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Preventive Maintenance

Checklist for Model 60B Jointer

[ ]

Work area around machine marked off clearly.

[ ]

Non-skid floor strips in area where operator normally stands.

[ ] Kickback path not aimed at other work areas, aisles or doorways.

[ ]

Various types of push pads and blocks readily available to operator.

[ ] Inspect entire machine for loose bolts, nuts, screws. Tighten and replace as necessary.

[ ]

Cutter guard in place and working properly.

[ ]

Clean table area, removing sawdust and chips with a soft bristle brush. Remove gum and pitch

with oven cleaner.

[ ]

Lubricate appropriate places with a good grade non-hardening grease.

[ ]

Clean table and fence surface. If rusted, use paste mixture of household ammonia, a good

commercial detergent and 000 steel wool. Wash surface down with hot, soapy water, rinse and dry

thoroughly. Coat surface with talcum powder, rubbing briskly into surface with a clean blackboard

eraser.

[ ]

Check knife condition; should be sharp and free of nicks or grooves. Knives set at proper height

using supplied gauge, and locked securely in cutterhead.

[ ]

Gibs are adjusted for light drag on both outfeed and infeed table movements.

[ ]

Outfeed table in line with top of arc of cutterhead. All blades arc within .002".

[ ]

Check belt condition. Replace as needed. Dress with paraffin. Check belt tension.

[ ]

Check motor for loose wiring and sawdust congestion, pulleys tight and in line.

[ ]

Check bearings. Replace any bad or suspect bearings immediately.

[ ]

Fence square with table, clamped tightly to fence support.

Содержание 60B

Страница 1: ...8 JOINTER Model 60B Instruction Manual Parts List M 0460282 800 274 6848 www powermatic com ...

Страница 2: ... negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARR...

Страница 3: ... Movement 17 Fence Stops 18 Basic Jointer Operation 19 Jointing Short or Thin Work 19 Direction of Grain 19 Hand Placement 20 Surfacing 20 Jointing Warped Surfaces 20 Edge Jointing 21 Beveling 21 Skewing Shear Cutting 21 Taper Cuts 22 Rabbeting 22 Maintenance 23 Sharpening the Knives 23 Cutterhead Repairs 24 Table Removal 25 Trouble Shooting 26 27 Optional Accessories 27 Parts List Exploded Views ...

Страница 4: ...he elbows Remove all loose clothing and confine long hair Protective type footwear should be used Where the noise exceeds the level of exposure allowed in Section 1910 95 of the OSHA Regulations use hearing protective devices Do not wear gloves Guards Be sure machine guards are in place and in good working order Use them at all times on operations where they can be used If a guard must be removed ...

Страница 5: ...ty It is good practice to move the hands in an alternate motion from back to front as the work continues through the cut Never pass the hands directly over the cutter knife As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife Fig 2 NOTE At all times hold the stock firmly Misuse Do not use this jointer for o...

Страница 6: ...precautions are not heeded it may result in minor or moderate injury and or possible machine damage WARNING This means that if precautions are not heeded it could result in serious injury or possibly even death SAFETY Familiarize yourself with the location and content of these decals on your machine Fig 3 ...

Страница 7: ... 3 4 x 38 1 4 Height floor to outfeed table 32 Overall height without stand 14 1 4 Overall height with stand 38 Footprint 24 x 17 1 2 Motor 2 HP 1Ph 230V or 3HP 3Ph 230 460V Net Weight Jointer Base 280 lbs Net Weight 2HP Stand 113 lbs Net Weight 3HP Stand 116 lbs NOTE The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH...

Страница 8: ...8 FEATURES of the 60B Jointer ...

Страница 9: ... Fig 5 NOTE Exposed metal surfaces such as the table and fence have been given a protective coating at the factory This should be removed with a soft cloth and solvent such as mineral spirits once the machine has been assembled Do not use an abrasive pad INSTALLATION ASSEMBLY NOTE If any procedure described below needs further clarification consult the assembly drawings at the back of this manual ...

