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TABLE OF CONTENTS

016-0171-702 Rev. A

i

Calibration Reference Sheet ....................................................................................................................................

v

Unit Definitions and Conversions ......................................................................................................................

vii

Unit of Measure Definitions .............................................................................................................................................

vii

Unit of Measure Conversions ..........................................................................................................................................

vii

Chapter 1 

Important Information..........................................................................................  

1

Safety ...............................................................................................................................................................................

1

Agricultural Chemical Safety ..............................................................................................................................................

2

Electrical safety ........................................................................................................................................................................

2

Recommendations and Best Practices ................................................................................................................

3

Hose Routing ...........................................................................................................................................................................

3

Harness Routing ......................................................................................................................................................................

3

Compliance ....................................................................................................................................................................

4

Chapter 2 

Introduction.............................................................................................................  

5

RCM - Sprayer Features ............................................................................................................................................

6

Operation Modes ...................................................................................................................................................................

6

Operation Mode Features ...................................................................................................................................................

7

Care and Use .................................................................................................................................................................

9

Updates ...........................................................................................................................................................................

9

Chapter 3 

System Calibration ............................................................................................... 

11

Initial Start Up and Calibration Wizard .............................................................................................................

11

Transfer Universal Terminals .............................................................................................................................................

11

Unlocks .....................................................................................................................................................................................

12

Calibration Wizard ...............................................................................................................................................................

12

Make, Model, and Boom Configuration ......................................................................................................................

12

Functional Inspection ..............................................................................................................................................

18

System Function ....................................................................................................................................................................

18

Turn Compensation Feature ............................................................................................................................................

19

Chapter 4 

System Setup......................................................................................................... 

21

Tools Menu Overview .............................................................................................................................................

21

Applicator Setup Tab ...............................................................................................................................................

22

Profile and Machine Type ..................................................................................................................................................

22

Section Setup Summary ....................................................................................................................................................

22

Fence Row Settings ..............................................................................................................................................................

23

Precision Farming Setup Wizard .....................................................................................................................................

24

NCV Control Mode (Systems with AIM Command FLEX™ II) ..............................................................................

24

Section Control Mode Display ........................................................................................................................................

25

Select Tip .................................................................................................................................................................................

25

Test Speed ...............................................................................................................................................................................

26

System Settings Tab .................................................................................................................................................

27

Control Valve Settings and Tuning ................................................................................................................................

27

Rate Sensor Setup ................................................................................................................................................................

29

Tank Fill Settings ...................................................................................................................................................................

31

Display Setup Menu ............................................................................................................................................................

32

Содержание Command FLEX II

Страница 1: ...Copyright 2022 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual 016 0171 702 Rev A 1 2022 E40737 ...

Страница 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Страница 3: ...apter 3 System Calibration 11 Initial Start Up and Calibration Wizard 11 Transfer Universal Terminals 11 Unlocks 12 Calibration Wizard 12 Make Model and Boom Configuration 12 Functional Inspection 18 System Function 18 Turn Compensation Feature 19 Chapter 4 System Setup 21 Tools Menu Overview 21 Applicator Setup Tab 22 Profile and Machine Type 22 Section Setup Summary 22 Fence Row Settings 23 Prec...

Страница 4: ...Feature Unlocks Tab 43 Enter Activation Keys 43 Chapter 5 Precision Farming Setup 45 Chapter 6 Operation 49 Operation Checklist 49 Universal Terminal Definitions 50 UT Working Set menu 50 Quick Access Softkeys 51 RCM Sprayer Home Page Features 52 Readouts 54 RCM Sprayer Lower Home Screen 54 Automated Boom Prime 56 Chapter 7 Totals 59 Using Totals 59 Reset a Register 60 Chapter 8 Diagnostics 61 Sys...

Страница 5: ...Selection and Application Speed Guide 102 Droplet Sizing 102 Application Speed Guide 104 Appendix B Calibration Values 109 Section Widths 109 Target Rate Calibration 109 Product Calibration Settings 110 Flow meter Re Calibration 110 Specifications Based on Water 111 Appendix C Maintenance Schedule and Replacement Parts 113 System Maintenance 113 Nozzle Control Valve Maintenance Procedure 116 AIM C...

Страница 6: ... Sprayer and AIM Command FLEX II Calibration and Operation Manual Winterizing and Storing the System 128 Appendix F Remote Control and Diagnostics 129 Wireless Section Control Remote Operation 129 Wireless Strength Diagram 131 ...

Страница 7: ...e reference GENERAL IMPLEMENT INFORMATION UNITS US Acres SI Hectares Tip Spacing Section Offset Speed Cal Tip Size Boom Width Total NCVs Left NCVs if present Section Cals Width Signal Driver Switch Number Auto Operation Times On Time Off Time Section Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Width Switch Number Linked to Outer Mapped as Sections Left Fence Row Right Fence Row ...

Страница 8: ... High Limit Control Deadband Minimum NCV PWM PWM Low Limit NCV Response Sensitivity PWM Coil Frequency Standby Pump PWM PWM High Limit PWM Low Limit PWM High Side Drive Standby Pump PWM PWM High Side Drive Flow Meter Calibration Flow Meter Pulse Units Flow Meter Low Limit Tank Capacity Tank Fill Level Sensor Tank Fill FlowMeter Calibration Units Pump RPM Calibration Pump RPM Minumum Pump RPM Maxim...

Страница 9: ...lons per Acre kph Kilometers per Hour L ha Liters per Hectare Unit Conversions mL ha Milliliters per Hectare lb acre Pounds per Acre GPK Gallons per 1 000 Square Feet kg ha Kilograms per Hectare mm Millimeters Fluid Ounces Conversion Formula Liters Conversion Formula Pounds Conversion Formula Liquid Area 1 U S gallon 128 fluid ounces 1 square meter 10 764 square feet 1 U S gallon 3 785 liters 1 he...

Страница 10: ... 1 millimeter mm 0 039 inches 1 psi 6 89 kPa or 0 07 bar or 51 52 mmHg 1 centimeter cm 0 393 inches 1 kPa 0 15 psi or 0 01 bar or 7 5 mmHg 1 meter m 3 281 feet 1 bar 14 5 psi or 100 kPa or 0 99 atm 1 kilometer km 0 621 miles 1 inHg 25 3 mmHg 1 inch 25 4 mm or 2 54 cm 1 mmHg 0 04 inHg 1 mile 1 609 km ...

Страница 11: ...serve the following safety measures when operating the implement after installing this Raven system Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or an illegal substance Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system Do not operate the implement on any public road with this Raven...

