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F5 Sandwich Regulators

V-437BP

Conversion Procedures

Remove pressure and electrical connections and perform conversion per
instructions below. Tighten all fasteners per Table 3. Liberally grease all seals.
• Loosen three body to base mounting bolts (item 1) using a 2 mm hex wrench

and lift valve body from sandwich.

• Thoroughly clean valve body, regulator, and base mounting surfaces of all

foreign material.

• Perform conversion procedures per instructions below.
• Assure the proper location of the plug located at 12 in either the 12 end or

bottom surface per Table 2. Also assure the location of plugs in holes marked
SP or DP at the 14 and 12 ends as well as the top and bottom surfaces.

• Assure gaskets (items 2 & 4) are installed on valve and regulator mounting

surfaces and flats on studs (item 3) are still parallel to base edge.

• Install the regulator over the studs, engaging the electrical plug carefully

during this process.

• Certain conversions (notably from internal to external pilot supply or vice

versa, or from or to Air Pilot Operated valves) require the pilot supply plugs in
the valve sandwich to be moved. Always verify the proper plug locations in
the valve sandwich prior to reassembly per Table 1. If necessary to relocate
plugs simply remove by prying up with a narrow tool. Assure the o-ring is not
nicked or torn, and that it has a coating of grease. Install o-ring end first into
the appropriate hole.

• Replace the valve on the regulator, engaging the electrical plug carefully

during this process.

• Tighten the 3 main body mounting screws (item 1) using a 3 mm hex wrench

from 2.5 to 2.9 N•m (22 to 26 in.-lbs).

• Apply main pressure and check for leaks. If any are present, do not operate

the valve - repeat the reassembly process until satisfactory.

• Assure gasket (item 27) remains in regulator block track.

Common Port to Independent Port

12 End of Regulator Block
• Remove & discard stamped plate (item 5) and screws (item 6).
• Remove & retain plug (item 7) from area marked SP.
• Install regulator body assembly (item 8).
• Install o-ring (item 9), piston o-ring (item 10), lipseal (item 11), piston

(item 12), spring (item 13), & bonnet assembly (item 14) using new screws
(item 15) from kit.

14 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Move plug (item 7) from SP to DP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

Top Surface of Regulator Block
• Install plug (item 7) removed from 12 end to DP.
Bottom Surface of Regulator Block
• Install plug (item 7) from kit into DP.

Independent Port to Common Port

Top Surface of Regulator Block
• Remove & retain plug (item 7) from DP.
12 End of Regulator Block
• Remove & discard lipseal (item 11), piston (item 12), spring (item 13),

bonnet assembly (item 14) and existing screws (item 15).

• Remove & discard regulator body assembly (item 8).
• Install plug (item 7) removed from top surface into SP.
• Install stamped plate (item 5) using new screws (item 6) from kit.
14 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Move plug (item 7) from DP to SP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

Bottom Surface of Regulator Block

• Remove & discard plug (item 7) from DP.

Regulator to By Pass Plate

14 or 12 End of Regulator Block
• Remove & discard lipseal (item 11), piston (item 12), spring (item 13),

bonnet assembly (item 14) and existing screws (item 15).

• Remove & discard regulator body assembly (item 8).
• Install by pass plate (item 16) using new screws (item 17) from kit.

By Pass Plate to Regulator

14 or 12 End of Regulator Block
• Remove & discard by pass plate (item 16) & existing screws (item 17).
• Install regulator body assembly (item 8).
• Install o-ring (item 9), piston o-ring (item 10), lipseal (item 11), piston

(item 12), spring (item 13), & bonnet assembly (item 14) using new screws
(item 15) from kit.

Common Port to Selector

12 End of Regulator Block
• Remove & discard stamped plate (item 5) & screws (item 6).
• Install regulator body assembly (item 8).
• Install o-ring (item 9), piston o-ring (item 10), lipseal (item 11), piston

(item 12), spring (item 13), & bonnet assembly (item 14) using new screws
(item 15) from kit.

