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Navod obsl OR 50(F)_2006-08-01_EN.doc 

 

3.  SAW BANDS – MAIN PRINCIPLES 

 

CAUTION! 

The saw band surface is sharp. Be careful in order 
to prevent injury. Wear protective gloves whenever 
handling of the saw band. 

 
 

For a proper performance of the machine and accurate timber dimensions, the most 
important is to use quality, correctly sharpened and set saw bands. 
 
You can start cutting the log only when the specified sawing speed of the saw band has 
been achieved. 
 
When sawing a log, start slowly increasing the sawing speed step-by-step until the speed 
optimum for the specific material is achieved. 
 
If the saw band is blunt, the slow sawing feed is of no use because if the feed is too small, 
the chip removal per one tooth is small and the band saw is sawing still worse. The saw 
band becomes blunt and warms up more quickly. 
 
A too strong sawing pressure does not result in any performance increase either; just the 
life of the overloaded and overheated saw band will be shorter. 
 
A good maintenance of the band is vital for the sawing quality. 
 
Inaccurate cuts and slow sawing are by 90 % caused by the saw band. Only 10 % of 
problems may be caused by incorrect setting of the machine. 

 

TERMINOLOGY OF TEETH 

 

Pitch

 – point-to-point distance of two adjacent teeth. 

Tooth space

 – distance between tooth point and its lower part (tooth gullet). This distance 

is important to enable chip disposal. The depth of the tooth space must be kept when the 
tooth is being re-ground. 

Tooth face angle

 – a value measured in degrees expressing the tooth face angle. The 

tooth angle must be observed when the band is being re-sharpened. The same applies to 
the grinding wheel angle. 

Front angle

 –angle between the tooth front face and the band body. This angle must 

remain 90 degrees. This is the critical moment for achieving a good cut and the primary 
factor when a new band is being sharpened. 

Raker

 – an absolutely straight tooth whose shape removes saw dust from the cut. 

Tooth setting

 – incline of a tooth to one side measured from the raker (straight tooth). 

 

 
 
 
 
 
 
 
 
 

 

 

Содержание FORESTOR OR 50

Страница 1: ..._______________________________________________________________________________ 1 of 19 Navod obsl OR 50 F _2006 08 01_EN doc INSTRUCTION MANUAL SEMI AUTOMATIC BAND SAW GRINDING MACHINE OR 50...

Страница 2: ...18b 619 00 Brno declare hereby on our own exclusive responsibility that the machine complies with the EU 89 392 Guidelines for Machines as amended by the EU 91 368 and 93 44 Guidelines and with EN 180...

Страница 3: ...ge corresponding to that mentioned in the instruction manual The guarantee does not apply to Violent and mechanical damage of the machine caused by interference of the user or other persons Unavoidabl...

Страница 4: ...tion about the PILOUS band saw grinding machine and the possibilities of use as directed The instruction manual contains important instructions on a safe adequate and economically efficient operation...

Страница 5: ...instruction manual with safety symbols danger spot signs Danger spot Proceed with maximum caution Dangerous voltage Use goggles Use protective gloves when handling the saw band 0 2 Requirements Concer...

Страница 6: ...hutdown is done by the TOTAL STOP push button For putting the machine into operation again unlock the push button by turning it manually Manual cleaning removal of waste e g sawdust wood chips bark ar...

Страница 7: ...not adequate to the purpose The manufacturer is not responsible for damages due to such a use The user himself has to bear the risk The use complying with the purpose includes also observing the opera...

Страница 8: ...In temperatures below 5 C the conventional coolants should be replaced by coolants designed for respective temperatures 2 3 Connection to Energy Supplies Connect the supply cable to a protected 6A so...

Страница 9: ...2P 230V AC Kuhnke R15046 Patina for relay RP Kuhnke V40101 Bushing PG 9 Bimed V40102 Bushing PG 11 Bimed V40328 Nut for bushing PG 9 Bimed V40329 Nut for bushing PG 11 Bimed V0506 Line wire CYA 1 5 sc...

Страница 10: ...L STOP OR 50 P i pr ci na stroji pou vejte ochrann pom cky Use protective means while working on the machine Bei Arbeit an der Machine Unfallverh tungsmittel tragen V m na pilov ho p su a brusn ho kot...

Страница 11: ...n any performance increase either just the life of the overloaded and overheated saw band will be shorter A good maintenance of the band is vital for the sawing quality Inaccurate cuts and slow sawing...

Страница 12: ...life of the tool If there are suddenly bad sawing results or if the saw bands break more frequently it is usually difficult to find out the reason The most frequent reason for breaks is wrong handling...

Страница 13: ...ng band saws in semi automatic cycle The change of pitch and the shape of the sharpened teeth are made manually The grinding disk and the saw band shift are driven by electric motors The grinding mach...

Страница 14: ..._______________________________________________________________________________ 14 of 19 Navod obsl OR 50 F _2006 08 01_EN doc COMPONENT SPECIFICATION 0 0 I I...

Страница 15: ...band holding plate 4 Setting screws of saw band width 5 Lock nut 6 Holding plate screws 7 Tooth face angle setting screw 8 Setting screw of tooth material removal 9 Setting screw of tooth face removal...

Страница 16: ...to the left when looking from the front the tooth depth increases by moving to the right the tooth depth decreases and the steepness of the tooth back surface changes at the same time deeper identical...

Страница 17: ...shifters according to the saw band size CAUTION Carry out the items 1 6 while the machine is at standstill and the main switch locked 1 Raise the grinding arm 1 raise the feeder arm 24 unscrew the saw...

Страница 18: ...screw 9 to the right the shifter shifts back to the left the shifter shifts forward 9 If the tooth profile does not comply with the desired form choose another lever recess 11 for the screw 8 Should...

Страница 19: ...just the screws 33 to allow the crank 10 to be turned by hand and the saw band to be moved when the el band feed is switched on Carry out the adjustment while the machine is at standstill 5 3 Grinding...

Страница 20: ...ions concerning lubrication Current maintenance of the grinding machine should be always done daily after finishing the work Remove grinding dust from the protective shield and the grinding disk cover...

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