Страница 12: ...r chemical mixing handling and disposal Avoid direct contact with agricultural chemicals or inhaling chemical dust or spray particulate Seek immediate medical attention if symptoms of illness occur during or soon after use of agricultural chemicals or products After handling or applying agricultural chemicals Thoroughly wash hands and face after using agricultural chemicals and before eating drink...

Страница 13: ...ame cut corners fastener threads or cap screw heads hose clamp ends etc Avoid areas where the operator or service personnel might step or use as a grab bar Do not connect affix or allow hoses to come into contact with components with high vibration forces hot surfaces or components carrying hot fluids beyond the temperature rating of hose components Hoses should be protected or shielded if routing...

Страница 14: ... dirt mud snow ice etc Avoid routing harnesses in areas where the operator or service personnel might step or use as a grab bar IMPORTANT Avoid applying direct spray or pressure washing of electrical components and connections High pressure streams and sprays can penetrate seals cause corrosion or otherwise damage electrical components When performing maintenance Inspect electrical components and ...

Страница 15: ... AIM Command FLEX II control systems Initial Setup and Navigation Calibration System Operation Updating Components NOTE Prior to using the control features with any UT display the RCM Sprayer and AIM Command FLEX II Electronic Control Unit ECU must be calibrated for the control system Refer to Chapter 3 System Calibration for assistance with completing the initial calibration wizard This manual as...

Страница 16: ...A 02 15 02 15 02 15 02 15 02 15 Speed Range NA NA Good Best Good Best Turn Compensation NA NA Good Best Good Best Pressure Control2 Range Range Target Range Target Range Coverage Best Best Good Better Good Better Direct Injection3 Yes Yes Yes Yes Yes Yes Wireless Diagnostics Yes Yes Yes Yes Yes Yes Automated Priming4 Yes Yes Yes Yes Yes Yes Product Recirculation5 No Yes Yes Yes No No Droplet Indic...

Страница 17: ...ve higher flow rates High Flow VP varies pressure and NCV duty cycle to control the target flow rate OPERATION MODE FEATURES Turn Compensation Turn compensation helps ensure an even flow rate while applying around curves and corners even when operating with the largest of application equipment sizes on the market Turn compensation automatically reduces or stops the flow rate of NCVs toward the ins...

Страница 18: ...al or rinse water the Automated Boom Priming feature makes sure the priming process is consistent Boom Priming requires no additional cabling or plumbing may be used in any mode of operation and allows the user to adjust the Section Auto Operation times to fine tune the priming process Boom Recirculation Boom Recirculation allows the user to circulate product from the tank to the boom and back A m...

Страница 19: ...ntenance Schedule and Replacement Parts for additional assistance with maintaining the AIM Command FLEX II nozzle control valves UPDATES NOTE It may be necessary to reset or recalibrate the system after the update is complete Prior to performing a software update record all settings in the Calibration Reference Sheet section on page v Each RCM Sprayer update may include a new NCV software package ...

Страница 20: ...CHAPTER 2 10 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 21: ...EX II NCVs if detected Review the following sections for assistance with completing the calibration wizard for the AIM Command FLEX II control system NOTE Refer to the UT Operation Manual for other necessary setup or calibration required before operating the RCM Sprayer control system or features FIGURE 1 Home Page Basic Display Mode TRANSFER UNIVERSAL TERMINALS The Transfer UT softkey will be dis...

Страница 22: ... UT power on and allow the display to initiate the ISOBUS system NOTE If properly connected and powered the UT will automatically detect the Raven RCM Sprayer ECU If the RCM Sprayer ECU is not detected by the display terminal troubleshoot the ECU and restart the system Refer to Chapter 9 Troubleshooting for assistance with connection issues or contact a local Case IH dealer for additional troubles...

Страница 23: ...NCVs on the system matches the value shown in the Total NCVs field detected by the ECU 2 Verify the actual number of NCVs connected to the left boom center of the boom to the tip of the left boom circuit matches the value shown in the Left NCV Count field detected by the ECU NOTE Touch the Redetect NCVs button to allow the system to detect NCVs connected to the nozzle bus If the total number of NC...

Страница 24: ...et up the number of sections and fence rows on the application equipment 1 If available select the Number of Sections field and enter the number of section on off valves available for controlling product application across the boom width 2 Enable the fence row option if fence row valves are controlled by the system Select one of the following options for fence row control from the drop down menu N...

Страница 25: ...f the boom is mounted at the front of the sprayer or in front of the rear axle leave the Rear Implement option unchecked 2 Measure the distance from the sprayer pivot point to the boom For example the center of the sprayer axle or the rear axle on a self propelled sprayer to the boom Enter the measurement in the B field in inches centimeters NOTE The value entered for the B distance must be measur...

Страница 26: ...ssure sensor options will display if they are detected Select None to disable or skip setup of the other pressure sensors 2 Select the Next button to continue PWM SETUP If a PWM control valve is selected as the control valve complete the following steps 1 Enter the Coil Frequency of the hydraulic PWM pump control valve 2 Enter the desired PWM High Limit for the PWM pump control valve Enter a value...

Страница 27: ...tank 2 Touch the Current Tank Level field and enter the current product volume in the tank 3 Touch the Low Tank Level field and enter the volume at which the operator should be alerted to a low tank condition Enable the Alarm option to allow the system to activate an audible alarm when the Low Tank Level is reached during field applications 4 Touch the Max Tank Fill PWM field and enter the maximum...

Страница 28: ...ms and allows for visual inspection of the spray pattern from a moderate distance e g 20 ft 6 1 m 3 If present toggle the AIM Command FLEX II nozzle control system to manual mode and set both the control valve and NCV DC to 50 4 Access the manual Control Valve setting by pressing the PR1 tab on the Home screen Access the NCV DC setting by pressing the pressure tab on the Home screen 5 If necessary...

Страница 29: ...e working distance observe the inner most and outer most spray tips while the implement is turning sharply NOTE The NCV PWM percent value may also be used to monitor the operation of nozzle control valves across the spray boom Refer to NCV Diagnostics for additional assistance with on screen nozzle control valve diagnostics When turn compensation is enabled and the machine is turning the nozzle co...

Страница 30: ...CHAPTER 3 20 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 31: ...lowing product control settings and features Alarm Settings Access alarm settings for each product control channel on the system Rates Setup Enter product Rate and Pressure preset values rate selection or enable the display smoothing feature Feature Unlocks Activate optional features of the Rate Control Module RCM Sprayer control system Contact a local dealer for additional information regarding a...

Страница 32: ...ome settings entered into a specific profile such as tip information will not be available if a different profile is selected Use the Remove button to remove the selected profile from the system NOTE A new profile must be created if a profile is deleted and there are no other profiles remaining in the selection list SECTION SETUP SUMMARY To review the current section setup 1 Open the UT Menu and s...

