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3 Configuration

Vision System FZ5 series Hardware Setup Manual (Z423)

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e) Digital CCD Camera (Standalone): FZ-S

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(Using 3Z4S-LE VS-MC Series)

f) Digital CCD Camera (Standalone): FZ-S

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(Using 3Z4S-LE VS-MCA Series)

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1,000

VS-MC15

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VS-MC30

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VS-MC75

3Z4S-LE

VS-MC25N

Camera placement distance (mm)

Y field of view (mm)

100

1,000

100

1,000

3Z4S-LE

VS-MCA25

VS-MCA30

VS-MCA50

VS-MCA75

VS-MCA15

VS-MCA20

VS-MCA35

Camera placement distance (mm)

Y field of view (mm)

t10

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Содержание fz5 series

Страница 1: ...Vision Sensor FZ5 Series Vision System Hardware Setup Manual Z423 E1 02 FZ5 6 FZ5 6 FZ5 8 FZ5 8 FZ5 11 FZ5 11 FZ5 12 FZ5 12 FZ5 L35 FZ5 L35...

Страница 2: ...Mitsubishi Electric Corporation Other company names and product names in this document are the trademarks or registered trade marks of their respective companies NOTE All rights reserved No part of th...

Страница 3: ...tion This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing FA systems Pers...

Страница 4: ...tem Function Reference Manual Vision System FH FZ5 series Macro Customize Functions Programming Manual Vision System FH FZ5 Series User s Manual for Communications Settings Vision System FH series Ope...

Страница 5: ...Net IP PROFINET Ethernet RS 232C Parallel interface Troubleshooting and Problem Solving Information Reference Matrix Manual Basic information Vision System FH FZ5 Series User s Manual Vision System FH...

Страница 6: ...ock the Units together Move the sliders toward the back of the Units as shown below until they click into place Precautions for Correct Use Precautions for Correct Use 4 3 1 Connecting Controller Comp...

Страница 7: ...roduct Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance Additional Information Additional information to read as required This inform...

Страница 8: ...Manual Structure 6 Vision System FZ5 series Hardware Setup Manual Z423...

Страница 9: ...ision System FZ5 series Hardware Setup Manual Z423 1 2 3 4 5 6 1 2 3 4 5 6 Confirm the Package Overview of FH FZ5 series Configuration Handling and Installation Environment Setup and Wiring I O Interf...

Страница 10: ...s 23 All Series 23 FH 1000 2000 3000 5000 Series 24 FH L series 25 FZ5 and FZ L Series 26 Related Manuals 27 Terminology 29 Revision History 34 Section 1 Confirm the Package 1 1 Sensor Controller 1 2...

Страница 11: ...3 Camera Cable 3 51 3 3 1 Camera Cables and Right angle Camera Cable 3 51 3 3 2 Bend resistant Camera Cable and Bend resistant Right angle Camera Cable 3 52 3 3 3 Long distance Camera Cable and Long...

Страница 12: ...0 2000 3000 5000 Series 5 29 5 4 3 FH L Series 5 30 5 4 4 FZ5 Series 5 30 5 4 5 FZ5 L Series 5 30 5 5 Camera Installation 5 31 5 5 1 All Series 5 31 5 5 2 FH 1000 2000 3000 5000 Series 5 32 5 5 3 FH L...

Страница 13: ...1 7 Other Parallel Converter Cable 6 33 6 2 Encoder Interface 6 44 6 3 EtherCAT Interface 6 47 6 4 Ethernet Interface 6 49 6 4 1 FH 1000 2000 3000 5000 Series 6 50 6 4 2 FH L Series 6 52 6 4 3 FZ5 Ser...

Страница 14: ...price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis co...

Страница 15: ...esponsible for the user s programming of a programmable Product or any consequence thereof Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in...

Страница 16: ...Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage The filled circle symbol indicates operations that you must do The specif...

Страница 17: ...odically to prepare for data loss When using an intranet environment through a global address connecting to an unauthorized terminal such as a SCADA HMI or to an unauthorized server may result in netw...

Страница 18: ...do not stare directly into the light emitted from the LED If a specular object is used take care not to allow reflected light enter your eyes Do not touch the terminals while the power supply is ON Do...

Страница 19: ...ent including but not limited to outdoor equipment equipment exposed to chemical contamination equipment exposed to electromagnetic interference and equipment exposed to vibration and shocks d Applica...

Страница 20: ...FG if no base is used so that failures or malfunctions may be caused Perform Class D grounding with a grounding resistance of 100 or less Keep the ground line as short as possible by setting the groun...

Страница 21: ...nector by pulling or bending the cable It may damage the connector Do not attempt to dismantle repair or modify the product Should you notice any abnormalities immediately stop use turn OFF the power...

Страница 22: ...lammable gases Place free of dust salts and iron particles Place free of vibration and shock Place out of direct sunlight Place where it will not come into contact with water oils or chemicals Place n...

Страница 23: ...n SD memory card in the reverse orientation at an angle or in a twisting manner Before removing a USB flash drive or SD memory card make sure that data is not being read or writ ten to them For a USB...

