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Operating Manual

Version 1.0.4

Milling machine

Item no. 333 8160

Содержание 333 8160

Страница 1: ...Operating Manual Version 1 0 4 Milling machine Item no 333 8160...

Страница 2: ...Stored charge 14 1 9 4 Separation guard 15 1 10 Safety check 15 1 11 Personal protective equipment 16 1 12 For your own safety during operation 16 1 13 Switching off and securing the milling machine 1...

Страница 3: ...12 Selecting the speed 32 4 12 1 Standard values for cutting speeds 32 4 12 2 Standard values for speeds with HSS Eco twist drilling 33 4 13 Operation DRO5 34 4 13 1 Keyboard eight keys 34 4 13 2 Oper...

Страница 4: ...claims for defects warranty 66 8 5 Advice for disposal Options of reuse 66 8 6 Storage 67 8 7 Dismantling disassembling packing and loading 67 8 7 1 Decommissioning 68 8 7 2 Dismantling 68 8 7 3 Disa...

Страница 5: ...paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can...

Страница 6: ...as well as the warning notes on the milling machine When installing operating maintaining and repairing the milling machine it is necessary to observe the corresponding standards If European standard...

Страница 7: ...ther pictograms Symbol Signal word Definition consequence DANGER Impending danger that will cause serious injury or death to people WARNING A danger that can cause serious injury or death CAUTION A da...

Страница 8: ...um Maschinen Germany GmbH the milling machine is being used improperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expr...

Страница 9: ...tive measures in order to avoid health risks When processing plastics the operating company of the machine must ensure that static electricity generated during the machining process can be discharged...

Страница 10: ...uilt according to the standard EN 61800 3 EMC class C2 WARNING This machine is not intended for use in residential buildings in which the power supply is provided via a public low voltage supply syste...

Страница 11: ...or if they are detached disconnect the milling machine immediately All additional devices installed by the operator must be equipped with the prescribed safety devices As the operating company this i...

Страница 12: ...sonnel WARNING Inappropriate operation and maintenance of the machine constitutes a danger for the personnel objects and the environment Only authorized personnel may operate the machine Persons autho...

Страница 13: ...use a suitable extraction unit CAUTION Risk of fire and explosion by using flammable materials or cooling lubricants Before processing inflammable materials e g aluminium magnesium or using inflammabl...

Страница 14: ...rned off the power supply is interrupted The exceptions are the areas marked by the pictogram in the adjacent margin WARNING Dangerous voltage even if the main switch is switched off The areas marked...

Страница 15: ...y check Check the milling machine at regular intervals Check all safety devices before each operation once a week with the machine in operation after all maintenance and repair work General check Equi...

Страница 16: ...must be strictly observed during assembly operation maintenance and repair Wear safety goggles Switch off the milling machine before you measure the workpiece If your concentration is reduced for exa...

Страница 17: ...ed with regards to their proper condition namely by a qualified electrician or under the supervision and direction of a qualified electrician prior to initial start up and after modifications or repai...

Страница 18: ...d machine data 2 1 Electrical connection MH25SV Total connected load 230V 50Hz 2 KW Milling spindle motor power 1 5 KW 10 Nm 2 2 Milling capacity Size of end mill cutter max mm max 25 Size of milling...

Страница 19: ...xis mm 400 max torque drive X axis 2 2 Nm maximum movement speed of X axis m min 0 93 minimum movement speed of X axis m min 0 15 Scale on the X axis hand crank 4mm rev graduation 0 02mm Travel of Y a...

Страница 20: ...machine might change depending on the age and wear of the machine Furthermore the noise emission also depends on production engi neering factors e g speed material and clamping conditions 2 9 Environm...

Страница 21: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Страница 22: ...clamp all clamping levers on the drilling milling machine before lifting the milling machine Make sure that the load attachment does not cause damage to components or paint 3 3 3 Assembly Check if the...

Страница 23: ...1 0 4 2020 12 15 23 Translation of original operating manual MH25SV EN MH25SV_GB_3 fm 3 4 Dimensions A A 0 12 A A 330 300 80 385 545 24 975 620 180 185 970 198 max 1025 250 380 Schwerpunkt Centre of...

Страница 24: ...ask for due attention while executing machine tests within the framework of industrial safety guidelines 3 6 1 Current in the Protective Earth Ground Wire The degree of the leakage current in the pro...

Страница 25: ...portation and storage Therefore we recommend you to use paraffin To clean do not use any solvents nitro cellulose thinner or other cleaning agents that could damage the paint of the milling machine Ob...

Страница 26: ...nate or have all malfunctions rectified promptly Stop the milling machine immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authori...

Страница 27: ...system Switch the control on 4 4 Switching off the milling machine Move the axis direction switches to the neutral middle position Switch off the main switch Switching off and securing the milling ma...

Страница 28: ...eutral middle position Switch the control on again Switch on the spindle rotation again 4 7 Speed setting The adjustment of the speed in the range from 200 4000 min 1 is continuously variable with the...