Страница 33: ...ons to allow the operator to toggle fence rows on and off via buttons displayed on the UT screen When this option is disabled fence rows must be activated via another switch or button on the machine NOTE This feature may only be changed in the profile wizard Map Fence Rows as Sections Select the Map Fence Rows as Sections to show additional applied area on the coverage map when fence rows are acti...

Страница 34: ... Command FLEX II systems and may only changed outside of an active job To change modes in the field the operator will need to close the job change the NCV control mode and then reopen the job NOTE When bypassing AIM Command FLEX II nozzle control system NCVs will remain closed Be sure to open manual shut off valves on each nozzle body and enter the appropriate tip size To change the NCV Control Mo...

Страница 35: ...figured machine profile To setup a new spray tip profile for the RCM Sprayer system 1 Open the UT Menu and select the RCM Sprayer Menu button 2 Select the Tools Menu softkey along the right side of the display 3 Select the Applicator Setup tab along the top of the display 4 Touch the Select Tip button The Tip Selection page will be displayed Use the following options and settings to assist with mo...

Страница 36: ...oplet size classifications ensure that the values entered are within the overall minimum and maximum spray pressure range set in the Pressure Setup Menu TEST SPEED The Test Speed feature allows the operator to enter a simulated speed for the system and allows the operator to check and verify system operation and functionality while the equipment remains stationary To enter a test speed NOTE A test...

Страница 37: ...r with AIM Command FLEX II nozzle control system NOTE This setting can only be changed during system calibration and cannot be changed from PWM unless a Custom Boom profile is selected VALVE RESPONSE RATE The valve response rate determines how aggressively the system will adjust to changes in pressure flow and speed This value has a range from 1 to 100 If the system adjusts to rate control changes...

Страница 38: ...Low Limit Set the minimum desired output zero point or shutoff point for a pump controlled by a pulse width modulated PWM hydraulic control valve NOTE Adjusting the PWM low limit below the minimum response point of the valve will result in control response delays at the low end of the system capacity range PWM High Side Drive When enabled this feature allows the system to modulate the high side of...

Страница 39: ...arget pump pressure This option is not available if a pump pressure sensor is not configured When in Standard or High Flow NCV Control modes the target spray pressure value from the home screen will be used as the standby pressure when not spraying When in any other control mode the minimum pressure will be used as the target pump pressure when not spraying Any value entered in for Standby Pressur...

Страница 40: ... Raven RFM flow meters can be found in Rate Sensor Setup on page 29 TANK FILL FLOW METER CALIBRATION NOTE The optional tank fill system is not required for AIM Commend Flex 2 operation and may not be installed on all equipment with these application control systems The fill system flow meter calibration value and units may be found on the tag attached to the flow meter installed in the fill system...

Страница 41: ...ume for a known amount of product added to the tank or to adjust the tank level to a different value other than the full tank capacity Either enter the current tank level manually upon refilling the tank or use the tank fill flow meter to automatically measure the amount of product added to the tank LOW TANK LEVEL AND LOW TANK ALARM Enter the low tank threshold to provide an indicator at the level...

Страница 42: ...duct To customize the information displayed on the Home page of RCM Sprayer system 1 Open the UT Menu and select the RCM Sprayer Menu button 2 Select the Tools Menu softkey along the right side of the display 3 Select the System Settings tab along the top of the display 4 Select the Display Setup Menu button on the System Settings page The Display Setup page is displayed FIGURE 2 Display Setup Pag...

Страница 43: ...ct the No Readout option to leave the selected area empty Area per Hour Uses the implement width and current implement speed to calculate the rate at which field area is covered Area Remaining The field area remaining for the current job in progress Boom Pressure Monitored pressure of the spray boom This pressure is used as the control system pressure for spraying and alarm conditions Sparge Press...

Страница 44: ...ion Control Mode NOTE Press the Active Control Mode display to access the control mode and section control mode options Estimated Tip Pressure The estimated pressure at the spray tips when spraying This pressure will be less than or equal to the displayed boom pressure due to pressure losses through the system plumbing nozzle body and PWM valve if equipped May be used to compare and adjust the tar...

Страница 45: ... rates or target pressures NOTE Enable the minimum boom pressure alarm to enable an audible alarm when the minimum boom pressure threshold is reached MAXIMUM PRESSURE The maximum boom pressure feature sets the highest allowable boom pressure to which the product system will control during applications If the application system reaches the maximum pressure setting the system will maintain the flow ...

Страница 46: ...NCV STATUS Reflects the current operating status of the selected NCV Green NCV is operating normally Yellow NCV has an error and may require inspection Red NCV is offline and may require inspection May also indicate that the system is set to the NCV Bypass control mode NCV ERRORS NOTE Not available in the Bypass NCV control mode Displays any active NCV errors detected on the system NCV HEAT MAP NO...

Страница 47: ... automatically control boom sections based upon previous coverage maps to turn an active section when the section enters into an area where product has already been applied As a section leaves previously applied area the section control feature will automatically turn the section back on When this option is disabled section control commands from the task controller will be ignored NOTE A task cont...

Страница 48: ...o compensate for the yaw rate while the operator is steering the vehicle around obstacles curved swath paths or turns in the field The lowest NCV duty cycle may match the Minimum Nozzle PWM value for the innermost operating AIM Command FLEX II NCV in a turn The highest NCV duty cycle may not be 100 due to maximum output capabilities of the AIM Command FLEX II NCV with a given tip size and system e...

Страница 49: ...or automatically enabled when no sections are enabled for applying product active section width is zero When enabled each section valve opens sequentially beginning with the outermost section valves and progressing toward the center of the boom Once all sections have recirculated for the set auto operation time for each section group the recirculation sequence will repeat until the recirculation s...

Страница 50: ...I pressure Section valves will continue to cycle sequentially unless spraying or shutdown conditions are met The drain valve will be used to drain out any product in the recirculation line when rinsing the boom NOTE It is recommended to rinse the system with the boom unfolded to prevent circulating with pinched supply hoses ALARM SETTINGS TAB To access the Alarm Settings tab 1 Open the UT Menu and...

Страница 51: ...umbing fence rows left on or for NCVs stuck open For lower values Check pressure and flow meter calibration Check tip selection Inspect for NCVs stuck closed or a flow restriction UNEXPECTED SYSTEM FLOW CHANGE NOTE This alarm is only available in Bypass and On Off operation modes When enabled the system change detection alarm allows the system to notify the operator if the calculated system output...

Страница 52: ...oduct rates Enter non zero pressure presets to allow the equipment operator to quickly switch between user defined pressures during field operations While operating in the automatic product control mode the pressure preset buttons are displayed within the pressures tab view on the Home page NOTE In manual control mode the pressure preset will be replaced with the NCV PWM percent buttons RATE SELEC...