Страница 24: ...ce at initial operations When controlling stages and robots using the measurement results from the Sensor Controller axis movement output based on calibration and alignment measurement always take fai...

Страница 25: ...vice transaction permission pursuant to the law This product contains a lithium battery for which the following notice applies Perchlorate Material spe cial handling may apply See www dtsc ca gov haza...

Страница 26: ...performance of the OMRON devices that comply with EC EU Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices ar...

Страница 27: ...hat characters on the monitor are readable the test is a pass This product complies with EC EU Directives EMC related performance of the OMRON devices that comply with EC EU Directives will vary depen...

Страница 28: ...evel of disturbance of the video is such that characters on the monitor are readable the test is a pass This product complies with EC EU Directives EMC related performance of the OMRON devices that co...

Страница 29: ...cautions for correct use of FZ5 800 FZ5 1200 series in the manual Vision System FZ5 L Instruction Sheet 9910002 2 FZ5 L35 FZ5 L35 To confirm the setup procedures safety and usage precautions of the Vi...

Страница 30: ...ation Manual for Sysmac Studio Z343 FH 1 FH 1 FH 2 FH 2 FH 3 FH 3 FH 5 FH 5 When User connect to NJ series via EtherCAT communication Describes the operating procedures for setting up and operating FH...

Страница 31: ...0 series All FZ5 6 series name the following FZ5 6 FZ5 6 FZ5 800 series All FZ5 8 series name the following FZ5 8 FZ5 8 FZ5 1100 series All FZ5 11 series name the following FZ5 11 FZ5 11 FZ5 1200 seri...

Страница 32: ...up to 128 scenes If you need more than 128 scenes you can separate them into different groups or use the Conversion Scene Group Data Tool to create a scene group that contains over 128 scenes process...

Страница 33: ...lete parallel processing of measurements and log ging Traditionally logging was not possible while processing measurements Either measurements or logging had to be given priority and the other one had...

Страница 34: ...be changed in Ref setting Model The image pattern that serves as the inspection target Characteristics portions are extracted from images of the object and registered as model registration Term Defini...

Страница 35: ...f computa tion For instance Negative number inverting all bits of a positive number and then adding 1 to the result The first digit is used to judge whether the number is positive or negative When 0 P...

Страница 36: ...ffix to the catalog number on the front and back covers of the manual Revision code Date Revised content 01 July 2019 The Catalog Number has been revised form Z366 E1 06 as the FZ5 series manual 02 Se...

Страница 37: ...1 20 FH 2 20 FH 3 20 FH 5 20 Series 1 3 1 1 4 FH L Series 1 3 1 1 5 FH L 10 Series 1 4 1 1 6 FZ5 12 FZ5 11 FZ5 6 FZ5 8 Series 1 4 1 1 7 FZ5 L35 Series 1 5 1 1 8 FZ5 L35 10 Series 1 5 1 2 Sold Separat...

Страница 38: ...es 1 General Compliance Information and Instructions for EU 1 Membership registration 1 Power source 1 male FH XCN 1 Ferrite core for camera cable 2 Sensor Controller 1 FH 1 10 FH 2 10 FH 3 10 FH 5 10...

Страница 39: ...on Manual for FH series 1 General Compliance Information and Instructions for EU 1 Membership registration 1 Power source 1 male FH XCN 1 Ferrite core for camera cable 8 Sensor Controller 1 FH L 1 Ins...

Страница 40: ...al Compliance Information and Instructions for EU 1 Power source 1 male FH XCN L 1 Sensor Controller 1 FZ5 12 FZ5 12 10 FZ5 11 FZ5 11 10 FZ5 8 FZ5 8 10 FZ5 6 or FZ5 6 10 Installation Instruction Manua...

Страница 41: ...35 Series Sensor Controller 1 FZ5 L35 1 Instruction Sheet Japanese and English 1 General Compliance Information and Instructions for EU 1 Sensor Controller 1 FZ5 L35 10 1 Instruction Sheet Japanese an...

Страница 42: ...s Lens required 4 megapixels Color 8 5 ms 2 FH SC04 Monochrome FH SM04 2 megapixels Color 4 6 ms 2 FH SC02 Monochrome FH SM02 0 3 megapixels Color 3 3 ms FH SC Monochrome FH SM Digital CMOS Cameras Le...

Страница 43: ...istance Color FZ SQ100N 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 2 Frame rate in high speed mode when the camera is connected using two c...

Страница 44: ...aximum cable length depends on the Camera being connected and the model and length of the Cable being used For further information please refer to 3 3 4 Cable Connection Table on page 3 54 and 3 3 5 C...

Страница 45: ...m 010 USB Cable for Touch Panel Monitor Cable length 2 m or 5 m FH VUAB M 1 LCD Monitor and Cable Appearance Description Model Reference LCD Monitor 8 4 inches For Box type Controllers 1 1 It can be u...