Top Surface of Regulator Block
• Install plug (item 7) from kit to DP.

Independent Port to Selector

Bottom Surface of Regulator Block
• Remove & retain plug (item 7) from DP.
12 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Move plug (item 7) from DP to SP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

14 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Move plug (item 7) from DP to SP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

Selector to Common Port

12 End of Regulator Block
• Remove & discard lipseal (item 11), piston (item 12), spring (item 13),

bonnet assembly (item 14) and existing screws (item 15).

• Remove & discard regulator body assembly (item 8).
• Install stamped plate (item 5) using new screws (item 6) from kit
Top Surface of Regulator Block
• Remove & discard plug (item 7) from DP.

Selector to Independent

12 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Remove & retain plug (item 7) from SP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

14 End of Regulator Block
• Remove bonnet assembly (item 14), lipseal (item 11), piston (item 12), &

spring (item 13) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Move plug (item 7) from SP to DP.
• Reinstall regulator body assembly (item 8).
• Reinstall lipseal (item 11), piston (item 12), spring (item 13), & bonnet

assembly (item 14) using existing screws (item 15).

Bottom Surface of Regulator Block
• Install plug (item 7) removed from 12 end into DP.

Spring Controlled to Air Controlled

(Note: Plug (item 21) on 12 end must be removed and retained regardless of
which end is to be converted)
14 &/or 12 End of Regulator Block
• Remove & discard spring (item 13), & bonnet assembly (item 14) by removing

screws (item 15).

• Install spacer (item 18), lipseal (item 11), non venting piston (item 19), &  air

pilot bonnet (item 20) using existing screws (item 15).

Bottom Surface of Regulator Block
• Install plug (item 21) removed from 12 end into 12.

Spring Ranges

14 &/or 12 End of Regulator Block
• Remove bonnet assembly (item 14) by removing screws (item 15) & discard

old spring (item 13).

• Install spring (item 13), & bonnet assembly (item 14) using existing screws

(item 15).

Air Controlled to Spring Controlled

Bottom Surface of Regulator Block
• Remove and retain plug (item 21) from 12.
14 &/or 12 End of Regulator Block
• Remove & discard spacer (item 18), lipseal (item 11), non venting piston

(item 19), &  air pilot bonnet (item 20) by removing screws (item 15).

• Remove regulator body assembly (item 8).
• Install plug (item 21) removed from bottom surface into 12 (12 end only).
• Reinstall regulator body assembly (item 8).
• Install piston o-ring (item 10), lipseal (item 11), piston (item 12), spring

(item 13), & bonnet assembly (item 14) using existing screws (item 15).

Содержание V402EP

Страница 1: ...ts necessary for ordinary field service WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installatio...

Страница 2: ...4 6 in lbs Cable Plug Solenoid 4 6 Replace the electrical connector using the previous identifications to correctly match solenoids and electrical connectors When installing connector engage the groun...

Страница 3: ...perating pressures down to vacuum in the main valve External pilot pressure and air pilot signals must be greater than or equal to that in the main valve but not outside the ratings above Ambient Temp...

Страница 4: ...Install the plug into the appropriate hole o ring end enters first by pushing it in place until it comes to a stop and the nib is flush with the surface of the sandwich block 3 Replace the valve on i...

Страница 5: ...ion w Spring and Air Return 240 35 2 4 Min 3 Position 210 30 2 1 Max 2 3 Position 1030 150 10 3 NOTE Solenoid operated valves when specified with external pilot may have operating pressures down to va...

Страница 6: ...in its gasket track Then place valve assembly on top of base item 2 Line up electrical plug with socket in base and gently press down on valve to seat plug properly Figure 2 Single Solenoid 2 Position...

Страница 7: ...base 3 Loosen the two captive mounting screws item 11 and then remove the solenoid coil item 9 and sandwich adapter item 13 as a unit from the operator adapter item 15 4 Back out screw item 4 until t...