Страница 53: ... oz acre or mL Ha FEATURE UNLOCKS TAB The Feature Unlocks tab allows the operator to review the status of optional features of the nozzle control system or activate additional features using an activation key Unlocked features are visible on the Feature Unlocks page NOTE Contact a local Case IH dealer for additional information regarding available features or to acquire activation keys ENTER ACTIV...

Страница 54: ...CHAPTER 4 44 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 55: ...Menu softkey along the right side of the display 3 Select the Applicator Setup tab along the top of the display 4 Select the Precision Farming Setup button Review the instructions on screen To proceed with the wizard touch the Next button The Product Delay Setup page will be displayed NOTE Touch the Previous button to return to previous pages in the Precision Farming Wizard as needed 5 Enter a Pro...

Страница 56: ...ve individual sections forward Decrease values to move individual sections rearward 9 Measure the distance from the center of the boom to the centerline of the sprayer Enter the measurement in the A field in inches centimeters NOTE The value entered for the A distance must be measured perpendicular to the direction of vehicle travel 10 Enable the Rear Implement option if the boom is mounted over o...

Страница 57: ...o step 16 14 Set the fore aft values for individual sections FIGURE 3 Setup Product Delay 15 Select the Next button 16 If desired enter values for Section Group On Off Times Section Group On Off Times will open or close sections prior to reaching the target area These values can help make up for delays due to system plumbing FIGURE 4 Section Turn On Off Times 17 Press the Accept button to complete...

Страница 58: ...CHAPTER 5 48 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 59: ...product pump on Refer to the 4 Main Product section on page 53 for additional information 8 Prior to field operation ensure all spray boom sections are primed with new product and all air and residual or old product has been exhausted from the boom Excess air in the boom may cause unstable control resulting in mis application Excess residual or old product can result in misapplication and W patter...

Страница 60: ...S Use the Working Set menu to access these systems including the RCM Sprayer working set and allows the operator to operate the system and monitor performance of system operation NOTE The UT working set menu may be shown differently on various Universal Terminal displays Refer to the specific display instructions for additional assistance with using the display or finding and using ISOBUS systems ...

Страница 61: ...Current Totals Device totals and Distance totals tabs DIAGNOSTICS Select Diagnostics to access system information tests and diagnostic trouble codes DTCs Refer to NCV Diagnostics for additional assistance with the AIM Command FLEX II NCV diagnostics prompts The DTC Status indicator is displayed on the Diagnostics softkey and provides a visual indicator of the system status during field application...

Страница 62: ... or Advanced Mode Activated FIGURE 3 Home Page Displays w o Injection or Basic View Depending upon the mode and system options the following display areas information prompts and features may be accessible via the RCM Sprayer home page Tabs Readouts Operation Performance Display Data Status and Control Inputs Readouts Operation Performance Display Data ...

Страница 63: ...product between automatic and manual control modes When the system is toggled to the manual control mode the preset buttons will be replaced with bump buttons Review the 5 Presets section on page 53 and the 5 Manual Control section on page 54 4 Main Product The status of the product is displayed on the upper portion of the Home page Select the product status button to toggle the main product on or...

Страница 64: ...RE GAUGE When the RCM Sprayer product is selected the pressure gauge provides a visual representation of the actual boom pressure and displays the allowable pressure deadband during field applications NOTE When an injection product is selected the pressure gauge displays the pressure at the injection pump RCM SPRAYER LOWER HOME SCREEN The lower portion of the home screen provides on screen indicat...

Страница 65: ...ased flow to ensure complete coverage The NCV Flow Offset percentage value sets how much the offset NCV will deviate from nominal flow Flow offsets may be 50 and the machine operator may enter two preset profiles of four NCVs and both preset profiles may be active at the same time NOTE When offset profiles are active the triangle for the affected section will display purple and the Offset button w...

Страница 66: ...spray section for the assigned Auto Operation time starting from the outermost section and working inward until each section has turned on once NOTE Ensure the main product tank has sufficient product to fully fill the spray boom and have some visibly remaining in the tank to prevent from getting air in the pump and system plumbing Ensure all machine valves are in the spray position Move the machi...

Страница 67: ...ime by turning off the master switch or pressing the back or exit button By turning off the master switch or pressing the back button you can adjust the Section Auto Operation Times By pressing the exit button the test will be canceled and you will return to the Tests menu Turn off the master switch when Priming is complete 4 For systems equipped with chemical injection stationary priming must be ...

Страница 68: ...CHAPTER 6 58 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 69: ...s information is available to the UT e g Viper 4 and can be included with the application or coverage reports NOTE Each product control channel must be reset separately Device Totals Displays a running tally of the operating life of the RCM Sprayer system This includes the runtime of the ECU the runtime of the NCVs and the total area covered This tally cannot be reset by the machine operator Dista...

Страница 70: ... of the display 3 Select the Lifetime Totals and the desired product channel or Distance totals tab along the top of the page NOTE The Device Totals cannot be reset by the machine operator 4 Select the Reset button to reset all the Totals displayed on the page 5 Accept the confirmation prompt to proceed with resetting the selected registers 6 Repeat the above process to reset other Totals as desir...

Страница 71: ...82 NCV Updates section on page 84 SYSTEM DIAGNOSTICS SYSTEM INFORMATION To review information about the AIM Command FLEX II 1 Open the UT Menu and select the RCM Sprayer Menu button 2 Select the Diagnostics softkey along the right side of the page 3 Select the System Information button The following information is displayed on the page Hardware Software Displays hardware and software information f...

Страница 72: ... At values will be shown When only a few NCVs are noted inspect nearby NCVs connections pins and cabling for corrosion visible damage or pinching between those NCVs In some instances splices or wiring may be damaged underneath cable sheathing Inspect those items along with fuses 19 pin connections and terminators when large sections of NCVs are not communicating NOTE Refer to Chapter 9 Troubleshoo...

Страница 73: ...will automatically increase PWM duty cycle and monitor system boom pressure and provide the control range and system output parameters The minimum and maximum control effort values will be calculated and overall health will be determined For best control the PWM control range should be greater than 20 and the graphed line should not have large steps where the displayed pressure is constant during ...

Страница 74: ... Health test 5 Set engine RPM to approximately 1800 during the test NOTE If the test cancels due to system over pressure you may need to slightly decrease engine RPM and run the test again 6 Turn on the system master spray switch 7 Press the Next button to start the test The test will start running the product PWM control valve at the minimum duty cycle up to the maximum duty cycle and back to the...

