F & H ISO 5599-2 Manifold Bases With Interconnect Wiring
V448BP
Manifold Assembly
The Interconnect Wiring System makes the electrical connection
user friendly. Each individual manifold base carries its own
connector circuit board which self aligns and plugs into the
circuit board of the mating manifold base. So no special attention
is required. The power is supplied at the left end of the stack (as
you are viewing the cylinder ports) by means of a plug-in harness
emerging from a Interconnect Wiring Module Kit.
The stack assembly is built from left to right (viewing the cylinder
ports). Start with the Interconnect Wiring Module Kit and add
manifold bases as required. If the stack includes transitions
from one valve size to another, the left most size is the smallest
and then progressing to successively larger sizes. Follow the
techniques described below for the easiest assembly. Consult
the torque chart for screw tightening specifications.
Figure 4 (F5 / H1 Valves Shown)
Item #
Description
1
Cover Screw
2
Cover Washer
3
Interconnect Wiring Module Cover
4
Interconnect Wiring Module Gasket
5
Tie Rod
6
Interconnect Wiring Module
7
Interface Plate
8
Interface Plate Gasket
9
Manifold Base (F5 / H1)
10
Molded Gasket
11
Tie Rod
12
Right Hand End Plate
13
Mounting Screw
14
Plug
1. Attach four Tie Rods (Item 5) to the Interface Plate (Item 7)
then mount the Gasket (Item 4), Interconnect Wiring Module
(Item 6), Gasket (Item 4) and Cover Item 3) over the Tie
Rods. Attach these components with the four Screws (Item
1) and Washers (Item 2) provided. NOTE: The 25-Pin Sub-D
Interconnect Wiring Module has a ground wire with ring
terminal which must be attached to the inner green screw on
the Interface Plate before cover is attached.
2. Flip the Connector Module over to expose the wiring harness.
Locate Gasket (Item 8) in place on the Interface Plate (Item 7).
For F5 / H1 Valves (See Figure 4):
Screw in the three sets
of Tie Rods (Item 11).
NOTE: When assembling a manifold
greater than 5 stations, back each tie rod out 2 turns.
This will allow engagement of the End Plate Screws to
the last station.
Place the first station Manifold Base (Item
9) over the Tie Rod sets and plug in the two black connectors
from the harness into the base connector circuit board. The
connectors are keyed, there is only one assembly possible.
Do not twist cables. Continue to build the balance of the
stack vertically, alternating Gasket and Manifold Bases. Place
the right hand End Plate (Item 12) on and lightly tighten the
Screws (Item 13). Lay the entire manifold on a flat surface,
align for straightness and alternately tighten each screw
incrementally to torque specifications in the torque chart.
For F6 / H2, F7 / H3 Valves:
Bring the first station Manifold
Base to the Interface Plate and plug in the two black
connectors from the harness into the base connector circuit
board. The connectors are keyed, there is only one assembly
possible. Do not twist cables. Tighten the Base to the Interface
Plate with the three Bolt / Washers provided with each Base
to torque specifications shown in the torque chart. Continue
to mount each successive O-ring (for F6 / H2) or Molded
Track Seal (for F7 / H3) and Base to the previous Base. Lay
the entire manifold on a flat surface, align for straightness
and alternately tighten each screw incrementally to torque
specifications in the torque chart. Place the right hand End
Plate on last base and tighten screws (see torque chart).
3. NOTE: Transition Plates, Access Plates or Isolation Plugs
must be properly placed as the construction of the stack
progresses. See individual sections of this bulletin.
4. Add valves and accessories to the manifold (if not already
attached). The final assembly should be leak and electrically
tested before operation.
2
4
9
10
11
13
14
12
11
or
3
4
2
4
7
8
5
9
10
1
2
6
25-Pin, Sub-D
Shown
4
2 of 4
1
9
8
7
12
10
2
3
11
6
5
4
Pin
Number
1
2
3
4
5
6
7
8
9
10
11
12
Address
Number
2
4
5
6
7
8
L2
---
Ground
1
L1
3
Connector A
Pin
Number
1
2
3
4
5
6
7
8
9
10
11
12
Address
Number
10
12
13
14
15
16
L2
---
Ground
9
L1
11
Connector B
Supply 120 VAC
1
9
8
7
12
10
2
3
11
6
5
4
Pin
Number
1
2
3
4
5
6
7
8
9
10
11
12
Address
Number
1
2
3
4
5
6
7
8
Ground
N.C.
Common
V+ (N.C.)
Connector A
Pin
Number
1
2
3
4
5
6
7
8
9
10
11
12
Address
Number
9
10
11
12
13
14
15
16
Ground
N.C.
Common
V+ (N.C.)
Connector B
Supply 10-30 VDC
A
B
Figure 3 (12-Pin Round Dual Shown)
Valve Series
F5 / H1
F6 / H2
F7 / H3
Torque - in. lb.
40 to 50
195 to 205
195 to 205
(Nm)
(4.5 to 5.1)
(22.0 to 23.2)
(22.0 to 23.2)
Manifold / End Plate Assembly Torque Values
!
WARNING
Air exhausting from one valve into the exhaust gallery of the manifold
assembly may momentarily pressurize other valve circuits open to the
same gallery. Design the circuit such that there is no hazard or
consequence of damage from this action.