Страница 46: ...2 A GX JC03 6 port Current consump tion 0 22 A GX JC06 Industrial Switching Hubs for EtherNet IP and Ethernet 3 port Failure detection None Current consump tion 0 22 A W4S1 03B 5 port Failure detectio...

Страница 47: ...n Unit 1 Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Connector Terminal Block Conversion Units can be connected Recommended Connector Terminal Block Conversion Unit OMRON XW2R 34GD T XW2Z EE 3 3 Insert t...

Страница 48: ...Cables length 0 3 m 0 5 m 1 m 2 m 3 m 5 m 10 m 15 m XS5W T421 MD K Rugged type Cable with Connectors on Both Ends M12 RJ45 Wire Gauge and Number of Pairs AWG22 2 pair Cable Cables length 0 3 m 0 5 m 1...

Страница 49: ...the function of the Vision edition For more details about other com patible models and functions refer to our product information Media only DVD 1 SYSMAC SE200D 1 license SYSMAC SE201L 3 license SYSMA...

Страница 50: ...1 Confirm the Package 1 14 Vision System FZ5 series Hardware Setup Manual Z423...

Страница 51: ...H 1000 FH 2000 FH 3000 FH 5000 Series 2 4 2 1 3 FH L Series 2 5 2 1 4 FZ5 Series 2 5 2 1 5 FZ5 L Series 2 6 2 2 System Configuration 2 7 2 2 1 FH 1000 2000 3000 5000 Series 2 7 2 2 2 FH L Series 2 8 2...

Страница 52: ...of the vision inspection An FH FZ5 series Sensor Controller executes vision inspections according to user created flows Additional Information In the FH FZ5 series Sensor Controller a flow that conta...

Страница 53: ...ection results or input conditions of the vision inspection You can use macro processing to execute pre packaged processing items and functions in the FH FZ5 to create original programs This allows yo...

Страница 54: ...Sysmac device i e NJ NX NY series Controller or EtherCAT slave Therefore the optimum functions or operations can be realized The following is an example system configuration Example of the FH Sensor...

Страница 55: ...Ethernet and PLC Link Connections Example of the FZ5 Sensor Controllers 4 camera type 1 To use Straight or cross STP shielded twisted pair cable of category 5 or higher for Ethernet and RJ45 con nect...

Страница 56: ...2 6 Vision System FZ5 series Hardware Setup Manual Z423 Vision System FZ5 L series is a low cost BOX type Sensor Controller with added positioning and inspection functionality not available in the FZ...

Страница 57: ...2 m 5 m 10 m min bending radius 59 mm The power supply connected to FH Sensor Controller varies depending on the number of connected cameras and types for various consumption current types Use is acco...

Страница 58: ...t Recommended model by OMRON FZ DU SD Memory Card HMC SD291 HMC SD491 Peripheral Device Standalone camera FZ SC FZ S FZ SC2M FZ S2M FZ SFC FZ SF FZ SPC FZ SP FZ SHC FZ SH FH SC FH SM FH SC02 FH SM02 I...

Страница 59: ...sistant camera cable FZ VSB3 2 m 3 m 5 m 10 m min bending radius 69 mm Right angle camera cable FZ VSL3 2 m 3 m 5 m 10 m min bending radius 69 mm Bend resistant Right angle camera cable FZ VSLB3 2 m 3...

Страница 60: ...es as images Items indicated with an asterisk are dedicated items and cannot be substituted The Controller performs the image processing specified by the user settings and outputs the measurement resu...

Страница 61: ...processing item Vision System FH FZ5 series User s Manual Cat No Z365 Select Tool System settings and then under Startup set ting set the settings for Basic Communication and Opera tion mode Vision S...

Страница 62: ...ing Operation In the Main Window layout 0 click the Switch layout button and then select Main Window Layout 1 Vision System FH FZ5 series User s Manual Cat No Z365 In the Main Window layout 1 check th...

Страница 63: ...3 Long distance Camera Cable and Long distance Right angle Camera Cable 3 53 3 3 4 Cable Connection Table 3 54 3 3 5 Cable Extension Units 3 57 3 4 Lens 3 61 3 4 1 C mount Lens for 1 3 inch Image Sens...

Страница 64: ...3 Configuration 3 2 Vision System FZ5 series Hardware Setup Manual Z423 3 5 Touch Panel Monitor and Cable 3 90 3 6 LCD and Cable 3 96 3 7 Sysmac Studio 3 99...

Страница 65: ...ble Camera 2 4 8 2 4 8 Supported Camera FH S series camera All of the FH S series cameras are connectable All of the FH S series cameras are con nectable 2 All of the FH S series cameras are connect a...

Страница 66: ...mode Encoder Interface Input voltage 5 V 5 Signal RS 422A Line Driver Level Phase A B Z 1 MHz Monitor Interface DVI I output Analog RGB DVI D single link 1 USB I F USB 2 0 host 2 BUS Power 5 V 0 5 A p...

Страница 67: ...sistance Impact force 150 m s2 Test direction up and down front and behind left and right Usage Environ ment Noise immunity Fast Tran sient Burst DC power Direct infusion 2 kV Pulse rising 5 ns Pulse...