Страница 75: ...nse hysteresis Curves do not have significant areas of flat spots and go over a large portion of the Control Effort Duty Cycle range Good Control Range Example of pwm valve having good overall control range and a large difference 20 overall range between minimum and maximum Control Effort Duty Cycle Apply suggested changes to optimize control range for the system ...

Страница 76: ...sive control and poor system performance PWM control valve may need to be cleaned or replaced Poor Performance Narrow Control Range Example of very narrow pwm valve control range Pressure reaches maximum in a very narrow Control Effort Duty Cycle range 20 overall range Target Rate Pressure Speed and Tip selection must be carefully chosen to ensure control is adequate Increasing agitation may help ...

Страница 77: ...ct the Diagnostics softkey along the right side of the page 3 Select the Diagnostic Trouble Codes DTCs tab Current trouble codes are displayed in the Active table The DTC Identification number and occurrence count is listed Resolved trouble codes are displayed in the Inactive table The DTC Identification number and occurrence count is listed 4 Use the up and down arrows to scroll through the list ...

Страница 78: ...and ensure Yaw Rate is not varying by 5 deg sec while the engine is running If needed select Redetect Orientation to recalibrate Cycle power to RCM S ECU by going to Diagnostics Tests Reboot Product Controller 2 Yaw sensor erratic 520194 3 Supply voltage high Go to Diagnostics System Information System Voltages drop down and verify RCM S ECU Power is between 8V and 16V with engine running Cycle po...

Страница 79: ...in connector pins PWR 8 12 16 GND 10 14 and 18 Repair or replace as necessary Check NCV power across NCV fuses Repair or replace as necessary Check NCV power at fuse box panel Repair or replace as necessary Check NCV chassis and boom cables and connections for damage Repair or replace as necessary Check NCV chassis cable power and ground at battery Repair or replace as necessary Check NCV CAN circ...

Страница 80: ...onsistent nozzle control valve software version 523017 31 NCV programming out of date NCV update 523128 0 High NCV temperature single May result from high ambient temperature or running NCVs without flowing liquid Allow NCVs to cool Replace NCV and Recalibrate NCVs by going to Diagnostics Tests Calibrate NCVs 523129 0 High NCV temperature multiple 523136 4 NCV voltage low single Check wiring fuses...

Страница 81: ...AN communication problem between the RCM Sprayer RCM S ECU and the NCV cable connections Inspect wiring fuses and connections before the left and right cable circuit branches When only a few NCVs are noted inspect nearby NCVs connections pins and cabling for corrosion visible damage or pinching between those NCVs In some instances splices or wiring may be damaged underneath cable coverings When la...

Страница 82: ... major leak ahead of flowmeter Check that any sump master valves electric boom valves hand valves throttling valves check valves and drain valves are open not obstructed or in correct positions Check for pinched hoses Check strainers for obstructions Clean if necessary Check that correct tip size is selected and installed Check for empty product tank Check for correct flowmeter calibration value C...

Страница 83: ... transducer is functioning correctly in pressure sensor readings 18 Low system efficiency Means that NCV duty cycle is HIGHER 105 than expected for entered tip size current flow and pressure Check that correct tip size is selected and installed May need to increase tip size Check if spray tips or NCVs are partially blocked Clean if blocked Check flowmeter calibration or possible blockage May need ...

Страница 84: ...section pressure 2 sensor not detected center right sensor Check the pressure transducer connection and cabling for damage If necessary replace the cable or pressure sensor 523232 18 Minimum pressure Check if tank is empty Check if strainer is blocked Clean if necessary Check for system leak Repair as needed Check target pressure and rate Increase if necessary Increase travel speed Check if tank s...

Страница 85: ... readings Check the pressure transducer connections and cabling for damage If necessary replace the cable or replace pressure sensor Check Maximum Pressure setting against desired operating or target pressure Increase if necessary Maximum recommended operating pressure in bypass mode is 120 psi and standard mode is 105 psi System will shut down if pressure exceeds 150 psi Check standby pressure se...

Страница 86: ... between pump and boom pressure sensors opening properly Check if pump transducer is functioning correctly in pressure sensor readings Check if boom transducer is functioning correctly in pressure sensor readings Check the pressure transducer connections and cabling for damage If necessary replace the cable or replace pressure sensor 4 Pump pressure sensor not detected Check the pump pressure tran...

Страница 87: ...sing and holding Red 0 button for 3 seconds on handheld remote Cycle power to RCM S ECU by going to Diagnostics Tests Reboot Product Controller Fill in progress Check fill switch position Hardware init error multiple Cycle power to system Replace affected NCVs Hardware init error single Low recirculation flow Check for pinched boom supply or recirculation hoses Check that any sump master valves el...

Страница 88: ...actual vs displayed Current Tank Level Adjust if necessary Check Low Tank Level limit and alarm value Adjust if necessary Check Flow Meter operation Calibration value and Meter Pulse Units Repair or recalibrate if necessary Check Fill Flow Meter or Fill Level Sensor operation Calibration value and Units if installed Repair or recalibrate if necessary NCV high flow limit multiple Decrease operation...

Страница 89: ...he forward travel direction from leftmost to rightmost NCV along the boom Note their location for future reference and troubleshooting as necessary Cycle power to RCM S ECU by going to Diagnostics Tests Reboot Product Controller Replace affected NCVs Then recalibrate NCVs by going to Diagnostics Tests Calibrate NCVs If necessary check NCV software by going to Diagnostics Tests NCV Updates to scan ...

Страница 90: ...ncy number Should be between 90 and 105 Check for correct tip size for desired rate speed and pressure Check flowmeter calibration value May be too low Check poppets for excessive wear Check for leaks Turn on more sections Check Off Rate Alarm value Off rate low Decrease operation speed Check for correct target rate Check NCV efficiency number Should be between 90 and 105 Check for correct tip siz...

Страница 91: ...ge using PWM Health Test Overall range should be 20 Check target flow or pressure against machine pump and delivery system specifications Product 1 valve PWM min Check for electric or manual valves opening properly Check tip sizes and target rates and pressures Decrease engine RPM Increase operation speed Check pressure and flow sensor operation Check sparge or recirculation system valve positions...

Страница 92: ...r portion of the page It may be necessary to toggle the lower display to either the tank level or analog gauge view FIGURE 1 NCV Diagnostics Display NOTE Selecting an NCV with a green or yellow status will display the NCV Readings page while selecting an NCV with a red status will display the NCV Errors page NCV SELECT Press the NCV select arrow to cycle through each individual NCV status CURRENT ...

Страница 93: ...n The NCV is not responding as expected and the operator should cease application and troubleshoot the issue before resuming operations Not Calibrated The NCV section is not calibrated NOTE Refer to Chapter 9 Troubleshooting for additional assistance with diagnostic trouble codes and using the DTC list INDIVIDUAL NCV DIAGNOSTICS To access individual AIM Command FLEX II NCV diagnostic information 1...