Страница 8: ...Conversions Service Instructions V 418CP Manifold With Electrical Interconnect Installation Screw Type Hex Wrench Size Torque Button Head 2mm 1 4 to 1 7 Nm 12 to 15 in lbs Socket Head 3mm 2 5 to 2 9 N...

Страница 9: ...ting pressures down to vacuum in the main valve External pilot pressure and air pilot signals must be greater than or equal to that in the main valve but not outside the ratings above Installation Ins...

Страница 10: ...adjacent valves Figure 1 schematically indicates where to place plugs shown as X marks for typical air piloted valves Figure 2 pictorially indicates assembly locations of main gallery plugs Item 8 wh...

Страница 11: ...e manifold bank repeat the assembly process until satisfactory Special Assembly Procedures for manifolds with auxiliary inlet and outlet and or selector type sandwich regulators Auxiliary inlet and ou...

Страница 12: ...ly 13 Flat Gasket 14 Captive Screw 15 Valve Assembly FIGURE 3 Blanking Plate Gasket Mounting Screws 16 Mounting Screws for valve sandwich block to base 17 Flat Gasket blanking plate to manifold base 1...

Страница 13: ...n 4 Way 5 Ports ISSUED October 1999 Supersedes October 1997 ECN P27372 Introduction Follow these instructions when installing operating or servicing the product CAUTION Solenoid versions of this valve...

Страница 14: ...d will not need a plug however some holes may be open and therefore Blank Pilot hole must be left open will require a plug Use a probe to test if holes are open the probe must be able to pass through...

Страница 15: ...operating or servicing the product CAUTION Solenoid versions of this valve contain solid state components that can be damaged by transient voltage spikes over voltage or high temperature To protect ag...

Страница 16: ...plug properly 6 Check to insure that the gasket on the bottom of the valve sandwich block is still properly seated in its gasket track Then place valve assembly on top of flow control Line up electri...

Страница 17: ...on valve for normal operation Air applied to the sandwich regulator must be filtered to realize maximum component life Factory Pre Lubrication Sandwich regulators are pre lubricated at assembly with T...

Страница 18: ...used with F3 valves manufactured after 3 1 97 date code CB3 These units will have socket head cap screws for holding the valve body to the base Sandwich units will not fit units with button head scre...

Страница 19: ...ion Sandwich regulators are pre lubricated at assembly with Texaco Marfak MP 2 grease CAUTION Do not use synthetic reconstituted or oils with an alcohol content or detergent additive CAUTION It is rec...

Страница 20: ...ew screws item 17 from kit By Pass Plate to Regulator 14 or 12 End of Regulator Block Remove discard by pass plate item 16 existing screws item 17 Install regulator body assembly item 8 Install o ring...

Страница 21: ...hat it has a coating of grease Install the plug into the appropriate hole o ring end enters first by pushing it in place until it comes to a stop and the nib is flush with the surface of the sandwich...

Страница 22: ...etting Then turn adjusting knob clockwise until the desired pressure setting is reached 6 Push the adjusting knob inward to engage lock 7 Resetting may be required to compensate for flow after the val...

Страница 23: ...le White Brown Orange Manifold Address Manifold Address Wire Color Wire Color Pin Number Pin Number Figure 1 25 Pin Sub D Pin Callouts WARNING To avoid unpredictable system behavior that can cause per...

Страница 24: ...system is grounded by connecting the 19 Pin Connector Ground Pin 12 to an inside ground screw on the Interface Plate The Interface Plate also includes an outside machined hole for the addition of a g...

Страница 25: ...onnected at the 25 Pin Sub D Figure 1 19 Pin round Collective Wiring Module Figure 2 or 12 Pin round Collective Wiring Module Figure 3 A single address base uses one signal a double address base uses...