Страница 68: ...e connectable FH S series cameras except FH SM21R SC21R are connect able 2 FH S series cameras except FH SM21R SC21R are connectable FH Sseries cameras except FH SM21R SC21R are connect able 2 FZ S se...

Страница 69: ...nputs 34 outputs Use 5 to 8 Lines Operation mode Multi line random trigger mode Encoder Interface Input voltage 5 V 5 Signal RS 422A Line Driver Level Phase A B Z 1 MHz Monitor Interface DVI I output...

Страница 70: ...0 m s2 Test direction up and down front and behind left and right Noise immunity Fast Tran sient Burst DC power Direct infusion 2 kV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0...

Страница 71: ...Connect an external device such as a PLC E DVI I connector Connect a monitor F I O Parallel con nector control lines data lines Connect the controller to external devices such as a sync sensor and PL...

Страница 72: ...D memory card and the card is usable F SD BUSY LED Blinks while the SD memory card is accessed G EtherCAT RUN LED Lit while EtherCAT communications are usable H EtherCAT LINK ACT IN LED Lit when conne...

Страница 73: ...perational status ECAT ERROR Red OFF No error Blinking Communication setting error or PDO mapping error Single flash Synchronization error or communications data error Double flash Application WDT tim...

Страница 74: ...4 5 mm 19 2 143 182 5 24 141 190 20 1 Four M4 mounting holes with a depth of 4 5 mm 26 7 148 5 10 5 94 66 2 38 1 Four M3 mounting holes with a depth of 4 5 mm Sensor Controllers FH series Box type FH...

Страница 75: ...Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 UI Opera tions USB...

Страница 76: ...umidity range Operating and Storage 10 to 90 RH with no condensation Ambient atmosphere No corrosive gases Vibration tolerance 5 to 8 4 Hz with 3 5 mm amplitude 8 4 to 150 Hz acceleration of 9 8 m s2...

Страница 77: ...le the layout turned on output setting is displayed D ACCESS LED Blinks while the internal nonvolatile memory is accessed E SD PWR LED Lit while power is supplied to the SD memory card and the card is...

Страница 78: ...USB 3 0 has a high ability to supply the bus power Use the Sensor Controller by combining USB 3 0 faster transport can be realized D Ethernet connector Connect an Ethernet device Ethernet port EtherNe...

Страница 79: ...ve the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions Four M4 mounting holes with a depth of 6 5 mm Unit mm 52 9 15 10 200 137 6 54 3 32 2 91 3 63 9 125 6 117...

Страница 80: ...r of Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 1 Operating on...

Страница 81: ...n Ambient atmosphere No corrosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration direc...

Страница 82: ...of Scenes 128 1 Operating on UI USB Mouse Yes wired USB driver less type Touch Panel No RS 232C USB connection FH MT12 Setup Create the processing flow using Flow editing Language Japanese English Sim...

Страница 83: ...ep time 8 minute count Sweep count 10 times Vibration direction up and down front and behind left and right Shock resistance Impact force 150 m s2 Test direction up and down front and behind left and...

Страница 84: ...Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 1 Operating on UI USB Mouse Yes wired USB...

Страница 85: ...tion Ambient atmosphere No corrosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration di...

Страница 86: ...Images to Sensor Controller Possible Number of Scenes 128 Operating on UI USB Mouse Yes wired USB driver less type Touch Panel No RS 232C USB connection FH MT12 Setup Create the processing flow using...

Страница 87: ...t 10 times Vibration direction up and down front and behind left and right Shock resistance Impact force 150 m s2 Test direction up and down front and behind left and right Noise immunity Fast Transie...

Страница 88: ...t OMRON representative FZ5 800 Series FZ5 1200 Series Connect monitor 9 RS 232C RS 422 con nector Connect an external device such as a personal computer or PLC 10 USB connector Connect a USB device Do...

Страница 89: ...FZ5 1100 FZ5 1200 Series Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions 246 296 130 110 7 6 68 Four M3 mounting holes with a...

Страница 90: ...es or About Max Num ber of Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scen...

Страница 91: ...rosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration direction up and down front and...

Страница 92: ...upply Wire the power supply unit independently of other devices After wiring replace the terminal cover 7 Monitor connector analog RGB Connect a monitor 8 RS 232C connector Connect an external device...

Страница 93: ...3 1 4 FZ5 L Series Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions 2 The 2 camera type has only two camera connectors on its...

Страница 94: ...0 mm 11 26 5 98 12 76 mm Pixel size 7 4 m 7 4 m 5 5 m 5 5 m Shutter function Electronic shutter Shutter speeds can be set from 20 s to 100 ms Electronic shutter Shutter speeds can be set from 25 s to...

Страница 95: ...et from 60 s to 100 ms Partial function 1 to 2048 lines 2 to 2048 lines 4 to 3072 lines 4 line increments Frame rate Image Acquisition Time 1 1 The image acquisition time does not include image conver...