Страница 94: ...mp effort Runtime Hours The total time which the NCV has been active Powered Hours Total time the NCV has been powered on NCV Serial Serial number of the NCV for which the information is being displayed Hardware Rev This is the PCB hardware revision level of the NCV This is not the same as the assembly revision level which is shown on the NCV label NOTE The PCB hardware revision may differ from th...

Страница 95: ...the ECU Each LED color and flash rate indicates different information as detailed in the table below If multiple states are true for a given LED the first active state listed in the table will be the state displayed After addressing the displayed state if needed the next LED state will be indicated FIGURE 1 RCM Sprayer LEDs A B C Power ...

Страница 96: ...TCs are active White 1 System voltage is below 11 5 volts Purple 1 System voltage is above 16 volts Blue Solid One or more product switches have been set to On Purple Solid Signal is present on one or more RPM sensors Green Solid All product switches have been set to Off Red Solid One or more loop back subtests failed in this current test sequence Yellow Solid One or more loop back subtests failed...

Страница 97: ...TUS FIGURE 2 Nozzle Control Valve LED U S Metric Dimensions Height 2 9 in 7 32 cm Width 2 7 in 6 73 cm Depth 1 6 in 40 cm Weight approximately 8 0 oz approximately 0 225 kg Power Operating Voltage 10 5 to 36 VDC nominal Input Output Max Operating Pressure 105 PSI 724 kPa Environmental Operating Conditions 14 to 167 F 10 to 75 C Storage Conditions 40 to 185 F 40 to 85 C Relative Humidity 10 to 95 D...

Страница 98: ...AN address or no CAN communication received by NCV X X X Normal State Quick blue flash after calibration has been initiated then will start flashing red Error State Will flash slow blue if it has lost communication with upstream NCV 4 Hz Green NCV Commanded to Apply X Normal State Will flash when NCV is commanded to apply or when active width is non zero Blue NCV CAN Channel Errors X Error State W...

Страница 99: ... connection repairs turn off the engine and disconnect battery power to safely work on the equipment When wiring repairs are completed it may be necessary to cycle power or recalibrate the system to ensure communication is reestablished properly to the system NCV ALARMS When an NCV Offline alarm happens whether due to loss of power loss of communication or another error an alarm will display on sc...

Страница 100: ...ws to scroll through the list of trouble codes A description of the highlighted code is shown below each table 5 If desired press the Clear button to erase all the trouble codes listed in the Inactive table 6 Select the Info button to review available diagnostic information for the code FIGURE 4 Diagnostic Information Display OTHER RELATED ERRORS NCV UNEXPECTED RESET An NCV Unexpected Reset error ...

Страница 101: ...section or specific NCVs to inspect The drop down menu allows the operator to select the following information displays NCV Readings NCV Settings NOTE NCV Settings is only available if HD Individual Nozzle Control is unlocked NCV Errors NCV Heat Map Section Heat Map Heat Map The Heat Map selections will show you if there are any active errors for specific NCVs or sections Green NCV buttons represe...

Страница 102: ...nication errors Left right and tip to tip latency times will be displayed FIGURE 6 NCV Communication Test No CAN Error Detected If an error occurs note the No Communication After NCV number and the Communication Resumes At NCV number The issue is likely between and possibly includes these NCVs Inspect NCVs on the boom wiring connections or fuses related to the circuit between and including these N...

Страница 103: ...sed after swapping NCVs around to locate problems or after replacing NCVs This will ensure the NCVs are properly numbered in the system for turn compensation section shutoff and error detection Reboot Product Controller can be used instead of cycling key power to reboot and reinitialize communication to the RCM Sprayer ECU and NCV bus CABLE TROUBLESHOOTING TROUBLESHOOTING NCV CABLE CONNECTIONS Noz...

Страница 104: ...BLESHOOTING TERMINATOR CONNECTIONS NEAR THE RCM Terminator connection referenced from cable side TABLE 6 Terminator Connection Pins Pin Description Pin Description 1 Aux Device Output High Flow Cables Only 5 Aux Device Input High Flow Cables Only 2 CAN Lo Out 6 Chassis Power 12 VDC Nominal 3 CAN Hi Out 7 CAN Hi In 4 Chassis Ground 0 VDC 8 CAN Lo In Pin Description Pin Description 1 11 2 12 HC Circ...

Страница 105: ...OW METER CABLE To test the flow meter cable 1 Open the UT Menu and select the RCM Sprayer Menu button 2 From the home screen change the product Rate Control Mode to Manual NOTE Ensure the control valve output is zero 3 Access the Tools Menu and select the Rate Setup and set the Flow Meter Calibration value to 1 4 Change the Flow Meter Pulse Units to 1 not 10 pulses per unit Pin Function A Power B ...

Страница 106: ...e Verify that all air has been removed from the boom by priming the boom or recirculating See Automated Boom Prime on page 56 or Boom Recirculation on page 39 for more information Verify the pressure transducer is selected correctly Verify Flow Meter calibration value and target rate is within overall flow range Verify control valve is operating correctly Perform the PWM health test described in P...

Страница 107: ...ransducer calibration values Total volume does not register or registers flow inaccurately Check flow meter cable for damaged wires or corroded connections See the Cable Troubleshooting section on page 93 Check the internal components of the flow meter clean and adjust Flow Meter Maintenance section on page 119 for flow meter cleaning and adjustments Replace flow meter Verify that arrow on flow me...

Страница 108: ...d into wireless remote matches passcode shown on System Alert Intermittent connection to BLE wireless remote Verify wireless remote is within line of sight to RCM Sprayer ECU See Wireless Strength Diagram on page 131 for a visual representation Verify the batteries in the wireless remote are charged Cannot control with the wireless remote Verify the wireless remote is connected to RCM Sprayer ECU ...

Страница 109: ...have a minimum spray tip height of 27 68 6 cm 10 spacing have a minimum spray tip height of 18 45 7 cm b When using 110 spray tips 20 spacing have a minimum spray tip height of 21 53 3 cm 15 spacing have a minimum spray tip height of 16 40 6 cm 10 spacing have a minimum spray tip height of 10 25 4 cm 3 Maintain a system pressure sufficient to fully develop the intended tip spray pattern 4 To ensur...

Страница 110: ... CONTROL Operating the AIM Command FLEX II nozzle control system at or outside of the recommended operational ranges may result in under application or banding FOR EXAMPLE Under application or horizontal banding may be observed if the operator from the previous example were to toggle the application mode from Automatic to Manual and then increase the application speed from 15 mph 24 1 kph to 22 mp...