Страница 10: ...ighten set screws MOUNTING DRIVE BELT 1 Place the belt into the groove of the cutterhead pulley 2 Reach through the opening on the side of the stand with a 12mm wrench and loosen the nuts on the motor mount screws Fig 7 3 Lift up on the motor to provide slack and place the lower end of the drive belt into the motor pulley groove 4 Let the motor slide down and push down on it until the belt is prop...

Страница 11: ...ect WARNING Electrical connections must be made by a qualified electrician The machine must be properly grounded to help avoid electrical shock and possible death Consult electrical schematics pages 38 40 Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersize cord will ...

Страница 12: ...move the two hex nuts and washer B Fig 12A which hold the fence to the fence support Lift up the fence assembly and set it out of the way of the cutter guard 3 Rotate the cutter guard A Fig 12b to the right and set it into its hole as shown Firmly tighten the handle B Fig 12b The farther to the right you set the guard the stronger tension it will have 4 Rotate the guard counterclockwise C Fig 12b ...

Страница 13: ...it is flush with the end of the shop scale Set the knife locking gib 1 32 inch in from the end of the knife See Fig 14 The height of the knife in the slot must now be set properly to minimize the hazard of kickback Proceed as follows 5 Rotate the cutterhead using the pulley until the tip of the knife is at the top of the cutterhead arc Place the knife setting gauge Fig 15 over the cutterhead so th...

Страница 14: ...lacing a steel straight edge or carefully jointed wood across both tables Non parallelism caused by loose gibs may be corrected by the following procedure 1 Loosen hex nuts on the gib screws A Fig 16 with a 12mm wrench then loosen the gib screws with a 4mm hex wrench and the table lock handle B Fig 16 2 Remove lower gib screw A Fig 16 and check screw hole to make sure that punch mark in the gib is...

Страница 15: ...o the cutterhead Setting the infeed table is achieved with both a rapid adjust and a fine adjust Rapid Adjust 1 Loosen the lock screw A Fig 17 and the locking handle B Fig 17 2 Raise or lower the height adjustment handle C Fig 17 until the scale D Fig 17 reads approximately the correct depth of cut Fine Adjust 3 Turn the locking handle B Fig 17 until it is snug then fine tune the adjustment with t...

Страница 16: ...of the knife is contacting the straight edge Lock the outfeed table at that setting After the outfeed table has been set at the correct height it should not be changed except for special operations or after replacing knives Examples of incorrect settings If the outfeed table is too high the finished surface of the workpiece will be curved Fig 18 If the outfeed table is too low the work will be gou...

Страница 17: ... up on fence when tilting or sliding to prevent scratching the table NOTE The handle A Fig 22 may be adjusted to a more convenient position by loosening the nuts on its opposite end turning the handle to the proper position and retightening the nuts To tilt the fence forward 1 Loosen locking handle B Fig 22 2 Place an angle measuring device on the table and against the fence Tilt the fence to desi...

Страница 18: ...handle B Fig 23 45 degree forward stop 1 The 45 degree forward stop is controlled by the screw E Fig 23 2 Loosen the locking handle B Fig 23 and the hex nut on the screw E Fig 23 3 Set the 45 degree protractor on the table and against the fence and tilt the fence until it is flush against the 45 degree angle 5 Rotate the screw E Fig 23 until it contacts the casting below it 4 Tighten hex nut E Fig...

Страница 19: ...ing a jointer such as surfacing edging beveling skewing rabbeting and taper cuts WARNING Always use guard except for rabbeting and keep hands away from cutterhead JOINTING SHORT OR THIN WORK When jointing short or thin pieces use a push pad or push block to eliminate all danger to the hands Two push pads are included with your jointer You can also make your own push block from scrap material Three...

Страница 20: ...nt of a kickback and as the trailing end of the board passes over the cutterhead Adjust the infeed table for depth of cut Cuts of approximately 1 16 at a time are recommended as this allows better control over the material being surfaced More passes can then be made to reach the desired depth Never surface pieces shorter than 12 or thinner than 3 8 without the use of a special work holding fixture...