Страница 26: ...to install these plugs 1 Determine which gallery is to be isolated between two manifolds 2 As displayed in Figure 6 use the large plugs Item 1 from the service kits to isolate manifolds from the main...

Страница 27: ...2 14 1 1 BOTTOM PORT Plug Location Not Plugged Plug Location Plugged Single Solenoid w internal air return Remote Air Pilot w internal air return Double Remote Air Pilot Valve Sandwich Manifold Passag...

Страница 28: ...from a manifold without having to remove the manifold block from the manifold bank See Figure 7 Place Gasket and Blanking Plate on Manifold and assemble using Mounting Screws provided with kit Tighte...

Страница 29: ...Series Valves ISSUED September 2000 Supersedes October 1999 ECN P27805 Pneumatic WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical...

Страница 30: ...0 40 12V 60Hz 12V 50Hz 12 42 42 24V 60Hz 22V 50Hz 15 45 45 12VDC 19 49 49 24DC 23 53 83 53 120V 60Hz 115V 50Hz When ordering solenoid service kits be sure to specify the two digit solenoid code as giv...

Страница 31: ...return operators of single solenoid valves loosen the two screws 23 until their end cap s can be removed from the valve body 22 6 Gently press on either end of the spool assembly until it slides out o...

Страница 32: ...seated in its gasket track Then place valve assembly on top of base 2 Line up electrical plug with socket in base and gently press down on valve to seat plug properly Part Identification List Item De...

Страница 33: ...alves with Wires Black Wires Red Wires Valves with Terminal Block 14 and Com 12 and Com Will accept 18 to 24 Gauge Wires Terminals Terminals Servicing Solenoid Pilot Refer to Figure 1 to aid with disa...

Страница 34: ...located between the sandwich block and base is properly seated in its gasket track on sandwich block 12 Place valve assembly on top of base 2 Line up electrical plug with socket in base and gently pr...

Страница 35: ...rminals Terminals 12 TERMINAL COM TERMINAL 14 TERMINAL GROUND Terminal Block applications only GROUND All other applications 14 12 WARNING To avoid unpredictable system behavior that can cause persona...

Страница 36: ...is to be isolated between two manifolds 2 Locations a MANIFOLD 8 AUXILIARY ACCESS MANIFOLD 25 AND TRANSITION PLATE 24 MAIN GALLERY ISOLATION As displayed in Figures 3 4 and 5 use the large plugs 6 fro...

Страница 37: ...7 provided with kit Tighten screws from 2 9 to 3 8 Nm 25 to 35 in lbs Apply main pressure and check for leaks If any are present do not operate valves on the manifold bank repeat the assembly process...

Страница 38: ...t closed PS353302P 8 Manifold Base 9 Mounting Screws for valve sandwich block to base 10 Valve Assembly 11 Captive Screw 12 Flat Gasket 13 End Cover Assembly 14 Molded Gasket manifold base to manifold...

Страница 39: ...9 in lbs 3 An external ground connection must be attached to the green ground screw 4 Disregard unused wires or terminals Connections 14 Solenoid 12 Solenoid Valves with Wires Black Wires Red Wires V...

Страница 40: ...Pilot Pressure Supply This valve requires a source of air pressure for shifting a pilot supply The sixth character in the model number identifies this supply when the valve was assembled at the factor...

Страница 41: ...ternately pressurizing one end while exhausting the other Cylinder speed can be influenced by restricting the exhaust path NOTE If the complete blockage of air to atmosphere or extremely fine adjustme...

Страница 42: ...ssembly on top of flow control Line up electrical plug with socket in flow control and gently press down on valve to seat plug properly 7 Tighten the three captive mounting screws item A using a 4 mm...

Страница 43: ...se products are intended for use in general purpose compressed air systems only Operating Inlet Pressure kPa psig bar Min 2 Position Air Return 140 20 1 4 Min 2 Position w Spring and Air Return 240 35...