Страница 111: ...able to achieve full spray pattern NOTE Refer to Recommendations for AIM Command FLEX II Nozzle Control Operation section on page 99 and recall the recommended spray height for 80 spray tips Refer to Tip Selection and Application Speed Guide section on page 102 for boom and spray tip pressure recommendations Nozzle Spacing 20 inch 50 8 cm 110 Spray Tip Height Direction of Travel 21 inch 53 3 cm Al...

Страница 112: ...on To properly size spray tip and type determine the typical spray speed target pressure desired for droplet size and target rate for application NOTE The following tables are common examples Please refer to the latest spray tip information available from the tip manufacturer for specific applications compatibility with PWM control technology and droplet size information Tip Spacing 20 inch 50 8 c...

Страница 113: ... VF Fine F Medium M Coarse C Very Coarse VC Extremely Coarse XC Ultra Coarse UC Tip Size Boom Pressure PSI Wilger www wilger net TeeJet www teejet com Hypro www hypropumps com Orifice Size PSI ER SR MR DR XR XRC TT 2XTT TTJ60 HF GRD LD VP TR Gauge 110 110 110 110 110 110 110 110 110 110 110 120 03 20 M C M VC VC M M F M 30 M C VC XC F C C M M F F 40 F C VC XC F C C M M F F 50 F C C VC F M C M M F ...

Страница 114: ...onducting a turn Consider adjusting tip sizes or operating speeds if consistently operating at or near 100 of the average NCV duty cycle in PWM pulsing modes Use Bypass High Flow or High Flow VP modes for target application rates above 20 GPA 190 l ha or target flow rates over 1 4 GPM 5 3 l min per tip Tip sizes below 02 and above 15 are not recommended for use with NCVs As spray tip sizes decreas...

Страница 115: ...4 0 7 1 10 2 1 6 2 5 4 4 6 4 40 4 8 7 8 13 6 19 6 2 9 4 7 8 2 11 8 1 8 2 9 5 1 7 4 50 5 4 8 7 15 2 21 9 3 3 5 2 9 1 13 1 2 0 3 3 5 7 8 2 60 3 6 5 7 10 0 14 4 2 2 3 6 6 2 9 0 025 20 6 5 10 4 18 3 26 4 4 3 7 0 12 2 17 6 2 6 4 2 7 3 10 5 1 6 2 6 4 6 6 6 30 5 3 8 5 14 9 21 5 3 2 5 1 8 9 12 9 2 0 3 2 5 6 8 1 40 3 7 5 9 10 3 14 9 2 3 3 7 6 5 9 3 50 4 1 6 6 11 6 16 6 2 6 4 1 7 2 10 4 60 4 5 7 2 12 7 18 2...

Страница 116: ... 7 1 0 1 8 2 6 30 1 6 2 6 4 5 6 4 1 1 1 7 3 0 4 3 0 8 1 3 2 2 3 2 40 1 8 3 0 5 2 7 4 1 2 2 0 3 4 5 0 0 9 1 5 2 6 3 7 50 2 1 3 3 5 8 8 3 1 4 2 2 3 9 5 5 1 0 1 6 2 9 4 2 60 2 3 3 6 6 3 9 1 1 5 2 4 4 2 6 1 1 1 1 8 3 2 4 5 03 20 1 5 2 5 4 3 6 3 1 0 1 7 2 9 4 2 0 8 1 2 2 2 3 1 30 1 9 3 0 5 3 7 7 1 3 2 0 3 5 5 1 0 9 1 5 2 7 3 8 40 2 2 3 5 6 1 8 8 1 5 2 3 4 1 5 9 1 1 1 8 3 1 4 4 50 2 5 3 9 6 9 9 9 1 6 2 ...

Страница 117: ...2 6 2 3 3 8 6 6 9 4 40 5 4 8 7 15 2 21 8 3 6 5 8 10 1 14 5 2 7 4 3 7 6 10 9 50 4 0 6 5 11 3 16 2 3 0 4 9 8 5 12 2 60 4 4 7 1 12 4 17 8 3 3 5 3 9 3 13 3 10 20 4 6 7 3 12 8 18 4 3 1 4 9 8 6 12 3 2 3 3 7 6 4 9 2 30 5 6 9 0 15 7 22 5 3 7 6 0 10 5 15 0 2 8 4 5 7 9 11 3 40 4 3 6 9 12 1 17 3 3 2 5 2 9 1 13 0 50 4 8 7 7 13 5 19 4 3 6 5 8 10 2 14 5 60 5 3 8 5 14 8 21 2 4 0 6 4 11 1 15 9 125 20 5 4 8 6 15 1...

Страница 118: ...APPENDIX A 108 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 119: ...ich spray nozzles to use with the sprayer Nominal Application Pressure_________ PSI kpa Target Application Rate_________ GPA L ha Target Speed_________ MPH kph Nozzle Spacing_________ inches cm From this information calculate the volume per minute per nozzle as follows NVPM Nozzle Volume per Minute Gal Min L Min Rate Target Application Rate Speed Target Speed of Application and NS Nozzle Spacing F...

Страница 120: ...e reading accuracy NOTE For greatest precision set the meter cal to 100 378 liters and pump 100 gallons 378 liters of water 10 To verify the flow meter calibration fill the applicator tank with a predetermined amount of measured liquid e g 250 gallons 946 4 L Do not rely on the graduation numbers molded into the applicator tank Empty the applicator tank under normal operating conditions If the num...

Страница 121: ...00 GPM 11 4 378 5 L min 15 200 GPM 56 8 757 1 L min Pressure Drop 3 psi 15 GPM 20 7 kPa 56 8 L min 5 psi 60 GPM 34 5 kPa 227 1 L min 3 psi 100 GPM 20 7 kPa 378 5 L min 4 psi 200 GPM 27 6 kPa 757 1 L min Max Flow Range1 1 May reduce flow meter service life 0 5 40 GPM 1 9 151 4 L min 1 5 150 GPM 5 7 567 8 L min 3 250 GPM 11 4 946 4 L min 15 320 GPM 56 8 1211 3 L min Pressure Drop 15 psi 40 GPM 103 4...

Страница 122: ...APPENDIX B 112 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 123: ... target pressure of 40 60 psi 275 8 413 7 kPa for applicable NCV control modes and an application rate of 10 20 GPA 93 5 187 1 L ha 5 Set the test speed to 6 mph 9 7 km h 6 Enable the sprayer product pump 7 Turn on all section switches and the master spray switch 8 Continue to spray water out of the booms until all chemical is flushed from the system or at least 30 seconds 9 Turn off the Master Sp...