Страница 96: ...era is connected using two camera cables 40 1 fps 24 9 ms 3 Lens mounting C mount Recommend 3Z4S LE SV V series C mount Recommend 3Z4S LE SV H series C mount Recommend 3Z4S LE SV LLD series Field of v...

Страница 97: ...H SCX SMX Dimensions 27 25 32 dia 7 12 22 7 38 8 2 Four M4 mounting holes with a depth of 4 0 mm 34 7 40 30 40 30 Four M4 mounting holes with a depth of 4 0 mm 1 32UNF C MOUNT 25 16 8 12 22 7 Four M4...

Страница 98: ...a FH SCX12 SMX12 Four M4 mounting holes with a depth of 4 0 mm 16 8 27 25 32 dia 9 5 14 5 22 7 40 5 8 2 Four M4 mounting holes with a depth of 4 0 mm 30 30 40 40 7 34 1 32UNF C MOUNT Four M4 mounting...

Страница 99: ...download CAD data from www fa omron co jp 10 40 5 31 40 5 IMAGE AREA 68 58 68 58 43 6 43 6 OPTICAL AXIS 5 31 35 35 35 5 31 36 12 22 LED Four M4 mounting holes with a depth of 5 0 mm Four M4 mounting h...

Страница 100: ...on speed Standard A multiple of 23 5 s Camera cable 2 Communication speed High speed A multiple of 11 2 s For example the actual shutter speed is below when the shutter speed is set to 2 000 s Camera...

Страница 101: ...Three M2 mounting holes with a depth of 3 mm both sides Two M4 mounting holes with a depth of 5 5 mm U1 C mount screw Unit mm Four R2 5 35 36 dia 1 32UNC 2A C m ount 34 10 5 40 7 14 5 0 05 15 5 0 05 1...

Страница 102: ...3 Configuration 3 40 Vision System FZ5 series Hardware Setup Manual Z423 20 4 Megapixels Camera FH SM21R FH SC21R Tightening torque 1 2 N m Optic axis...

Страница 103: ...4 4 m 3 45 m 3 45 m Shutter func tion Electronic shutter select shutter speeds from 20 s to 100 ms Partial func tion 12 to 480 lines 12 to 1200 lines 12 to 2044 lines Frame rate Image Acquisition Time...

Страница 104: ...mm 5 5 33 5 10 5 9 59 5 1 4 20UNC with a depth of 5 5 mm 6 5 28 28 24 12 14 5 22 Three M2 mounting holes with a depth of 3 0 mm 19 4 5 4 7 9 20 5 1 32UN 2A C mount Unit mm 7 9 10 5 14 5 29 46 5 20 5 1...

Страница 105: ...ww fa omron co jp Unit mm Four R3 35 36 dia 1 32UNC 2A C m ount 34 10 5 40 7 14 5 0 05 15 5 0 05 17 69 0 05 22 7 R1 2 Mounting holes with a depth of 2 5 mm 4 directions 0 01 0 Mounting Holes 2 4 5 dia...

Страница 106: ...lines Frame rate Image Acquisition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 204 fps 4 9 ms Field of vision installation distance S...

Страница 107: ...isition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 80 fps 12 5 ms Lens mounting Special mount M10 5 P0 5 Field of vision instal lati...

Страница 108: ...3 9 2 From CCD surface 3 4 12 5 dia 16 pin round connector Two 4 3 dia 26 17 M10 5 3 22 12 4 5 5 5 10 3000 43 Unit mm 9 2 From CCD surface Four M1 7 mounting holes with a depth of 1 5 mm Eight M1 7 m...

Страница 109: ...a Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes with a depth of 5...

Страница 110: ...rate Image Acquisition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 60 fps 16 7 ms Field of vision 7 5 4 7 to 13 8 2 mm 13 8 2 to 53...

Страница 111: ...eries Narrow view FZ SQ010F Standard view FZ SQ050F 1 The mounting brackets can be connected to either side Dimensions 1 57 11 38 94 8 44 Mounting Bracket 1 1 4 20UNC Depth 6 Four M4 Depth 6 46 45 67...

Страница 112: ...connected to either side Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp 1 49 3 38 94 8 44 Mounting Bracket 1 1 4 20UNC Depth 6 Four M4...

Страница 113: ...omron co jp 3 3 1 Camera Cables and Right angle Camera Cable Specification Model FZ VS3 2 m FZ VSL3 2 m Shock resistiveness durability 10 to 150 Hz Single amplitude 0 15 mm 3 directions 8 strokes 4 t...

Страница 114: ...data from www fa omron co jp 3 3 2 Bend resistant Camera Cable and Bend resistant Right angle Camera Cable Specification Model FZ VSB3 2 m FZ VSLB3 2 m Shock resistiveness durability 10 to 150 Hz Sin...

Страница 115: ...have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp 3 3 3 Long distance Camera Cable and Long distance Right angle Camera Cable Specification Model FZ VS4 15 m FZ VS...

Страница 116: ...FZ VSL3 2 m 3 m 5 m 10 m Bend resistant Camera cable Bend resistant Right angle Camera cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Camera cable Long distance Right angle Camera cable FZ VS4...

