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40 

 

15

 

Alarms descriptions 

15.1

 

Boiler max. temp. exceeding 

Protection against boiler overheating is done 
in 2 steps. In the first step , after exceeding 
Boiler  cooling  temp.,  
the  controller  tries  to 
reduce  boiler  temperature  by  dropping 
excess of heat to the HUW  container and by 
opening mixer servomotors (only when Mixer 
support = CH ON
). If temperature measured 
by  HW  sensor  exceeds  value  Max.  HUW 
temp.  
then  HUW  pump  is  deactivated,  what 
is  done  to  protect  users  against  scalding.  If 
boiler  temperature  decreases,  then  the 
controller returns to normal operation. If the 
temperature will still increase (reaches 95ºC) 
then  constant  alarm  will  be  activated  of 
boiler  overheating  joined  with  sound  signal. 
The  alarm  can  be  deleted  by  pressing 
„TOUCH  and  PLAY”  button  or  activating  and 
deactivating power to the controller. 

 

Locating 

temperature 

sensor 

outside water coat of burner i.e. on 
exhaust  pipe  is  not  beneficial, 
because  it  may  cause  delay  in 
detecting boiler overheating state! 

15.2

 

Burner max. temp. exceeding 

Alarm  appears  after  exceeding  feeder 
temperature  above  service  parameter  Max. 
burner  temp
.  If  the  burner  temperature 
increases above this value the controller will 
begin  burning  off  procedure.  The  alarm  can 
be  deleted  by  pressing  „TOUCH  and  PLAY” 
button  or  activating  and  deactivating  power 
to the controller.  

15.3

 

Boiler temp. sensor damage 

Alarm  appears  by  boiler  sensor  damage  and 
by exceeding measuring scope of this sensor. 
When  alarm  appears  the  boiler  is  activated. 
The  sensor  is  to  be  checked  and  replaced  if 
necessary.  The  alarm  can  be  deleted  by 
pressing  „TOUCH  and  PLAY”  button  or 
activating  and  deactivating  power  to  the 
controller. 

 

Checking  the  temperature  sensor  is 
described in point 12.11 

15.4

 

Feeder temp. sensor damage 

Alarm  appears  when  feeder  sensor  is 
damaged  or  by  exceeding  measuring  scope 
of this sensor. After alarm the boiler is burnt 
off.  It  is  necessary  to  check  the  sensor  and 
replace  it  if  necessary.  The  alarm  can  be 
deleted  by  pressing  „TOUCH  and  PLAY” 
button  or  activating  and  deactivating  power 
to the controller. 

 

Checking  the  temperature  sensor  is 
described in point 12.11 

15.5

 

Feeder control system failure 

The  controller  has  an  additional  protection 
preventing  it  from  feeding  fuel  constantly. 
This  informs  the  user  about  failures  in  the 
electrical  system  controlling  the  fuel  feeder. 
In  case  of  alarm,  stop  the  boiler  and  repair 
the  controller  as  soon  as  possible.  It  is  also 
possible  to  continue  operation  in  emergency 
mode.  Before  continuing  operation,  make 
sure  that  the  combustion  chamber  does  not 
contain excessive unburnt fuel.  

 

Operating  in  emergency  mode  is 
allowed only under user supervision 
and  until  the  arrival  of  the  service 
team to remove the failure. If user 
supervision 

is 

not 

possible, 

extinguish  the  boiler.    When 
operating  in  emergency  mode, 
prevent 

the 

consequences 

of 

improper  feeder  work  (feeder 
working constantly or not at all). 

15.6

 

Overheating boiler, STB open 
contact 

This  alarm  occurs  after  activation  of 
independent  safety  thermostat  that  secures 
the  boiler  against  overheating.  The  burner 
will  then  be  deactivated.  After  the  boiler 
temperature  will  drop  down  it  is  required  to 
unscrew  an  oval  STB  lid  and  then  press  the 
Reset button. 

