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2

 

General information 

The  controller  ecoMAX860P3-KL  is  a  device 
designed  to  control  the  operation  of  a  boiler 
with  automatic  feeding  of  solid  fuel  with  a 
igniter.  Flame  detection  is  performed  with 
the use of an optical flame brightness sensor. 
It can control the work of central heating and 
hot  water  circuits  and  also  control  the  work 
of  5  mixing    heating  circuits.  The  required 
temperature of heating circuits can be set on 
the  basis  of  data  obtained  from  the  main 
sensor.  The  possibility  of  cooperation  with 
room thermostats, separate for each heating 
circuit 

is 

beneficial 

for 

maintaining 

comfortable  temperature  in  heating  rooms. 
Moreover,  the  device  turns  on  the  spare 
boiler  (-gas  or  –oil).  The  controller  may 
operate  in  connection  with  ecoSTER200, 
ecoSTER  TOUCH  additional  room  panel 
installed  in  rooms  and  ecoNET300  Internet 
module.  Additionally  it  cooperates  with 
ecoLAMBDA module and extension modules B 
and C. 
The  controller  may  be  used  in  households 
and  other  similar  premises  and  in  light 
industry facilities. 

3

 

Information about documentation 

The  controller  manual  is  a  supplement  for 
the  boiler  manual.  In  particular,  except  for 
this manual, the boiler manual should also be 
observed.  The  controller  manual  is  divided 
into  two  parts:  for  user  and  fitter.  Yet,  both 
parts 

contain 

important 

information, 

significant  for  safety  issues,  hence  the  user 
should read both parts of the manual. 
We  are  not  responsible  for  any  damages 
caused  by  failure  to  observe  these 
instructions. 

4

 

Storage of documentation 

This assembly and operation manual, as well 
as  any  other  applicable  documentation, 
should  be  stored  diligently,  so  that  it  was 
available at any time. In the case of removal 
or  sale  of  the  device,  the  attached 
documentation should be handed over to the 
new user / owner. 

5

 

Applied symbols 

In this manual the following graphic symbols 
are used: 

 - useful information and tips, 

  -  important  information,  failure  to 

observe  these  can  cause  damage  of 
property,  threat  for  human  and 
household animal health and life. 

Caution:  the  symbols  indicate  important 
information,  in  order  to  make  the  manual 
more  lucid.  Yet,  this  does  not  exempt  the 
user  from  the  obligation  to  comply  with 
requirements  which  are  not  marked  with  a 
graphic symbol! 

6

 

Directive WEEE 2012/19/UE 

Purchased  product  is  designed  and  made  of 
materials of highest quality. 
The  product  meets  the  requirements  of  the 
Directive 2012/19/EU of 4 July 2012 on 
waste 

electrical 

and 

electronic 

equipment (WEEE), according to which it is 
marked  by  the  symbol  of  crossed-out 
wheeled  bin  (like  below),  meaning  that 
product is subjected to separate collection. 

 

Responsibilities  after  finishing  a  period  of 
using product: 

 

dispose  of  the  packaging  and  product  at 
the  end  of  their  period  of  use  in  an 
appropriate recycling facility,  

 

do  not  dispose  of  the  product  with  other 
unsorted waste,  

 

do not burn the product. 

By  adhering  obligations  of  waste  electrical 
and  electronic  equipment  controlled  disposal 
mentioned above, you avoid harmful. 
 
 
 
 
 
 
 
  

 

Содержание ecoMAX860P3-KL

Страница 1: ...EN_DRAFT OLNY APPLIES TO SOFTWARE MODULE A B PANEL v01 XX XX v01 XX XX 09 2019 functions available in the additional module B the ecoSTER TOUCH or ecoSTER200 room panel and ecoNET300 Internet module i...

Страница 2: ...lation etc check if the controller is not connected to the mains Installation should be done by a person with appropriate electrical qualifications Improper cables connection could result in the contr...

Страница 3: ...OUNTING OF MODULE 24 12 5 IP PROTECTION RATE 25 12 6 CONNECTING ELECTRICAL SYSTEM 25 12 7 ELECTRIC SCHEME 27 12 8 CONNECTION OF TEMPERATURE SENSORS 29 12 9 CONNECTION OF WEATHER TEMPERATURE SENSOR 29...

Страница 4: ...er and whether it can cause danger The controller is not an intrinsically safe device which means that in the case of malfunction it can be the source of a spark or high temperature which in the prese...

Страница 5: ...e manual We are not responsible for any damages caused by failure to observe these instructions 4 Storage of documentation This assembly and operation manual as well as any other applicable documentat...

Страница 6: ......

Страница 7: ...USER SETTINGS ecoMAX860P3 KL...

Страница 8: ...l level calibration Burner cleaning Lambda sensor calibration HUW settings Preset HUW temp HUW pump mode Off Priority No priority HUW cont hysteresis HUW disinfection Night time decrease Boiler Off Re...

Страница 9: ...oiler circuit active return protection increasing the preset temperature to load the buffer 5 signaling blowing operation 6 signaling fuel feeder operation 7 signaling CH pump operation 8 signaling HU...

Страница 10: ...the hot user water tank and power heating circuits of mixers 8 5 FIRE UP mode The FIRE UP mode is for automatic firing up of furnace in boiler Total time of firing up proces is dependand on controller...

Страница 11: ...uses power levels defined in Standard mode In this mode the parameters Average hysteresis H2 and MIN hysteresis H1 do not have to be set The Fuzzy Logic mode unlike the Standard mode is not faulty in...