Страница 44: ...d pressure setting from a lower pressure 2 Before turning on system air pressure disengage lock by pulling adjusting knob outward and then turn knob counterclockwise until knob stops 3 Turn on system...

Страница 45: ...oducts are intended for use in general purpose compressed air systems only Operating Inlet Pressure kPa psig bar Min 2 Position Air Return 140 20 1 4 Min 2 Position w Spring and Air Return 240 35 2 4...

Страница 46: ...l by pass plate item 16 using new screws item 17 from kit By Pass Plate to Regulator 14 or 12 End of Regulator Block Remove discard by pass plate item 16 existing screws item 17 Install regulator body...

Страница 47: ...e holes have identification alongside as shown in the figure and plugs must be located in the holes as described in Table 1 2 To remove a plug insert a narrow tool under the side of the nib and pry it...

Страница 48: ...ed setting Then turn adjusting knob clockwise until the desired pressure setting is reached 6 Push the adjusting knob inward to engage lock 7 Resetting may be required to compensate for flow after the...

Страница 49: ...other conditions listed in these instructions Medium must be moisture free if ambient temperature is below freezing Service according to procedures listed in these instructions Installation service an...

Страница 50: ...iring Module SCD251CA Plug in and assemble Collective Wiring Module to Collective Wiring Left Hand End Plate Blank Collective Wiring Assembly Do Not Twist Flex Ribbon Collective Wiring End Plate Wirin...

Страница 51: ...will need to be isolated at 14 and or 12 galleries to prevent improper air pressure signals reaching adjacent valves Figure 2 schematically indicates where to place plugs shown as X marks for typical...

Страница 52: ...12 BP1 BP2 14 1 3 5 12 P1 2 4 14 5 1 3 12 BP1 BP2 2 4 14 5 1 3 12 BP1 BP2 FIGURE 2 Example Schematic Diagram shows manifolds with valve assemblies and plugs F3 F5 Series Valves Manifold with Flexboard...

Страница 53: ...nsient voltage suppressor or varistor that has a minimum rating of 1 6 times the rated voltage of the solenoid valve and sufficient capacity to dissipate the energy of other inductive loads WARNING To...

Страница 54: ...in 1 Brown Pin 1 White Pin 5 Black Pin 2 Red Pin 3 Green Pin 4 Orange Pin 4 Black Pin 2 White Pin 3 Blue Pin 2 Black Pin 3 White Ground 12 Terminal Com Terminal 14 Terminal Green Red Black Connections...

Страница 55: ...Pressure Range Maximum 145 PSIG 1000 kPa Ambient Temperature Range 15 C to 49 C 5 F to 120 F Voltage Range Rated Voltage 10 15 Introduction Follow these instructions when installing operating or servi...

Страница 56: ...F7 H2 H3 34 Piston Sleeve H1 F6 F7 H2 H3 35 Screw Auto Plate 36 Auto Plate Connector 37 Screws Return Operator F5 H1 15 20 38 Gasket Valve to Base 5599 2 5599 1 Auto 39 Gasket Adapter to Sandwich Blo...

Страница 57: ...put into use Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPRO...

Страница 58: ...lve Series F5 H1 F6 H2 F7 H3 Torque in lb 40 to 50 195 to 205 195 to 205 Nm 4 5 to 5 1 22 0 to 23 2 22 0 to 23 2 2 4 14 12 Smaller Manifold Larger Manifold Transition Plate Left Right F3 to F5 R F3 to...

Страница 59: ...ing up electrical plug cavity 5 Slide Flow Control Sandwich over the male female tie rods C protruding from top of subbase or manifold and press down on flow control to seat electrical plug if applica...

Страница 60: ...linder port 2 to exhaust Both valves exhaust the base at port 3 5 1 3 Valve Sandwich Block Valve Body Flow Control Sandwich Electrical Socket Adjusting Screw For Port 4 Adjusting Screw For Port 2 Base...

