Prince Castle DCFT-MCD Series Скачать руководство пользователя

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Club Belt Replacement

Bi-Annually

PR34 A01

527-504revM_EN

Prince Castle DCFT

-MCD V

ertical T

oaster

Bi-Annually PR34

A01

Why

To maintain effectiveness of the Prince Castle MCD DCFT conveyor belt

Time required

5 minutes to prepare

5 minutes to complete

Time of day

After close

For 24-hour restaurants: during low-volume times

Hazard icons

Chemicals

Electricity

Hot Surfaces

Equipment Alert

Tools and supplies

Heat Resistant

Gloves

Procedure

Turn the toaster OFF and
Unplug Toaster.

After waiting 15 minutes for unit

to cool, put on the heat resistant
gloves.

Hot Surfaces

NOTE: Failure to wear

heat-resistant gloves while

performing this cleaning
procedure can result in burns.

Loosen thumbscrew
on left-hand side
cover and pull cover
down to remove.

Pivot latch arm and secure in metal clip.

Remove belt tension by pivoting tension arms up.

Remove old belts.

Install new belts.

Содержание DCFT-MCD Series

Страница 1: ...any non genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle Service Agent All labor shall be performed during regular work hours Overtime prem...

Страница 2: ...12 Remove Replace Heel Compression Adjust Assy 14 Remove Replace Crown Compression Adjust Assy 18 Remove Replace Membrane Switch and Display Assy 22 Remove Replace Motor and Drive Train Assembly 23 R...

Страница 3: ...All electrical connections are correct and secure All safety grounds are correctly and securely connected All components are properly re assembled Disconnect Power Failure to disconnect power from the...

Страница 4: ...ompression Knob Puller Tools Required for Servicing Unit 2 Vice Grips C Clip Pliers E Ring Tool A 170 Stubby Phillips Screw Driver Medium Phillips Flathead Screwdriver Precision Slotted Screwdriver Se...

Страница 5: ...527 504revM_EN 5 Printed in USA 12 20 2020 Vertical Toaster DCFT MCD Series Display Menu Options...

Страница 6: ...T scroll button to advance to the next menu item 1 Choose Fahrenheit or Celsius From the PROGRAMMING VERSION screen press the RIGHT scroll button three times From the SELECT F C screen that appears pr...

Страница 7: ...e or use the RIGHT and LEFT scroll buttons to adjust then press OK to save Accept the new main platen setting by pressing the OK button The SET CLUB REAR screen will appear NOTE To cancel without acce...

Страница 8: ...rease the toast time Press OK button when you reach desired time 5 Select MFY store From the PROGRAMMING VERSION screen press the LEFT scroll button once From the MFY STORE screen press the OK button...

Страница 9: ...T F C SELECT PLATEN TEMPERATURE or SELECT LANGUAGE screen or leave the controls inactive for 10 seconds 7 Toaster Settings Description Factory Presets New Setting Main Platen Buns 257 C 495 F Front Cl...

Страница 10: ...ed any time the unit is being serviced WARNING Unplug Unit 1 Failure to disconnect power from the unit before servicing could result in severe bodily injury or death The ON OFF Switch does not disconn...

Страница 11: ...hole on left side of housing 5 On right side of housing insert pivot hinge into mounting hole 6 Position right side of door under hinge and secure with two screws 7 Raise door and engage handle to sec...

Страница 12: ...ely every 6 months Belts should be replaced if worn or torn Turn toaster OFF and unplug toaster 1 Put on a pair of high temperature gloves 2 Remove top cover Loosen thumbscrew on left side panel Pivot...

Страница 13: ...r DCFT MCD Series Remove Replace Club Belts continued Be sure that bead on belt rides in groove in belt rollers 8 Pivot tension arms down and pivot and engage latch arm 9 Swing door closed and secure...

Страница 14: ...rom shaft Set ring aside Gear Belt Gear Retaining Ring 5 Remove belt from pulley and let hang in place 6 Slide gear off shaft and set aside 7 Remove second retaining ring from drive shaft Set ring asi...