Страница 21: ...d the operator making a cradled cut Set fence to desired angle For stock wider than 3 hold with the fingers close together near the top of the stock lapping over the board and extending over the fence When beveling material less than 3 wide use beveled push blocks SKEWING Shear Cutting When edging or facing burl or birds eye maple it is not unusual to deface or mar the surface being finished This ...

Страница 22: ...d the beginner is advised to make trial cuts on waste material Taper cuts over part of the length and a number of other special operations can easily be done as the operator gains experience RABBETING WARNING A rabbet cut requires removal of the cutter guard Use extreme caution and keep hands clear of cutterhead Always replace guard immediately after rabbeting operation is completed A rabbet is a ...

Страница 23: ...x pickup does The fence assembly should slide easily over the fence support Keep fence support greased The bearings in the cutterhead are sealed and do not require lubrication Gum and pitch which collect on the knives cause excessive friction as the work continues resulting in overheating of the knives less efficient cutting and consequent reduction in the life of the knives Use an oven cleaner or...

Страница 24: ...tone 7 When finished reset the knives parallel to the outfeed table If the knives are too worn or nicked to be properly whetted according to these instructions they must be ground and re surfaced to a new bevel Check in your local phone directory under tool grinding sharpening services It may be less expensive to purchase a new set of blades If the jointer is used frequently keeping a spare set of...

Страница 25: ...he above procedure Before re installing make sure the machine s curved seats of the base casting are free of dirt dust or grease to help ensure a tight fit NOTE Whenever the cutterhead is re installed on the jointer the tables must be leveled in relationship to it You may wish to keep an extra cutterhead on hand to maintain shop productivity TABLE REMOVAL 1 Disconnect jointer from power source 2 R...

Страница 26: ...ut is not the problem then check the amp setting on the overload relay it should match the full load amps on the motor as noted on the motor plate If amp setting is correct there is probably a loose electrical lead 5 Loose electrical connections 5 Inspect all motor leads for tightness Look for any signs of electrical arcing which would indicate loose connections or circuit overload 6 Motor starter...

Страница 27: ...es 1 Depth of cut scale incorrect 1 Adjust scale correctly not match depth of cut scale Finished stock is 1 Knife tip is higher than outfeed table 1 Raise outfeed table until it is on concave on the end the same level with tip of knife Back end of stock is 1 Knife tip not level with outfeed table 1 Adjust outfeed table to align with thicker than front end knife tip Stock has slight bevel 1 Fence n...

Страница 28: ... Fence Body 1 13 6296076 Bolt 2 14 6285966 Hex Nut 5 16 18 1 15 6296077 Hex Screw 5 16 18x1 1 4 1 16 TS 0207061 Socket Head Cap Screw 1 4 20x1 2 18 6296080 Locking Link 1 19 6296081 Nut 1 20 60B 120 Fixed Block 1 21 6296082 Fence Link 1 22 6285942 Cone Point Screw 4 23 6285944 Handle Stud 2 24 6285943 Hex Nut 3 8 16 4 25 6296083 Hex Nut 1 2 12 2 26 6296084 Bolt 1 27 6296085 Cap Screw 1 4 20x1 2 1 ...

Страница 29: ...29 Fence Assembly 60B Jointer ...

Страница 30: ...5 16 18x3 4 3 18 6296015 Retaining Ring ETW 6 3 19 6296132 Bar 1 20 6296016 Bolt 1 21 6296017 Shaft 1 22 6296018 Lock Bracket 1 23 6296019 Bracket 1 24 6296020 Ball 2 25 6296021 Shaft 1 26 6296022 Retaining Ring ETW 12 2 27 6296023 Worm 1 28 6296024 Key 5x5x20 1 29 6296025 Adjusting Base 1 30 6296160 Flat Washer 1 4 1 31 6296027 Hex Head Bolt 1 4 20x3 4 1 32 6296029 Worm Shaft 1 33 6296028 Handle ...