Страница 117: ...ht angle Camera cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Camera cable Long distance Right angle Camera cable FZ VS4 FZ VSL4 15 m Name Model of Sensor Controller Length High speed digital...

Страница 118: ...ra cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Cam era cable Long distance Right angle Camera cable FZ VS4 FZ VSL4 15 m Name Model of Sensor Controller Length Small Digital CCD Camera Standa...

Страница 119: ...n Unit when connecting the Intelligent Compact Digital Camera or the Lighting Controller 11 5 to 13 5 VDC Current consumption 2 2 The current consumption shows when connecting the Cable Extension Unit...

Страница 120: ...n 2 Camera cable 15 m 6 Extension Unit 4 High speed 1 5 m Using FZ VS VSL 2 15 m Configuration 3 Camera cable 5 m 3 Extension Unit 2 2 5 m Using FZ VS VSL 4 3 15 m Configuration 4 Camera cable 5 m 6 E...

Страница 121: ...standard mode but the connectable cable length will be shorter 2 The FH S has two channels to connect Camera Cables Connection to two channels makes image transfer two times faster than connection to...

Страница 122: ...r 1 2 and 3 as well as for 4 5 and 6 However the type and length of Camera Cable 1 must be the same as those of Camera Cable 4 2 must be the same as 5 and 3 must be the same as 6 Connection Configurat...

Страница 123: ...14V 3Z4S LE SV 2514V 3Z4S LE SV 3518V Appearance Dimen sions mm Focal length 12 mm 16 mm 25 mm 35 mm Aperture F No 1 4 to Close 1 4 to Close 1 4 to Close 1 8 to Close Filter size M27 0 P0 5 M27 0 P0 5...

Страница 124: ...16 1 4 to 16 1 4 to 16 1 4 to 16 Filter size M40 5 P0 5 M35 5 P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 Maximum sen sor size 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch Mount C mount Model 3Z4S LE SV 351...

Страница 125: ...m 8 mm 12 mm 16 mm Aperture F No 1 8 to 16 1 4 to 16 1 4 to 16 1 4 to 16 Filter size Can not be used a fil ter M55 0 P0 75 M35 5 P0 5 M30 5 P0 5 Maximum sensor size 1 inch 1 inch 1 inch 1 inch Mount C...

Страница 126: ...mm 18 mm 25 mm Aperture F No 2 5 to 16 2 1 to 16 2 1 to 16 Filter size M62 P0 75 M43 P0 75 M43 P0 75 Maximum sensor size 4 3 inch Mount C mount Model 3Z4S LE VS LLD35 3Z4S LE VS LLD50 Appearance Dime...

Страница 127: ...0 P0 75 M62 0 P0 75 Maximum sensor size 1 8 inch Mount M42 mount Model 3Z4S LE VS L5028 M42 10 3Z4S LE VS L8540 M42 10 3Z4S LE VS L10028 M42 10 Appearance Dimen sions mm Focal length 50 mm 85 mm 100 m...

Страница 128: ...ze 2 3 inch Mount C Mount Model 3Z4S LE VS MC20 1 Appearance Dimen sions mm Focal length 20 mm Filter size M27 0 P0 5 Optical magnification 0 04 0 25 0 4 Aperture fixed F No 2 2 5 6 8 2 5 6 8 2 5 6 8...

Страница 129: ...l 3Z4S LE VS MC35 1 Appearance Dimen sions mm Focal length 35 mm Filter size M27 0 P0 5 Optical magnification 0 26 0 3 0 65 Aperture fixed F No 2 1 9 5 6 8 1 9 5 6 8 1 9 5 6 8 Depth of field mm 3 2 8...

Страница 130: ...3 inch Mount C Mount 3 4 8 Vibration and Shock Resistant C mount Lens for 1 inch Image Sensor Specification Model 3Z4S LE VS MCH12 1 Appearance Dimen sions mm Focal length 12 mm Filter size M35 5 P0 5...

Страница 131: ...5 6 8 Depth of field mm 3 262 0 735 0 1050 0 17 6 49 3 70 4 1 8 4 9 7 1 Maximum sensor size 1 inch Mount C mount Model 3Z4S LE VS MCH50 1 Appearance Dimen sions mm Focal length 50 mm Filter size M40...

Страница 132: ...ch Mount C mount 3 4 9 Vibration and Shock Resistant C mount Lens for 1 8 inch Image Sensor Model 3Z4S LE VS MCL18 M42 1 Appearance Dimen sions mm Focal length 18 mm Filter size M46 0 P0 75 Optical ma...

Страница 133: ...2 8 5 6 8 2 8 5 6 8 Depth of field mm 3 97 6 188 0 269 0 6 5 13 4 19 2 2 0 3 9 5 6 Maximum sensor size 1 8 inch Mount M42 mount Model 3Z4S LE VS MCL50 1 Appearance Dimen sions mm Focal length 50 mm Fi...

Страница 134: ...from maximum aperture 5 6 and 8 0 3 When circle of least confusion is 40 m Model 3Z4S LE VS MCL100 1 Appearance Dimen sions mm Focal length 100 mm Filter size M46 0 P0 75 Optical magnification 0 05 0...

