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The  friction  brake  is  a  load  holding  brake  only  and  has
nothing to do with dynamic braking or rate of descent of a
load.

The brake clutch is splined to the primary sun gear shaft
between the motor and the primary sun gear. It will allow
this shaft to turn freely in the direction to raise a load and
lock up to force the brake discs to turn with the shaft in the
direction to lower a load.  

The hydraulic cylinder, when pressurized, will release the
spring  pressure  on  the  brake  discs,  allowing  the  brake
discs to turn freely.

Dual Brake System – Operation

When hoisting a load, the brake clutch which connects the
motor shaft to the primary sun gear, allows free rotation.
The sprag cams lay over and permit the inner race to turn
free  of  the  outer  race,  see  figure  2.    The  static  brake
remains fully applied. The hoist, in hoisting, is not affect-
ed by any braking action. 

When the hoisting operation is stopped, the load attempts
to turn the primary sun gear in the opposite direction. This
reversed  input  causes  the  sprag  cams  to  instantly  roll
upward and firmly lock the shaft to the fully engaged fric-
tion brake. 

When the hoist is powered in reverse to lower the load,
the  motor  cannot  rotate  until  sufficient  pilot  pressure  is
present to open the brake valve.  The friction brake with-
in  the  hoist  will  completely  release  at  a  pressure  lower
than that required to open the brake valve. The extent to
which the brake valve opens will determine the amount of
oil that can flow through it and the speed at which the load
will be lowered. Increasing the flow of oil to the hoist motor
will  cause  the  pressure  to  rise  and  the  opening  in  the
brake  valve  to  enlarge,  speeding  up  the  descent  of  the
load.  Decreasing  this  flow  causes  the  pressure  to  lower
and the opening in the brake valve to decrease thus slow-
ing the descent of the load. 

When the control valve is shifted to neutral, the pressure
will drop and the brake valve will close, stopping the load.
The  static  brake  will  engage  and  hold  the  load  after  the
brake valve has closed.

When lowering a load very slowly for precise positioning
little or no oil flow actually occurs through the hoist motor.
The pressure will build up to a point where the brake will
release  sufficiently  to  allow  the  load  to  rotate  the  motor
through its own internal leakage. This feature results in a
very slow speed and extremely accurate positioning.

The friction brake receives very little wear in the lowering
operation. Most of the heat generated by the lowering and
stopping of a load is absorbed by the hydraulic oil where
it can be readily dissipated.  

7

Содержание BRADEN Gearmatic BG6A

Страница 1: ...BG6A BG6B HYDRAULIC PLANETARY HOIST PACRWINCH DIVISION P O BOX 547 BROKEN ARROW OK U S A 74013 PHONE 918 251 8511 FAX 918 259 1575 www paccarwinch com LIT2286 R2 5 2010 Printed in U S A Copyright 201...

Страница 2: ......

Страница 3: ...E CLUTCH SERVICE 22 23 PLANET CARRIER SERVICE 24 25 HOIST ASSEMBLY 26 29 REVERSING DIRECTION OF DRUM ROTATION 30 FASTENER TORQUE CHART 32 METRIC CONVERSION TABLE 33 Safety informational callout s used...

Страница 4: ...259 1575 Provide the complete hoist model number and serial number when making inquiries The model and serial num bers are stamped into the data plate attached to the base to the left of the hydraulic...

Страница 5: ...t the beginning of each work shift Defects must be cor rected before operating hoist 8 Keep equipment in good operating condition Perform scheduled servicing and adjustments listed in the Preventive M...

Страница 6: ...7 88 LOWER PORT SAE 16 ORB 1 5 16 12 ORB 1 57 4 12 A HOIST PORT SAE 16 ORB 1 5 16 12 THD MOTOR A B 020 20 06 3 81 029 20 56 4 06 039 21 01 4 32 6 25 12 50 1 75 LOWERING PORT SAE 10 ORB 7 8 14 THD 62 1...

Страница 7: ...4 THD 62 15 28 8 00 63 3 75 15 00 6 63 87 MOTOR A B 020 20 58 4 07 029 21 08 4 32 039 21 08 4 32 A B 656 4 Holes 4 04 15 91 3 78 3 75 6 63 14 56 15 00 63 15 28 88 1 22 10 26 8 00 67 7 28 7 84 HOIST PO...

Страница 8: ...tem The dynamic brake system has two operating compo nents 1 Brake valve assembly 2 Hydraulic motor The brake valve is basically a counterbalance valve with improved metering It contains a check valve...

Страница 9: ...l sufficient pilot pressure is present to open the brake valve The friction brake with in the hoist will completely release at a pressure lower than that required to open the brake valve The extent to...

Страница 10: ...in temperature Maximum cold weather start up viscosity should not exceed 5 000 SUS with a pour point at least 20o F 7oC lower than the minimum ambient temperature Under continuous operating conditions...

Страница 11: ...d an oil from a different temperature range would be more appropriate Oil viscosity with regard to ambient temperature is critical to reliable brake operation Make certain that the gear oil viscosity...