Страница 31: ...152 Set Screw 1 4 20x1 4 4 62 6296151 Collar 2 63 6285917 Push Block 1 64 6296168 Cap Screw 5 16 18x1 2 1 65 6296166 Flat Washer 5 16 x3 4 D 2 66 6285931 Cap Screw 3 8 16x1 1 2 2 67 TS 1550071 Flat Washer 3 8 x3 4 D 1 68 6296089 Key 9 5mmx273mm 1 69 6296088 Spring Pin 4x14 1 70 6296086 Base Slide 1 71 60B 271 Stop Handle 1 60B 270 Cutterhead Guard Assembly Items 72 thru 77 1 72 60B 272 Warning Lab...

Страница 32: ...32 Base Assembly 60B Jointer ...

Страница 33: ...4 6296049 Ball Bearing 6203 2NSE 2 5 6296050 Bearing Housing 2 6 6296152 Set Screw 1 4 20x1 4 2 7 6296051 Pulley 1 8 6285853 Bolt 2 9 6285852 Lock Washer 3 8 2 10 6296154 Square Head Screw 15 11 6296053 Cutterhead 1 12 6296054 Spring 6 13 6296055 Flat Head Screw M5 0 8Px12 6 60B 301 Knife Setting Gauge Assembly Items 14 15 16 1 14 6296155 Knife Guard 2 15 6296156 Knife Guard Rod 1 16 6296157 E Cli...

Страница 34: ...34 Cutterhead Assembly 60B Jointer ...

Страница 35: ...tproof Cover not shown 1 60B 415CC Capacitor Cover not shown 2 60B 415SC Starting Capacitor not shown 400MFD 125VAC 1 60B 415RC Running Capacitor not shown 30uf 350VAC 1 60B 415A Motor 3HP 3Ph 230 460V 1 16 6285988 Lock Washer 5 16 4 17 6285966 Hex Nut 5 16 18 1 18 60B 418 Motor Cord 1Ph 1 60B 418A Motor Cord 3Ph 1 19 60B 419 Start Switch 1 20 60B 420 Stop Switch 1 21 60B 421 Power Cord 1PH 1 60B ...

Страница 36: ... 1 38 6296150 Warning Label 1 39 6823013 Stripe 8 ft 40 60B 440 Strain Relief 1 60B 440A Strain Relief 1 41 60B 441 Motor Label 1 60B 441A Motor Label 1 42 6285852 Lock Washer 3 8 3 43 6285943 Hex Nut 3 8 16 3 44 60B 444 Strain Relief 3 60B 444A Strain Relief 3 45 TS 081C022 Pan Head Screw 10 24x3 8 2 47 60B 447 Strain Relief 1 60B 447A Strain Relief 1 48 60B 448 Switch Plate 1 49 TS 1533042 Phill...

Страница 37: ...37 Stand Assembly 60B Jointer ...

Страница 38: ...38 ELECTRICAL SCHEMATIC 60B Jointer 230 Volt 1 Phase ...

Страница 39: ...39 ELECTRICAL SCHEMATIC 60B Jointer 230 Volt 3 Phase ...

Страница 40: ...40 ELECTRICAL SCHEMATIC 60B Jointer 460 Volt 3 Phase ...

Страница 41: ...f rusted use paste mixture of household ammonia a good commercial detergent and 000 steel wool Wash surface down with hot soapy water rinse and dry thoroughly Coat surface with talcum powder rubbing briskly into surface with a clean blackboard eraser Check knife condition should be sharp and free of nicks or grooves Knives set at proper height using supplied gauge and locked securely in cutterhead...

Страница 42: ...42 ...

Страница 43: ...d Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 274 6848 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic wmhtoolgroup com Website www powermatic com ...

Страница 44: ...44 05 03 WMH Tool Group 427 Sanford Road LaVergne TN 37086 Phone 800 274 6848 Fax 800 274 6840 E mail powermatic wmhtoolgroup com Website www powermatic com Powermatic ALL RIGHTS RESERVED ...

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