Страница 135: ...FZ SC5M S5M 2 3 inch equiva lent 16 8 14 2 8 4 7 1 WD mm 2 75 3 110 8 68 8 110 3 Effective FNO 9 42 9 49 9 94 10 49 Depth of field mm 3 3 3 04 0 8 0 84 Resolution m 4 12 43 12 9 6 71 6 99 TV distortio...

Страница 136: ...S LE VS TCH4 110 Optical magnification 5 4 0 Field of view 5 V H mm FH SC SM 1 3 inch equivalent 1 2 0 9 FH S 05R 1 2 5 inch equivalent 1 43 1 07 FZ SC S 1 3 inch equivalent 1 2 0 9 FZ SC2M S2M 1 1 8...

Страница 137: ...einforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used When using the Extension Tube check it on the actual device before using it 3 4 12 Extension Tubes S...

Страница 138: ...the field of vision mm 1 The Y axis of the optical chart shows the camera installation distance mm or WD 2 1 The lengths of the fields of vision given in the optical charts are the lengths of the Y ax...

Страница 139: ...t15 t20 t20 t25 t25 t40 t40 t2 t2 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t40 t40 t1 t1 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t1 t1 t2 t2 t5 t5 t10 t10 t15 t15 t20 t20 t0 5 t0 5 t1 t1 t2 t2 t5...

Страница 140: ...0 t30 t0 t5 t10 t15 t20 t0 t2 t5 t10 t15 t0 t2 t5 t0 t1 t2 t0 t0 5 t1 t0 t0 5 t20 t30 t50 t40 t40 t25 t50 t40 t30 t25 t20 t15 t10 t10 t5 t5 t0 t15 Camera placement distance mm Y field of view mm Camer...

Страница 141: ...t15 t10 t30 t40 t45 t50 t55 t60 t35 t10 t5 t5 t0 t0 t0 t0 10 100 1 000 10 100 1 000 10 000 FZ LES30 FZ LES16 FZ LES6 FZ LES3 WD mm Y field of view mm 10 100 1 000 10 000 0 0 0 1 0 0 1 0 1 t0 t0 t0 t0...

Страница 142: ...t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t0 5 t0 5 t2 t2 t20 t20 t25 t25 t30 t30 t35 t35 t40 t40 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t35 t35 t40 t40 t0 t0 t15 t15 t10 t10 t5 t5 t0 t0 t0 t...

Страница 143: ...be used with an extension tube j Digital CMOS Camera Standalone FH S 21R Using 3Z4S LE VS LLD Series Note The 3Z4S LE VS LDD Series cannot be used with an extension tube 100 1 000 5 000 0 1 VS LLD18 V...

Страница 144: ...t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t1 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t0 5 t1 t2 t5 t10 t15 t20...

Страница 145: ...Z4S LE VS MCA Series 10 100 1 000 10 000 1 10 100 1 000 t2 t10 t30 t2 0 t5 t5 t10 t0 t10 t30 t20 t0 t0 t40 t10 t10 t20 t20 t10 t0 t0 t0 t0 VS MC15 VS MC20 VS MC25N VS MC30 VS MC50 VS MC75 3Z4S LE Came...

Страница 146: ...t20 t20 t10 t10 t0 t0 t0 t0 t0 t0 t0 t0 t2 t2 t10 t10 t30 t30 t20 t20 t5 t5 t5 t5 t10 t10 t0 t0 t10 t10 t30 t30 t20 t20 t0 t0 t0 t0 t10 t10 t10 t10 t20 t20 t20 t20 t10 t10 t0 t0 t0 t0 t0 t0 t0 t0 t40...

Страница 147: ...4S LE VS MC25N Camera placement distance mm Y field of view mm 10 100 1 000 10 1 100 1 000 3Z4S LE VS MCA25 VS MCA30 VS MCA50 VS MCA75 VS MCA15 VS MCA20 VS MCA35 Camera placement distance mm Y field o...

Страница 148: ...VS MC50 VS MC75 3Z4S LE Camera placement distance mm Y field of view mm t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t20 t5 t10 t20 t10 t20 t30 t10 t20 t30 t40 t2...

Страница 149: ...0 t5 t0 t15 t10 t0 t40 t5 t0 t20 t15 t10 t5 t40 t20 t0 10 100 1 000 10 000 10 1 100 1 000 3Z4S LE VS MCA25 VS MCA30 VS MCA50 VS MCA75 VS MCA15 VS MCA10 VS MCA6 5 VS MCA4 VS MCA20 VS MCA35 Camera place...

Страница 150: ...t5 t10 t20 t0 t5 t10 t20 t30 t0 t0 t10 t20 t30 t40 t0 t20 t30 t40 t10 t20 t30 t40 t10 t5 10 100 1 000 10 1 100 1 000 VS MCH100 3Z4S LE VS MCH12 VS MCH16N VS MCH25 VS MCH35 VS MCH50 VS MCH75 5 000 Came...