Страница 12: ...ompounds EP 220 PREVAILING AMBIENT TEMPERATURE oF 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 oF AGMA 5 EP ISO VG 220 AGMA 4 EP ISO VG 150 SYNTHETIC OR EQUIVALENT oC 40 30 20 10 0 10 20 3...

Страница 13: ...Install a pressure gauge in the haul in port and apply a stall pull on the hoist If pressure is low increase relief valve setting until recommended pressure is obtained NOTE If pressure does not incr...

Страница 14: ...m up procedure in Preventive Maintenance section Same remedy for F1 D Brake will not hold when control valve is returned to neutral after lifting a load 1 Excessive system back pressure acting on the...

Страница 15: ...rator training as required Remove oil level plug and check oil level Fill to proper level See Hoist Installation section for control valve specifica tions G The hoist runs hot 1 Same as A 5 2 Be certa...

Страница 16: ...7 OIL SEAL 1 28 BALL BEARING 2 29 SNAP RING 1 31 O RING 1 32 OIL SEAL 1 33 LOCKWASHER 6 34 CAPSCREW 6 ITEM DESCRIPTION QTY 49 16166 8 PLUG 1 51 DRIVE SCREW 4 53 LOCKWASHER 6 54 CAPSCREW 6 55 CABLE WED...

Страница 17: ...AP RING 1 372 SNAP RING 1 400 OUTPUT PLANET CARRIER ASY 1 406 OUTPUT PLANET CARRIER 1 407 OUTPUT PLANET GEAR 3 408 OUTPUT PLANET GEAR SHAFT 3 409 ROLLER BEARING 6 410 BEARING SPACER 3 411 THRUST BEARI...

Страница 18: ...assembling hoist HOIST DISASSEMBLY 1 Disconnect all hoses and fittings at the hoist 2 Stand the hoist on the bearing support plate Remove the brake release tube assembly 59 between the brake valve blo...

Страница 19: ...drum for nicks spalling or excessive wear Replace the drum if wear is greater than 0 015 in 0 4 mm when compared to unworn area of teeth 2 Install new bearings in the drum if replacement is nec essary...

Страница 20: ...eparator plates and motor sup port Note groove on outside diameter of motor support Although most photos in this section show splined discs all procedures are the same except where specifically noted...

Страница 21: ...eplace steel disc if splines are worn to a point disc is distorted or heat discolored 5 Check brake spring free length minimum free length is 15 16 in 23 8 mm Check springs for any sign of cracking or...

Страница 22: ...must rise above uppermost flange 080 in 2 mm maximum and 000 in 00 mm If the gap exceeds the maximum limit there are too many brake discs in stack up or the discs are distorted If the gap is less tha...

Страница 23: ...0 psi 0 13 800 kPa gauge and shut off valve to this fitting Apply 1000 psi 6 900 kPa to the brake Close shut off valve and let stand for five 5 minutes If there is any loss of pressure in five 5 minut...

Страница 24: ...assembly If disassembly is necessary remove the bushing according to the procedure covered in Step No three 3 All brake clutch assembly parts should be thoroughly cleaned and inspected before assem bl...

Страница 25: ...t it through the sprag clutch If the inner race will not go through the bushings the bushings have probably been damaged and should be replaced 6 Turn the assembly over with the snap ring down Install...

Страница 26: ...terial displacement or abnormal wear the bearing should be replaced Likewise the cage should be inspected for unusual wear or deformation particularly the cage bars If there is any damage that will im...

Страница 27: ...ce Always use NEW roll pins When properly posi tioned 50 of the roll pin will engage the planet gear shaft and 50 will remain in the planet carrier 4 Note that the roll pin is slightly recessed in the...

Страница 28: ...ith petroleum jelly or gear oil and install in base and drum 4 Tighten the bearing support capscrews to the recom mended torque 5 Stand hoist on bearing support end Install the output sun gear and thr...

Страница 29: ...quired Use sealant on the outside surface of the oil seal Install with spring side of the seal toward bearing using a flat plate to avoid distortion Install a new O ring in the groove on the O D of th...

Страница 30: ...i to the brake release port The brake discs will move freely with the brake released 14 Install the hoses and fittings to the brake cylinder release port 15 Install a new O ring on the motor pilot the...

Страница 31: ...brake and close the shut off valve Let the brake stand for five 5 minutes If there is any loss of pressure the brake pack should be disassembled for inspection of the sealing surfaces and the brake p...

Страница 32: ...y smooth the assembly should be replaced 30 REVERSING DIRECTION OF DRUM ROTATION Motor Case Drain Brake Release Circuit Brake Release Circuit Hoisting Port Motor Case Drain Motor Brake Valve M Lowerin...

Страница 33: ...he original capscrews and tighten to recommended torque 10 Connect the motor case drain hose to the motor case drain port 11 If your winch had the brake release hose connected directly to the motor th...

Страница 34: ...void using thread lubricants as the applied torque may vary by 10 40 depending upon product used Dry Lubed Dry Lubed Dry Lubed Dry Lubed Torque LB FT Grade 5 Grade 8 1 4 20 28 5 16 3 8 18 24 16 24 7 1...

Страница 35: ...Hg 60o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds sq i...

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