15.7

 

No communication 

The  control  panel  is  being  linked  with  the 
rest  of  the  electronics  with  RS485  digital 
communication  link.  In  case  a  cable  of  this 
link will be damaged, an alarm will occur on 
the  screen  with  the  information  “Attention! 

Содержание ecoMAX860P3-KL

Страница 1: ...EN_DRAFT OLNY APPLIES TO SOFTWARE MODULE A B PANEL v01 XX XX v01 XX XX 09 2019 functions available in the additional module B the ecoSTER TOUCH or ecoSTER200 room panel and ecoNET300 Internet module i...

Страница 2: ...lation etc check if the controller is not connected to the mains Installation should be done by a person with appropriate electrical qualifications Improper cables connection could result in the contr...

Страница 3: ...OUNTING OF MODULE 24 12 5 IP PROTECTION RATE 25 12 6 CONNECTING ELECTRICAL SYSTEM 25 12 7 ELECTRIC SCHEME 27 12 8 CONNECTION OF TEMPERATURE SENSORS 29 12 9 CONNECTION OF WEATHER TEMPERATURE SENSOR 29...

Страница 4: ...er and whether it can cause danger The controller is not an intrinsically safe device which means that in the case of malfunction it can be the source of a spark or high temperature which in the prese...

Страница 5: ...e manual We are not responsible for any damages caused by failure to observe these instructions 4 Storage of documentation This assembly and operation manual as well as any other applicable documentat...

Страница 6: ......

Страница 7: ...USER SETTINGS ecoMAX860P3 KL...

Страница 8: ...l level calibration Burner cleaning Lambda sensor calibration HUW settings Preset HUW temp HUW pump mode Off Priority No priority HUW cont hysteresis HUW disinfection Night time decrease Boiler Off Re...

Страница 9: ...oiler circuit active return protection increasing the preset temperature to load the buffer 5 signaling blowing operation 6 signaling fuel feeder operation 7 signaling CH pump operation 8 signaling HU...

Страница 10: ...the hot user water tank and power heating circuits of mixers 8 5 FIRE UP mode The FIRE UP mode is for automatic firing up of furnace in boiler Total time of firing up proces is dependand on controller...

Страница 11: ...uses power levels defined in Standard mode In this mode the parameters Average hysteresis H2 and MIN hysteresis H1 do not have to be set The Fuzzy Logic mode unlike the Standard mode is not faulty in...

Страница 12: ...ffer decrease of top buffer temperature below preset value Loading start temperature 8 11 GRATE Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid mo...

Страница 13: ...automatic detection of summer mode is switched on user can set the parameters Activ temperature SUMMER so outdoor temp above which the summer mode will be switched on and Deactv temperature SUMMER so...

Страница 14: ...e it was described in previous point not recommended or automatically constantly correct heating cycle temperature It is not recommended to use both these possibilities at the same time Automatic corr...

Страница 15: ...time intervals is indicated by the symbol on the main screen To activate time intervals set the parameter Night time decrease for the given heating circuit to ON The parameter Reduction value set the...

Страница 16: ...y settings will not always correspond to actual fuel consumption so to work correctly this method needs level calibration by controller s user No additional fuel sensors are required Calibration Fill...

Страница 17: ...feeder or other device may cause danger 8 27 Cooperation with room panel The controller can cooperate with room panels All panels has a built in room thermostat This room panels shows useful informati...

Страница 18: ...18...

Страница 19: ...19 INSTALLATION AND SERVICE SETTINGS ecoMAX860P3 KL...

Страница 20: ...figure use large nominal diameter pipes and four way valve avoid unnecessary angles and reductions maintain a min 2 horizontal pipe slope etc If the sensor 3 is attached to the pipe isolate it with f...

Страница 21: ...CH and HUW settings Boiler pump YES Service settings CH and HUW settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heatin...

Страница 22: ...gs Loading end temp 75 C Service settings Buffer settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heating curve 0 8 1 4...

Страница 23: ...es connected to the controller During transport the device cannot be exposed to vibrations greater than those typical of normal road transport 12 Controller installation 12 1 Environmental conditions...

