Fuse Holder...

Страница 40: ...HAMWORTHY HEATING LTD 34 SHAFTESBURY HE 500001049 N 16 0 TECHNICAL DATA Figure 16 1 Boiler Installation Typical...

Страница 41: ...gly MODEL C mm Gas Firing Oil Firing Dual Fuel RIELLO NUWAY RIELLO NUWAY RIELLO NUWAY 110 356 N A 261 N A N A N A 150 356 N A 434 N A N A N A 190 546 N A 434 N A N A N A 220 546 N A 434 N A N A N A 25...

Страница 42: ...9 9 42 7 45 4 ft3 h 469 5 642 5 808 4 935 5 1062 1157 1281 1410 1509 1605 GAS INLET CONNECTION Rc 1 WATER DATA WATER CONNECTIONS FLOW RETURN 4 in N B MAXIMUM WATER bar g 5 0 PRESSURE psi g 73 0 WATER...

Страница 43: ...1025 900 2 1 25 2 6 5 1 0 75 R E T U R N 8 6 5 1 07 5 F LO W L B A Model Dim A Dim B Dim L HE 110 490 n a 840 HE150 610 n a 960 HE190 730 n a 1080 HE220 850 n a 1200 HE250 970 n a 1320 HE280 1090 545...

Страница 44: ...7 37 37 37 37 37 37 37 37 Max Gas Inlet Pressure mBar 45 45 45 45 45 45 45 45 45 45 Gas Flow Rate m hr 5 7 7 8 8 9 10 2 11 6 12 9 14 3 15 7 16 8 17 9 ft hr 201 275 314 360 410 455 504 555 594 632 APPE...

Страница 45: ...7 T 8 NOTES THIS DIAGRAM SHOWS THE CONTROL PANEL WIRING 230V 50Hz SUPPLY THE ELECTRICAL SUPPLY TO THE BURNER IS DEPENDANT UPON THE MODEL SELECTED REFER TO BURNER MANUFACTURERS INSTRUCTIONS TWO FUSES...

Страница 46: ...P TO 230V ENLARGED DETAIL OF BOILER PANEL WIRING TERMINAL NOTE REMOVE EXISTING LINKS IF REMOTE CONTROL IS REQUIRED C2 C4 C1 C3 REMOTE TIME CLOCK ON OFF SEQUENCER SAFETY INTERLOCK CONTROLS REMOTE CONTR...

Страница 47: ...Notes...

Страница 48: ...y reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice Connect direct Direct Dial Telephone and Fax Numbers Direct Email Addre...

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