PD2-6210
Helios Large Display Analog Input Batch Controller Instruction Manual
3
Table of Contents
Table of Contents .................................................... 3
Table of Figures ...................................................... 4
Introduction.............................................................. 4
Ordering Information ............................................... 5
Specifications .......................................................... 5
General ....................................................................... 5
Process Input .............................................................. 6
Batch Controller Rate/Totalizer Display ...................... 6
Relays ......................................................................... 7
Isolated 4-20 mA Transmitter Output .......................... 7
RS485 Serial Communications Terminal .................... 8
RTU Serial Communications........................ 8
Digital Input & Output Terminal ................................... 8
Compliance Information .......................................... 9
Safety .......................................................................... 9
Safety Information .................................................10
Installation .............................................................10
Unpacking ................................................................. 10
Wall Mounting Instructions ........................................ 11
Pipe Mounting Instructions ........................................ 12
Transmitter Supply Voltage Selection (P+, P-) .......... 13
Connections .............................................................. 13
Connectors Labeling ............................................. 14
Power Connections ............................................... 14
Signal Connections ............................................... 15
Modbus RTU Serial Communications ................... 16
Relay Connections ................................................ 16
Switching Inductive Loads ..................................... 17
RS485 Output Connections................................... 18
Digital I/O Connections ......................................... 20
F4 Digital Input Connections ................................. 20
4-20 mA Output Connections ................................ 21
Analog Output Transmitter Power Supply ............. 21
Interlock Relay Feature ......................................... 21
Basic Operation and Programming .......................22
Overview ................................................................... 22
Programming Buttons and Status LED Indicators ..... 23
Pro Software .......................................... 24
MeterView Pro Installation..................................... 24
Controller Operation .................................................. 25
Default Batch Control Operation ........................... 25
Batch Control Operation Example ......................... 26
Display Functions & Messages ................................. 28
Main Menu ................................................................ 31
Setting Numeric Values ............................................. 31
Setting up the Batch Controller (
) ............................ 32
Setting the Totalizer and Batching Features (
.............................................................................. 32
Setting the Input Units or Custom Tags (
Programming the Batch Controller (
Setting the Display Parameter & Intensity (
.............................................................................. 38
) ......................... 39
) .................................. 40
Setting the Relay Action ........................................ 40
Setting Batch Control Relays ................................. 40
Programming Set and Reset Points ...................... 41
Setting Fail-Safe Operation ................................... 41
Programming Time Delay ...................................... 41
Relay Action for Loss of 4-20 mA Input (Loop Break)
.............................................................................. 41
Relay and Alarm Operation Diagrams ....................... 42
High Alarm Operation (Set > Reset) ...................... 42
Low Alarm Operation (Set < Reset) ....................... 42
High Alarm with Fail-Safe Operation (Set > Reset)42
Low Alarm with Fail-Safe Operation (Set < Reset) 42
Relay Sampling Operation ..................................... 42
Total Relay Sampling Operation ............................ 43
Signal Loss or Loop Break Relay Operation .......... 43
Time Delay Operation ............................................ 43
Relay Operation Details ............................................. 44
Overview ............................................................... 44
Relays Initialization ................................................ 44
Fail-Safe Operation ............................................... 44
Front Panel LEDs .................................................. 44
) ......................................... 45
Pump Alternation Control Applications (
Setting up the Interlock Relay (Force On) Feature 45
Sample Relay Operation ....................................... 46
Scaling the 4-20 mA Analog Output (
) .................................................. 46
) .............................................. 46
) ................................ 47
Protecting or Locking the Meter ............................. 47
Total Reset Password & Non-Resettable Total ..... 47
Making Changes to a Password Protected Meter.. 48
Disabling Password Protection .............................. 48
Advanced Operation and Programming ............... 49
Function Keys Operation ........................................... 49
Digital Input Operation ........................................... 49
Advanced Setup and Calibration ............................... 49
Multi-Point Calibration & Scaling ........................... 49
Maximum/Minimum Readings ................................... 49
Advanced Features Menu ......................................... 50
Advanced Features Menu & Display Messages .... 50
) ............................................. 52
) ................................ 52
) ..................................... 52
Modbus RTU Serial Communications (
) ........................................... 53
) ..................................... 54
Total and Grand Total Count Direction (
Programmable Function Keys User Menu (
) ......................... 56
Troubleshooting .................................................... 57
) ........................................... 57
Determining Software Version ............................... 57
Reset Controller to Factory Defaults .......................... 57
Factory Defaults & User Settings........................... 58
Troubleshooting Tips ................................................. 60
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