Страница 24: ...t exceeded the ventilation holes do not always guarantee that the temperature of the panel surroundings will be lowered in such case use other methods 12 4 Mounting of module Working module has to be...

Страница 25: ...sary to access the part with the terminals disconnect the mains supply make sure that there is no voltage on terminals and leads and remove the executive module enclosure 12 6 Connecting electrical sy...

Страница 26: ...served Controller should be equipped with a set of pins connected to the 230 VAC mains Connect protective wire of power supply cable to ground strip linked with metal boiler housing Connect coupling t...

Страница 27: ...P control panel HW HUW temp sensor type CT4 M1 mixer 1 temp sensor type CT4 WS weather temp sensor type CT6 P RS boiler water return temperature sensor type CT4 FS feeder temp sensor type CT4 OS flam...

Страница 28: ...ower 230 VAC GR grounding strip FU fuse PM2 PM3 mixer pump SM2 SM3 mixer servomotor CPU controlling A main controller connect exclusively with two cables do not connect with four cables as it may lead...

Страница 29: ...contact hot parts of the boiler and heating system Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 12 9 Connection of weather temperature sensor The controller...

Страница 30: ...5 0 1385 8 125 1478 5 1479 4 1480 3 150 1572 0 1573 1 1574 2 CT2S 2 exhaust Temp C Min Nom Max 0 999 7 1000 0 1000 3 25 1096 9 1097 3 1097 7 50 1193 4 1194 0 1194 6 100 1384 2 1385 0 1385 8 125 1478 5...

Страница 31: ...elay 12VDC consisting of relay RM 84 2012 35 1012 and base GZT80 RELPOL Standard version of the controller is not equipped with a relay Assembly of relay should be done by a person with proper qualifi...

Страница 32: ...r 2 external alarm annunciator 3 relay 12 17 Connectino of mixer servo During assembly works for mixer servomotor pay attention not to overheat the boiler This may happen when there is a limited flow...

Страница 33: ...properly connected 12 18 Connection of STB temperature limiter In order to prevent the boiler from overheating due to the controller malfunction an STB safety temperature limiter or any other appropr...

Страница 34: ...g time bunrnig off Cleaning airflow Cleaning exh fan Cleaning time Cleaning pause Supervision Supervision time Boiler output Cycle time Blow in output Exh fan output Grate Fuel detection time Flush ti...

Страница 35: ...er temp Max mixer temp Proportional range Integration time constant Valve opening time Pump off by therm Mixer input dead zone Output H OFF Cleaning Alarm Reserve boiler Shunt pump Additional feeder n...

Страница 36: ...to calibrate fuel level The controller process this data if calibration process of fuel level was not done After successful calibration of fuel level the controller does not process this value Feeder...

Страница 37: ...ctivates room thermostat for boiler ecoSTER T1 option available after connecting room panel boiler operation is dependent on room thermostat No1 in ecoSTER ecoSTER T2 option available after connecting...

Страница 38: ...sensor Parameter determines to what maximum temperature HUW container will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of i...

Страница 39: ...he movement of the mixer actuator Increasing this value results in the mixer reaching the set temperature faster Setting this parameter to excessive values causes deregulation of the temperature and u...

Страница 40: ...ing power to the controller Checking the temperature sensor is described in point 12 11 15 4 Feeder temp sensor damage Alarm appears when feeder sensor is damaged or by exceeding measuring scope of th...

Страница 41: ...was before stoppage 16 2 Antifreezing protection When temperature of the boiler decreases below 5 C CH pump will be activated enforcing circulation of boiler water It will delay the process of freezi...

Страница 42: ...umes It is not recommended to change these parameters if regulation time and stability of keeping preset amount of air on required level Periodical calibration of Lambda sensor readings can be necessa...

Страница 43: ...miter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fue...

Страница 44: ...44...

Страница 45: ...45...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...48 ul Wsp lna 19 Ignatki 16 001 Kleosin Poland plum plum pl www pum pl...

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