Страница 12: ...ffer decrease of top buffer temperature below preset value Loading start temperature 8 11 GRATE Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid mo...

Страница 13: ...automatic detection of summer mode is switched on user can set the parameters Activ temperature SUMMER so outdoor temp above which the summer mode will be switched on and Deactv temperature SUMMER so...

Страница 14: ...e it was described in previous point not recommended or automatically constantly correct heating cycle temperature It is not recommended to use both these possibilities at the same time Automatic corr...

Страница 15: ...time intervals is indicated by the symbol on the main screen To activate time intervals set the parameter Night time decrease for the given heating circuit to ON The parameter Reduction value set the...

Страница 16: ...y settings will not always correspond to actual fuel consumption so to work correctly this method needs level calibration by controller s user No additional fuel sensors are required Calibration Fill...

Страница 17: ...feeder or other device may cause danger 8 27 Cooperation with room panel The controller can cooperate with room panels All panels has a built in room thermostat This room panels shows useful informati...

Страница 18: ...18...

Страница 19: ...19 INSTALLATION AND SERVICE SETTINGS ecoMAX860P3 KL...

Страница 20: ...figure use large nominal diameter pipes and four way valve avoid unnecessary angles and reductions maintain a min 2 horizontal pipe slope etc If the sensor 3 is attached to the pipe isolate it with f...

Страница 21: ...CH and HUW settings Boiler pump YES Service settings CH and HUW settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heatin...

Страница 22: ...gs Loading end temp 75 C Service settings Buffer settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heating curve 0 8 1 4...

Страница 23: ...es connected to the controller During transport the device cannot be exposed to vibrations greater than those typical of normal road transport 12 Controller installation 12 1 Environmental conditions...

Страница 24: ...t exceeded the ventilation holes do not always guarantee that the temperature of the panel surroundings will be lowered in such case use other methods 12 4 Mounting of module Working module has to be...

Страница 25: ...sary to access the part with the terminals disconnect the mains supply make sure that there is no voltage on terminals and leads and remove the executive module enclosure 12 6 Connecting electrical sy...

Страница 26: ...served Controller should be equipped with a set of pins connected to the 230 VAC mains Connect protective wire of power supply cable to ground strip linked with metal boiler housing Connect coupling t...

Страница 27: ...P control panel HW HUW temp sensor type CT4 M1 mixer 1 temp sensor type CT4 WS weather temp sensor type CT6 P RS boiler water return temperature sensor type CT4 FS feeder temp sensor type CT4 OS flam...

Страница 28: ...ower 230 VAC GR grounding strip FU fuse PM2 PM3 mixer pump SM2 SM3 mixer servomotor CPU controlling A main controller connect exclusively with two cables do not connect with four cables as it may lead...

Страница 29: ...contact hot parts of the boiler and heating system Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 12 9 Connection of weather temperature sensor The controller...

Страница 30: ...5 0 1385 8 125 1478 5 1479 4 1480 3 150 1572 0 1573 1 1574 2 CT2S 2 exhaust Temp C Min Nom Max 0 999 7 1000 0 1000 3 25 1096 9 1097 3 1097 7 50 1193 4 1194 0 1194 6 100 1384 2 1385 0 1385 8 125 1478 5...

Страница 31: ...elay 12VDC consisting of relay RM 84 2012 35 1012 and base GZT80 RELPOL Standard version of the controller is not equipped with a relay Assembly of relay should be done by a person with proper qualifi...

Страница 32: ...r 2 external alarm annunciator 3 relay 12 17 Connectino of mixer servo During assembly works for mixer servomotor pay attention not to overheat the boiler This may happen when there is a limited flow...

Страница 33: ...properly connected 12 18 Connection of STB temperature limiter In order to prevent the boiler from overheating due to the controller malfunction an STB safety temperature limiter or any other appropr...

Страница 34: ...g time bunrnig off Cleaning airflow Cleaning exh fan Cleaning time Cleaning pause Supervision Supervision time Boiler output Cycle time Blow in output Exh fan output Grate Fuel detection time Flush ti...

Страница 35: ...er temp Max mixer temp Proportional range Integration time constant Valve opening time Pump off by therm Mixer input dead zone Output H OFF Cleaning Alarm Reserve boiler Shunt pump Additional feeder n...

Страница 36: ...to calibrate fuel level The controller process this data if calibration process of fuel level was not done After successful calibration of fuel level the controller does not process this value Feeder...

Страница 37: ...ctivates room thermostat for boiler ecoSTER T1 option available after connecting room panel boiler operation is dependent on room thermostat No1 in ecoSTER ecoSTER T2 option available after connecting...

Страница 38: ...sensor Parameter determines to what maximum temperature HUW container will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of i...

Страница 39: ...he movement of the mixer actuator Increasing this value results in the mixer reaching the set temperature faster Setting this parameter to excessive values causes deregulation of the temperature and u...

Страница 40: ...ing power to the controller Checking the temperature sensor is described in point 12 11 15 4 Feeder temp sensor damage Alarm appears when feeder sensor is damaged or by exceeding measuring scope of th...

Страница 41: ...was before stoppage 16 2 Antifreezing protection When temperature of the boiler decreases below 5 C CH pump will be activated enforcing circulation of boiler water It will delay the process of freezi...

Страница 42: ...umes It is not recommended to change these parameters if regulation time and stability of keeping preset amount of air on required level Periodical calibration of Lambda sensor readings can be necessa...

Страница 43: ...miter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fue...

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Страница 48: ...48 ul Wsp lna 19 Ignatki 16 001 Kleosin Poland plum plum pl www pum pl...

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