Страница 61: ...Introduction Follow these instructions when installing operating or servicing the product NOTE The Independent Regulators shown are with regulators on the 14 end Regulators may also be on the 12 end...

Страница 62: ...pter Regulator 17 Gasket Regulator Block 18 Gasket Valve to Regulator Block 19 Screw Valve to Mtg Stud 2 8 to 3 9 25 to 35 20 O ring 21 Plug Pilot 22 End Plate 23 Gasket Regulator Base 24 Stud Mountin...

Страница 63: ...shown are with regulators on the 14 end Regulators may also be on the 12 end or both the 12 and 14 end CAUTION The reverse valve porting utilized with Independent Port will reverse the function of 4 W...

Страница 64: ...PSIG F6 H2B F7 H3B 5 PS3609P Pilot Plug Kit F6 H2B 27 20 PS3709P Pilot Plug Kit F7 H3B 28 20 PS3640P Mounting Studs F6 H2B 26 12 PS3740P Mounting Studs F7 H3B 26 12 PS3648P By Pass Cap F6 H2B F7 H3B 1...

Страница 65: ...iaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application...

Страница 66: ...ssembly possible Do not twist cables Continue to build the balance of the stack vertically alternating Gasket and Manifold Bases Place the right hand End Plate Item 12 on and lightly tighten the Screw...

Страница 67: ...n plugs Note air piloted valves whether single or double will need to be isolated at 14 and or 12 galleries to prevent improper air pressure signals reaching adjacent valves Figure 5 schematically ind...

Страница 68: ...to www parker com pneumatic Instruction Sheets Available V 402 F H ISO 5599 2 Solenoid Service V 440 F H ISO 5599 2 Valve Installation V 441 F H ISO Valve Service V 442 H ISO 5599 1 Auto Valve Instal...

Страница 69: ...o change by Parker Hannifin Corporation and its subsidiaries at any time without notice Application Limits These products are intended for use in general purpose compressed air systems only Operating...

Страница 70: ...plugged M Pilot holes may be molded shut and will not need a plug however some holes may be open and therefore Blank Pilot hole must be left open will require a plug Use a probe to test if holes are o...

Страница 71: ...life If used in conjunction with an H2 or F6 Sandwich Flow Control assemble between the valve and the Sandwich Flow Control H2 or F6 Valves H2 or F6 Flow Control Sandwiches are only recommended for us...

Страница 72: ...rt Regulation with 4 Way 3 Position Cylinder to Exhaust Function Independent Port Regulation Shown CAUTION CAUTION Requires 4 Way 3 Position Inlet to Cylinder Valve 3 1 5 Independent and Single Port R...

Страница 73: ...procedure at right to verify proper function Outlet Pressure Adjustment 1 Before turning on the air supply turn the adjusting knob counterclockwise until compression is released from the pressure cont...

Страница 74: ...4 Slide plug H into poppet L and secure in housing with retaining ring G Marfak MP 2 is a registered trademark of Texaco A B C E L K F M H J G N D 15 Place o ring F onto piston E and slide into housin...

Страница 75: ...If used in conjunction with an H3 or F7 Sandwich Flow Control assemble between the valve and the Sandwich Flow Control H3 or F7 Valves H3 or F7 Flow Control Sandwiches are only recommended for use wit...

Страница 76: ...egulation with 4 Way 3 Position Cylinder to Exhaust Function Independent Port Regulation Shown CAUTION CAUTION Requires 4 Way 3 Position Inlet to Cylinder Valve 3 1 5 Independent and Single Port Regul...

Страница 77: ...ing Level B F7 Valves Conversion to external pilot supply is accomplished by inserting small plugs in the sandwich plate located on the bottom of the valve These plugs are located in small holes which...

Страница 78: ...dowel 3 Assemble vee packing Q and backflow retainer R to seal retainer P Vee on vee packing Q and flat side of backflow retainer R should face the threaded end of the seal retainer P 4 Assemble the s...

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