Страница 15: ...ight side of conveyor belt secure vice grip to bracket and top nut to hold assembly in position 13 Bracket Nut Slide assembly drive shaft out of bearing 14 Pry assembly on left and right sides to rele...

Страница 16: ...and right sides of conveyor into frame 18 On both left and right side of conveyor belt secure vice grip to bracket and top nut to hold assembly in position 19 Bracket Nut Install Sprocket shaft and fe...

Страница 17: ...all club transfer belt over sprocket shaft gear 24 Install 6 screws with stubby Phillips screw driver 25 Screws 3 on each side Reference Drivetrain Install Page 24 26 Install front door 27 Install rig...

Страница 18: ...ut Cover Screw Loosen thumbscrew on left side panel Set panel aside 4 Partially remove club assembly Refer to Page 26 step 15 17 5 6 Remove retaining ring from shaft Set ring aside Retaining Ring Remo...

Страница 19: ...ft 3 on right that secure crown compression assembly to frame Set screws aside 15 Screws 3 on each side Drive Shaft On both left and right side of conveyor belt secure vice grip to bracket and top nut...

Страница 20: ...On both left and right side of conveyor belt secure vice grip to bracket and top nut to hold assembly in position 22 Bracket Nut Install Sprocket shaft and feed through intermediate support bearing 25...

Страница 21: ...EAT 28 ZIP TIES Connect wires into back heater switch 29 Use zip ties and secure to electrical tray 30 Use Phillips screw driver to install 5 screws to 31 electronics tray Reference D T Install Page 2...

Страница 22: ...t secure right side panel to frame Set screws aside 3 Lift right side panel off frame 4 Disconnect electrical connectors 2 from clips on back side of membrane switch 5 Straighten mounting tabs 4 that...

Страница 23: ...e 2 Using the compression knob removal tool Remove compression knobs from right side panel 3 Remove right side panel from unit 4 Disconnect electrical connectors 2 from right side panel Set panel asid...

Страница 24: ...train to holes in the sheet metal 11 Align shaft pins with slotted gear on both sides 12 Install 2 3 8 drive train mounting nuts 13 Remove vice grips on both sides Close front and back doors 14 Insta...

Страница 25: ...NING Open front door 2 Remove left side panel by loosening the thumb screw 3 Open the club latch 4 Lift tensioner arm 5 Slide off club belt 6 Repeat steps 5 and 6 for other belt 7 Use the 11 32 nut dr...

Страница 26: ...2 T Handle to remove 2 club platen bolts 16 Use stubby Phillips screw driver to disconnect all wires to terminal block 17 Remove Replace Club Assy cont Disconnect 2 probe connectors 18 Unhook and remo...

Страница 27: ...Red White Male 26 Use high temp zip tie to secure high limit switch and club harness Zip tie that was removed 27 Remove Replace Club Assy cont Tuck excess wire slack so it does not get pinched when in...

Страница 28: ...install 2 club platen bolts 37 Use 11 32 nut driver to install front cover top nut 38 Use flathead screw driver to install front cover bottom screw 39 Lift club tensioner arms 40 Remove Replace Club A...

Страница 29: ...nit WARNING Open front door 2 Remove left side panel by loosening the thumb screw 3 Open the club latch 4 Lift tensioner arm 5 Slide off club belt 6 Repeat steps 5 and 6 for other belt 7 Use the 11 32...

Страница 30: ...T MCD Series Use 11 32 nut driver to remove 4 main club assembly nuts Both front and back 15 Remove Replace Club Gear Transfer Belt cont Use 5 32 T Handle to remove 2 club platen bolts 16 Pull club as...

Страница 31: ...ly 23 Use 11 32 nut driver to attach 4 main club assembly nuts 24 Hook cover sheet over terminal block 25 Use 11 32 nut driver to install back terminal cover top nut 26 Use flathead screw driver to in...