Страница 29: ...1 Quick change clamping system The milling head is equipped with a collet chuck for tigh tening with pull stud BT30x45 Tightening the pull stud into the taper Clean the seat in the milling spindle Cle...

Страница 30: ...ng the drawbar is not permissible for milling operations The cone connection is released using lateral pressure Injuries may be caused by shavings flying off The milling head is fitted with an M12 dra...

Страница 31: ...ped by fastening the swivel nut on the tool Make sure that the correct collet is used for each milling cutter diameter so that the milling cutter may be fastened securely and firmly 4 10 Clamping the...

Страница 32: ...ndard values or a table reference book e g Tabellenbuch Metall Europa Lehrmittel ISBN 3808517220 The required speed is calculated as follows n speed in min 1 revolutions per minute V cutting speed in...

Страница 33: ...15 24 m min Grey cast iron 10 20 m min Al alloy cured 150 250 m min Speed min 1 4 1194 1911 796 1592 11900 19000 5 955 1529 637 1274 9550 15900 6 796 1274 531 1062 7900 13200 8 597 955 398 796 5900 99...

Страница 34: ...button PROG in order to change the fundamental value of the axis Modification of the basic value of X Y Z After entering this option the basic value is highlighted and the digital bit is located in t...

Страница 35: ...te value in the X axis display Decimal point Selection of decimal places 2 or 3 decimal places Channel setup Multilevel menus press the PROG key to enter the menu to modify X Y Z as well as the speed...

Страница 36: ...S200 there are 4 possibilities to choose from 2 m 5 m 10 m 50 m Use a resolution of 50 microns for the magnetic tapes with the item no 3383978 or 3383979 or 3383980 Other magnetic tapes from other man...

Страница 37: ...s injury to personnel working on the milling machine Damage to the milling machine Only qualified technical personnel should carry out maintenance and repair work on the milling machine 5 1 1 Preparat...

Страница 38: ...age 15 Start of work after every main tenance or repair work Dovetail guides Oiling Oil all guides Weekly Cross table Oiling Oil all bare steel surfaces Use acid free oil Monthly Clamping bolts Millin...

Страница 39: ...nt Z axis Increased play in the milling head spindle can be reduced by adjusting the spindle nut The spindle nuts are readjusted by reducing the thread flanks of the spindle nut with two take up screw...

Страница 40: ...Z axis Spindle nut Cross table Adjustment X axis An extended clearance in the spindles of the cross table can be reduced by adjusting the spindle nuts The spindle nuts are adjusted by reducing the thr...

Страница 41: ...up screws Y axis As required Adjustment gib Cross table Adjustment X axis Turn the take up screws of the gib clockwise The gib is pushed further inward thus reducing the play in the guide way Check t...

Страница 42: ...hinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If th...

Страница 43: ...e article no is located in the spare parts list Die Seriennummer befindet sich am Typschild The serial no is on the rating plate 6 2 Hotline Ersatzteile Spare parts Hotline 49 0 951 96555 118 ersatzte...

Страница 44: ...EN MH25SV_parts fm 6 6 Ersatzteilzeichnungen Spare part drawings A Fr skopf Milling head Img 6 1 Fr skopf Milling head 17 18 14 27 8 32 31 22 31 15 10 28 16 20 18 13 19 12 21 7 4 6 25 23 26 25 5 24 1...

Страница 45: ...6 1A 10 1 Nm S1 IP54 Ins class F 03338160114 15 Riemenscheibe Pulley 1 03338160115 16 Flachriemen Flat belt 1 03338160116 17 Innensechskantschraube Socket head screw 4 ISO 4762 M10 x 20 18 Scheibe Wa...

Страница 46: ...ung Guide 1 03338155147 48 Feder Spring 1 03338155148 49 Exzenter Eccentric 1 03338155149 50 Bolzen Bolt 1 03338155150 51 Innensechskantschraube Socket head screw 2 M4x8 52 Spannstift Spring pin 1 033...

Страница 47: ...V_parts fm B S ule Column 1 2 Img 6 2 S ule Column 1 2 16 14 12 13 17 10 11 15 12 23 21 24 22 25 26 20 18 19 23 27 37 36 34 33 35 53 53 50 49 51 47 49 51 50 27 29 28 51 50 48 49 9 7 49 48 50 51 15 38...

Страница 48: ...Version 1 0 4 2020 12 15 48 Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm C S ule Column 2 2 Img 6 3 S ule Column 2 2 39 42 41 60 57 56 58 70 64 63 62 65 59 64 62 63 61 58 55...

Страница 49: ...Kegelrad Bevel gear 1 03338160216 17 Schraube Screw 1 DIN 913 M6 x 8 18 H lse Sleeve 1 03338160218 19 Schraube Screw 1 03338160219 20 Handrad Handle 1 03338160220 21 Federblech Spring 1 03338160221 22...