Страница 124: ...fy that the AIM Command FLEX II CANbus terminators located on the boom cables on each boom tip are present and securely tied to the boom cables 5 Inspect system cables sensor cables connections fuses and relays for trapped moisture corrosion stretching or other signs of potential damage Repair or replace as needed Systems that have significant debris or product buildup and those that are cleaned w...

Страница 125: ... O Ring N A 4 Stainless Valve Body 107 1005 002 5 Outlet Seal Qty 38 219 2005 002M 6 O Ring Qty 38 219 2005 116M 2 3 5 6 Replacement Seal Kit x100 117 2005 066 1 2 3 5 6 Single NCV Seal Replacement Kit x1 117 2005 062 Description Qty Part Number NCV Wilger Hawkeye 1 063 2005 007 Kit Wilger Hawkeye Valve Seal 3 117 2005 072 Cable 8 Pin Ampseal 2 115 2005 070 O Ring Black Size 116 Single Viton 1 219...

Страница 126: ...control valve maintenance procedures should be performed on the nozzle control system or on individual NCVs if leaks are observed at a specific spray tip FIGURE 2 Nozzle Control Valve Maintenance Detail 1 Loosen the fly nut item 1 and remove the AIM Command FLEX II nozzle control valve from the nozzle body 2 Inspect the large o ring item 6 on the face of the valve body item 4 Replace if necessary ...

Страница 127: ...tem 2 Replace the plunger assembly if the rubber seal is worn or damaged Refer to Figure 4 on page 117 for reference to plunger seal condition 7 Inspect fly nut item 1 Replace if worn or damaged FIGURE 4 Plunger Inspection Detail NOTE Extreme duty poppet kits are available P N 117 1005 218 Wilger Seal color may vary 1 2 3 4 5 6 Nozzle Control Valve New Plunger Assembly Worn Plunger Assembly ...

Страница 128: ... onto the nozzle control valve and finger tighten 5 Using a valve body removal tool P N 321 0000 490 turn valve body 1 4 to 1 3 turn to secure to the valve body 6 Verify small o ring item 5 is seated into groove on valve body tip 7 Place large o ring item 6 onto valve body face 8 Thread fly nut onto nozzle body on the spray boom 9 Hand tighten the fly nut to the nozzle body or use the fly nut wren...

Страница 129: ...NOTE Remove system pressure and chemical from the hoses and all other system lines prior to disassembling the flow meter fittings or hoses 1 Remove flow meter from the equipment and flush with clean water to remove any chemicals 2 Remove flange bolts or clamp from the flow meter 3 Remove the turbine hub and turbine from inside flow meter 4 Clean turbine and turbine hub of metal filings or any othe...

Страница 130: ...on number stamped on the tag of the flow meter 13 Repeat this procedure several times to confirm accuracy Always zero out the total volume display before retesting NOTE For increased precision set meter cal to 100 378 and pump 100 gallons 378 L of water 14 To verify the flow meter calibration the fill applicator tank with a predetermined amount of measured liquid i e 250 gallons 946 4 L NOTE Do no...

Страница 131: ...ves NCV perform the following steps to all 8 pin NCV connectors and 19 pin circular connectors between the boom cables and RCM Sprayer ECU cable connections to ensure high quality connections 1 Verify the NCV connectors and the accompanying boom cable connectors are free of moisture contamination or oxidation Oxidation will appear as a dry white coating on the contacts If any connectors show signs...

Страница 132: ...eoxidizing agent from the connection Not removing deoxidizing agent can damage the connector seal 6 Dry out the connection with dry compressed air Dust Off Electronics Duster P N 222 4001 007 is recommended however if unavailable alternate compressed air sources can be used If using compressed air from a large volume air compressor be sure the lines are free of moisture FIGURE 3 Compressed Air Use...

Страница 133: ...s coated the NCV contacts and recessed portions of the connector NOTE To determine whether corrosion inhibitor has been applied inspect for a thick liquid in the bottom of the connector as shown in the image below CorrosionX may also be purchased from the manufacturer website https www corrosionx com products corrosionx heavy duty FIGURE 4 Applying Corrosion Inhibitor NCV Connector Corrosion Inhib...

Страница 134: ...APPENDIX D 124 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 135: ...tions in the vehicle specific installation manual Perform these steps with the key on without the engine running 1 Verify that 80 mesh or finer screens are installed upstream of the AIM Command FLEX II NCVs nozzle control valves 2 Flush the boom plumbing and tank before running liquid through the AIM Command FLEX II NCVs 3 Ensure the AIM Command FLEX II NCVs are recognized by the RCM Sprayer ECU I...

Страница 136: ...ssary widgets are available to the operator to allow proper machine operation Make a copy for the complete widget setup for the operator to modify 11 In job view mode enter a test speed Verify that the section control is off The boom section display on the Home page should respond with the corresponding section icons in the UT window No triangle means the boom is off An empty triangle indicates th...

Страница 137: ...and toggle the section and master switches to the on positions Refer to Chapter 6 Operation for additional assistance with operation of the nozzle control system 4 While driving at a speed between 5 and 10 mph 8 and 16 kph and maintaining a safe working distance observe the inner most and outer most spray tips while the implement is turning sharply NOTE The NCV PWM percent value may also be used t...

Страница 138: ...ing and storing procedure for information on preparing equipment for storage Do not rely on blow out systems to remove all the water and or chemicals from the system If water or other fluids are trapped in the system components could freeze and cause severe damage System components are compatible with most types of automotive RV and marine antifreeze solutions ...

Страница 139: ...Section Control Remote 2 0 P N 063 0174 002 To enable communication with the RCM S ECU 1 Open the UT Menu and select the RCM Sprayer Menu button 2 Select the Tools Menu softkey along the right side of the display 3 Select the System Settings tab along the top of the display 4 Use the Wireless Control Mode drop down and select the Section or NCV option FIGURE 1 Enable Wireless RCM Sprayer Menu Tool...

Страница 140: ...y be required the first time that the section control remote is paired with the RCM Sprayer ECU 3 Once the remote is connected to the RCM Sprayer the operator may Toggle the product pump on and off Toggle boom sections and NCVs on and off as needed using the ON and OFF buttons Left Right Indexing Arrows Sections and NCVs will turn on as the boom is mapped for conventional or bypass section control...

Страница 141: ... Wireless Section Control Remote Operation 131 WIRELESS STRENGTH DIAGRAM FIGURE 3 Wireless Strength Diagram Signal Strength Weakest Strongest ECU 10m 10m 10m 10m 3m 20m 30m 20m 30m 3m ...

Страница 142: ...APPENDIX F 132 RCM Sprayer and AIM Command FLEX II Calibration and Operation Manual ...

Страница 143: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Страница 144: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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