Страница 32: ...Pull out electronics tray 3 Remove all 9 connections on the PCB 4 Use needle nose pliers to remove PCB from 4 outside plastic stands 5 Push new board evenly on to 4 outside plastic stands 6 Reconnect...

Страница 33: ...incoming power to the unit WARNING Refer to Crown Removal steps Page 18 2 Remove top cover by removing 4 screws There are 2 screws on each side of the unit 3 Cut 4 zip ties 4 Remove 2 main platen bolt...

Страница 34: ...Printed in USA 12 20 2020 34 527 504revM_EN Vertical Toaster DCFT MCD Series Remove 2 screws to revel the probe 9 Remove Replace High Limit Switch cont Pull the high limit switch out of unit 10...

Страница 35: ...secure the probe to the platen 14 Install main platen bolts and spacers onto unit DO NOT TIGHTEN THE BOLTS 15 Install Intermediate support from platen This will include 2 screws 4 spacers and 1 heat...

Страница 36: ...2 20 2020 36 527 504revM_EN Vertical Toaster DCFT MCD Series Install 4 high temperature zip ties to top of unit 22 Reinstall top cover and side panels to unit 23 Plug in unit 24 Remove Replace High Li...

Страница 37: ...esult in severe bodily injury or death The ON OFF Switch does not disconnect incoming power to the unit WARNING Remove front door 2 Reference Drive Train Removal Page 23 3 Turn belt to find master lin...

Страница 38: ...aster DCFT MCD Series Feed in new belt from top with links in direction shown 10 Use 1 zip tie to help line up belt sections 11 Slide master link through both ends until they meet 12 Install front doo...

Страница 39: ...ng power to the unit WARNING Remove right side panel 2 Use 5 16 nut driver to remove 2 nuts holding probe bracket 3 Cut zip tie 4 Unplug probe connector from yellow harness wire 5 Remove probe 6 Apply...

Страница 40: ...ub Probe Use 5 16 nut driver to remove screw from platen Remove bracket 3 Remove front club platen probe 4 Cut zip ties and remove sleeving from probe 5 Feed new probe through sleeving Secure with zip...

Страница 41: ...in severe bodily injury or death The ON OFF Switch does not disconnect incoming power to the unit WARNING Refer to club removal Page 25 2 Remove 2 flathead screws which will detach the harness 3 Using...

Страница 42: ...probe Use zip tie to secure 9 Replace the probe Apply AOS Silicon to probe 10 Using a 5 16 nut driver secure the probe onto the platen 11 Replace 2 rear screws 12 Replace rear club half This includes...

Страница 43: ...itch tripped Reset high level switch Inoperable temperature probe Replace temperature probe Inoperable platen Replace platen Unit heats up but the conveyor does not run Loose motor switch connection T...

Страница 44: ...Printed in USA 12 20 2020 44 527 504revM_EN Vertical Toaster DCFT MCD Series Exploded View and Parts List...

Страница 45: ...527 504revM_EN 45 Printed in USA 12 20 2020 Vertical Toaster DCFT MCD Series Exploded View and Parts List...

Страница 46: ...Printed in USA 12 20 2020 46 527 504revM_EN Vertical Toaster DCFT MCD Series Exploded View and Parts List...

Страница 47: ...527 504revM_EN 47 Printed in USA 12 20 2020 Vertical Toaster DCFT MCD Series Exploded View and Parts List...

Страница 48: ...IDLER SPROCKET ASSY 527 776S MCD KIT DRIVE TRAIN SUP PLATE ASSY 76 1132S MCD KIT LOCK NUT M5 X0 8 W NYLON 4PK 86 576S MCD KIT IDLER SPRING 527 363S MCD KIT TENSIONER ARM ASSY 76 928S MCD KIT SCR 8 32...

Страница 49: ...LECTRICAL PANEL 527 719S MCD DCFT BACK HEATER SERVICE KIT 527 814S MCD KIT BELT 3 mm HTD HIGH TEMP 77 092 02S MCD BARRIER STRIP SERVICE KIT 78 252S DCFT BACK HEATER SWITCH 86 575S SPRING PIN SLOTTED 8...

