INDEX
Page i-2
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
shoe, rear
installation ................................................... 6-12
removal ......................................................... 6-9
system inspection .............................................. 6-1
troubleshooting .................................................. 6-3
wheel cylinder, front
installation ................................................... 6-20
removal ....................................................... 6-19
wheel cylinder, rear
installation ................................................... 6-20
removal ....................................................... 6-20
C
carburetor
closed throttle or idle adjustment ................... 14-10
general information .......................................... 14-1
jet, main ........................................................... 14-2
troubleshooting ................................................ 14-1
cargo bed
bumper adjustment .......................................... 4-11
installation .......................................................... 4-9
removal .............................................................. 4-9
CAUTION
definition of ........................................................ 1-1
choke ................................................................... 14-1
cable
installation ................................................. 14-11
removal ..................................................... 14-11
choke and air intake system .......................... 14-11
cleaning
vehicle body ....................................................... 4-1
clutch (torque converter) troubleshooting ...... 17-3
clutch, drive
clutch, driven
column, steering
assembly ............................................................ 7-4
disassembly ....................................................... 7-3
installation .......................................................... 7-4
removal .............................................................. 7-3
commutator
D
DANGER
definition of ........................................................ 1-1
dashboard
installation .......................................................... 4-2
removal .............................................................. 4-2
differential lock
cable
installation ................................................. 16-27
removal ..................................................... 16-26
differential lock lever ........................................ 16-2
system inspection .......................................... 16-26
diode
testing ............................................................ 11-29
diode, headlight
installation ...................................................... 12-28
removal .......................................................... 12-27
testing ............................................................ 11-46
drive belt
inspection ......................................................... 17-3
installation ........................................................ 17-4
removal ............................................................ 17-3
drive clutch
assembly .......................................................... 17-9
cleaning and inspection ..........................17-5, 17-7
disassembly ..................................................... 17-6
general information .......................................... 17-1
installation ...................................................... 17-12
removal ............................................................ 17-4
driven clutch
assembly ........................................................ 17-15
disassembly ................................................... 17-13
general information .......................................... 17-1
inspection ....................................................... 17-13
installation ...................................................... 17-17
removal .......................................................... 17-13
E
electrical system
circuits .............................................................. 11-5
electrical testing ............................................. 11-13
engine ignition circuit ............................11-9, 11-15
engine kill circuit ...................................11-9, 11-15
fuel gauge/sending unit circuit ............11-12, 11-18
generator circuit ............................................... 11-8
headlights ...................................................... 11-19
hour meter circuit ........................................... 11-13
lighting circuit ................................................. 11-13
lockout cam circuit ..............................11-11, 11-18
low oil warning circuit ..........................11-10, 11-17
reverse buzzer circuit ..........................11-10, 11-16
starter and generator circuit ........................... 11-14
starter circuit .................................................... 11-8
engine
general information .......................................... 13-1
identification ....................................................... 3-1
ignition circuit ................................................... 11-9
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