Страница 50: ...suring gib 1 03338160256 57 Halter Holder 1 03338160257 58 Innensechskantschraube Socket head screw 3 ISO 4762 M4 x 8 59 Halter Holder 1 03338160259 60 Energiekette Energie chain 1 03338160260 61 Halt...

Страница 51: ...N MH25SV_parts fm D Fr stisch Milling table 1 2 Img 6 4 Fr stisch Milling table 1 2 13 12 11 30 33 32 34 29 31 30 4 27 28 9 5 27 36 37 10 10 35 1 55 19 16 7 17 18 6 15 14 54 38 40 51 52 51 52 22 20 57...

Страница 52: ...Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm E Fr stisch Milling table 2 2 Img 6 5 Fr stisch Milling table 2 2 14 15 6 49 48 46 45 8 3 47 50 28 39 56 25 63 51 52 52 51 10 27 8 44 28 27 30 4...

Страница 53: ...enscheibe Gear wheel 1 03338160317 18 Gewindestift Grub screw 1 ISO 4026 M4 x 8 19 Unterlegscheibe Washer 2 DIN 125 A 6 4 20 Keilleiste Gib 1 03338160320 21 Sechskantmutter Hexogen nut 8 ISO 4032 M6 2...

Страница 54: ...38160350 51 Signalgeber Transmitter 4 03338160351 52 Innensechskantschraube Socket head screw 12 ISO 4762 M4 x 8 53 Halter Holder 1 03338160353 54 Gummiabdeckung Rubber cover 1 03338160354 55 Messstre...

Страница 55: ...escription Menge Gr sse Artikelnummer Qty Size Item no Qty Size Item no 1 R ndelschraube Knurled screw 1 033381604 01 2 Halterung Fixture 1 033381604 02 3 Mikroschalter Microswitch 1 033381602B1 4 Pla...

Страница 56: ...25SV Pos Bezeichnung Description Menge Gr sse Artikelnummer Qty Size Item no 1 Halterung Support 1 03338160501 2 Bedienpanel komplett Operating panel complete 1 03338160502 4 Not Halt Pilzkopfschalter...

Страница 57: ...g 6 8 Maschinenschilder Machine labels 1 2 3 Ersatzteilliste Maschinenschilder Spare part list machine labels MH25SV Pos Bezeichnung Description Menge Gr sse Artikelnummer Qty Size Item no 1 Frontschi...

Страница 58: ...Version 1 0 4 2020 12 15 58 Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm 6 7 Schaltplan Einzelplatinen Wiring diagram single boards I Img 6 9 Schaltplan Wiring diagram...

Страница 59: ...Version 1 0 4 2020 12 15 59 Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm J Img 6 10 Schaltplan Wiring diagram...

Страница 60: ...Frequenzumrichter Frequency converter 1 033381601U2 2A0 Digitalpositionsanzeige DRO5 Digital indicator DRO5 1 3383975 2A1 Mainboard Mainboard 1 033381602A1 2A1microfuse Feinsicherung Microfuse 2 Tr g...

Страница 61: ...Version 1 0 4 2020 12 15 61 Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm 6 8 Schaltplan zusammen gefasste Platinen Wiring diagram merged boards K Img 6 11 Schaltplan Wiring diagram...

Страница 62: ...Version 1 0 4 2020 12 15 62 Originalbetriebsanleitung MH25SV DE EN MH25SV_parts fm L Img 6 12 Schaltplan Wiring diagram...

Страница 63: ...halter Werkzeugwechsler Tool change switch 1 033381602B4 2B3 1 Sensor Endschalter Z Achse Sensor end switch Z Axis 1 033381602S5 2B3 2 Sensor Endschalter Y Achse Sensor end switch Y Axis 1 033381602S5...

Страница 64: ...of grease It is not possible to push out the taper Taper sleeve has shrunk onto the cone Let the machine run at highest speed for two minutes to warm it up and attempt to remove the taper again Remov...

Страница 65: ...ed or machined Drawbar Threaded rod to fix the taper mandrel in the quill Drill chuck Drill bit adapter Collet Holder for end mill Drill mill head Upper part of the milling machine Quill Hollow shaft...

Страница 66: ...man ual is disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the...

Страница 67: ...manage ment If appropriate call on the help of a specialist waste disposal company for the treatment of the material Please make sure that the electrical components are disposed of professionally and...

Страница 68: ...n The films are made of polyethylene PE and the cushion parts are made of polystyrene PS These materials can be reused after reconditioning if they are passed to a collection station or to the appropr...

Страница 69: ...about the recycling of this product please consult your District Office the municipal waste col lection station or the shop where you have bought the product 8 11 Product follow up We are required to...

Страница 70: ...1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related parts of controls Part 2 Validation EN ISO 12100 2013 S...

Страница 71: ...gations of the operating company 12 of the operator 12 Operation DRO5 34 P Personal protective equipment 21 Power failure 28 Power supply 24 Q Qualification of personnel Safety 11 R Requirements regar...

Страница 72: ...25 SV OPTImill MH 25 V SV Ersatzteile OPTImill MH 25 V SV Zubeh r OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Arti...

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