Страница 50: ...Printed in USA 12 20 2020 50 527 504revM_EN Vertical Toaster DCFT MCD Series Wiring Diagram...

Страница 51: ...Series Test Points Operating Ranges for DCFT Component Operating Range 1 Club Platen 38 42 2 Main Platen 15 20 3 Main Probe 1084 room temperature 4 Club Probe 1084 room temperature 5 Heater Relays 24...

Страница 52: ...n USA 12 20 2020 52 527 504revM_EN Vertical Toaster DCFT MCD Series Test Points 1 Club Paten White 2 Main Platen Yellow 2 Main Platen Element Return 1 Club Platen Return 5 Heater Relays 3 4 Main and T...

Страница 53: ...Bucket soiled towels Heat Resistant Gloves McDonald s DR Concentrated Disinfectant Cleaner Solidsense APSC Approved Degreaser Solution KAY Specialty Cleaner Polish Three Compartment Sink Procedure 1...

Страница 54: ...f the platen Install the Release sheet clip NOTE If 12 7 mm 1 2 of the release sheet does not extend below the bottom of the platen then the sheet is not properly positioned NOTE Make sure release she...

Страница 55: ...r 5 Clean landing zone and reinstall wire bun chute Spray a clean sanitizer soaked towel with Solidsense APSC or McDonald s DR Concentrate Disinfectant Cleaner Use the towel to clean the Pick Up Zone...

Страница 56: ...eaking occurs spray a paper towel with KAY Specialty Cleaner Polish and wipe down to polish the exterior of the equipment Chemicals Sanitizer solution Solidsense APSC or McDonald s DR Concentrated Dis...

Страница 57: ...ster After waiting 15 minutes for unit to cool put on the heat resistant gloves Hot Surfaces NOTE Failure to wear heat resistant gloves while performing this cleaning procedure can result in burns 2 R...

Страница 58: ...aner Solidsense APSC KAY QSR Hi Temp Grill Cleaner McDonald s GR Grill Cleaner Kay QSR Approved SanitizerSolution Approved Degreaser Solution If Using KAY QSR Hi Temp Grill Cleaner OR Diversey McD Hig...

Страница 59: ...an the front main conveyor and front club belts Rinse the belts with another clean sanitizer soaked towel 5 continued Close door power unit ON count 13 seconds to reveal unclean side of belts power un...

Страница 60: ...T MCD Vertical Toaster Monthly PR34 M01 Reinstall Release Sheet NOTE Make sure release sheet is completely dry before installing NOTE When installing release sheet you may flip inside out and use the...

Страница 61: ...necessary Equipment Alert NOTE DO NOT fold or crease release sheet or take to the 3 compartment sink to be cleaned Apply Solution Put on Heat Resistant Gloves Open the conveyor drawer Ensure toaster...

Страница 62: ...belt until soils are removed Open close conveyor door for 5 second intervals until entire belt has been cleaned Rinse entire belt with a separate clean sanitizer soaked grill cloth thoroughly until al...

Страница 63: ...mes Hazard icons Chemicals Electricity Hot Surfaces Equipment Alert Tools and supplies Heat Resistant Gloves Procedure Turn the toaster OFF and Unplug Toaster After waiting 15 minutes for unit to cool...

Страница 64: ...R34 M01 Be sure that bead on belt rides in groove in belt rollers Pivot tension arms down and pivot and engage latch arm Engage hooks on rear of side cover into slots in toaster frame and slide side c...

Страница 65: ...Toggle screen 1 5 sec Front Club Probe open Call for service N A Front Club Platen 22 Heater temperature drifted too low for too long 25 F below setpoint for 5 minutes Shut off power to the toaster wa...

Страница 66: ...527 768S 5 Hour Remove Replace Right Side Main Probe 527 468S 5 Hour Remove Replace Heel Compression Adjust Assembly 527 681S 1 Hour Remove Replace Motor and Drive Train Assembly 527 449S 1 Hour Remov...

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