Страница 151: ...S LE VS MCH100 VS MCH12 VS MCH16N VS MCH25 VS MCH35 VS MCH50 VS MCH75 5 000 Camera placement distance mm Y field of view mm t0 t0 t0 t10 t10 t10 t10 t5 t1 t2 t20 t5 t10 t30 t40 t10 t20 t20 t20 t20 t20...

Страница 152: ...olor Brightness 500 cd m2 Typ Contrast Ratio 600 1 Typ Viewing angle Left and right each 80 upward 80 downward 60 Backlight Unit LED edge light Backlight lifetime About 100 000 hour Touch panel 4wire...

Страница 153: ...6 Monitor connector analog RGB Connect a monitor cable for analog RGB 7 OSD Menu button The button to activate the OSD menu 8 RS 232C Connect a serial communication port for touch panel communication...

Страница 154: ...uch Panel Cable Model FH VMDA 2 m FH VUAB 2 m XW2Z 200PP 1 2 m Cable type DVI Analog Conversion Cable USB Cable RS 232C Cable Vibration resis tance 10 to 150 Hz one side amplitude 0 1 mm 10 times for...

Страница 155: ...Touch Panel Monitor Connection Example Signal Cable 2 m 5 m 10 m Video signal DVI Analog Conversion Cable Touch panel operation signal USB Cable RS 232C Cable Type A Type B D Sub Analog RGB DVI A DVI...

Страница 156: ...ons Do not directly connect an electric wire that is simply twisted to the terminal block Recommended wire size AWG 13 to 22 0 326 to 2 62 mm2 Terminal screw M4 Tightening torque 1 0 N m Crimping Term...

Страница 157: ...5 m 10 m RS 232C Cable for Touch Panel Monitor XW2Z PP 1 1 Cable is available in 2 m 5 m 10 m USB Cable for Touch Panel Monitor FH VUAB 1 Cable is available in 2 m 5 m 17 pin DVI connector 15 pin D SU...

Страница 158: ...s Input signal Analog RGB video input 1 channel Power supply voltage 21 6 to 26 4 VDC Current consumption Approx 0 7 A max Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icin...

Страница 159: ...s ON 2 LED indicator lamp for SYNC Lit up orange while the video signal is input 3 Power connection terminal Connect power unit for 24 VDC 4 Video input RGB Video input terminal RGB 5 MENU button OSD...

Страница 160: ...GB Conversion Connector FH VMRGB Dimensions Unit mm 221 5 0 5 0mm Panel cut drawing 161 5 0 5 0mm 103 5 130 172 230 85 5 38 12 5 129 4 171 90 75 4 M4 75 26 31 5 40 Mountable board thickness 1 6 to 4 8...

Страница 161: ...FH Series Corresponding version of Sysmac Studio Standard Edition Vision Edition FH 5050 FH 3050 FH 2050 FH 1050 Version 5 60 Supported by version 1 15 or higher Version 5 50 Supported by version 1 1...

Страница 162: ...3 Configuration 3 100 Vision System FZ5 series Hardware Setup Manual Z423...

Страница 163: ...tem FZ5 series Hardware Setup Manual Z423 4 1 All Series 4 2 4 2 FH 1000 2000 3000 Series 4 4 4 3 FH 5000 Series 4 5 4 4 FH L Series 4 6 4 5 FZ5 Series 4 7 4 6 FZ5 L Series 4 8 Handling and Installati...

Страница 164: ...r or modify the product Do not drop the product nor apply excessive vibration or shock to the product Doing so may cause malfunction or burning This product is heavy Be careful not to drop it while ha...

Страница 165: ...product immediately above significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet containing high voltage equipment Do not install the...

Страница 166: ...o as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide a clearance of 50 mm or more above the sensor controller away from other devi...

Страница 167: ...low so as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide a clearance of 50 mm or more above the sensor controller away from other...

Страница 168: ...good heat dissipation install the product only in the position shown below so as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide...

Страница 169: ...tions for Correct Use Although the LCD panel is manufactured with precision technology there are cases where some products are shipped with traces of pixel defects This is due to the structural reason...

Страница 170: ...rature exceed 50 C 122 F Provide a forced air fan cooling or air conditioning if the ambient temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F Installation method...

Страница 171: ...p Touch Panel Monitor or Monitor 5 29 5 4 1 All Series 5 29 5 4 2 FH 1000 2000 3000 5000 Series 5 29 5 4 3 FH L Series 5 30 5 4 4 FZ5 Series 5 30 5 4 5 FZ5 L Series 5 30 5 5 Camera Installation 5 31 5...

Страница 172: ...em FZ5 series Hardware Setup Manual Z423 5 8 Installation in a Control Panel 5 37 5 8 1 All Series 5 37 5 8 2 FH 1000 2000 3000 Series 5 39 5 8 3 FH 5000 Series 5 41 5 8 4 FH L Series 5 43 5 8 5 FZ5 S...

Страница 173: ...light After confirming that this product is started up communicate with the high order device Should you notice any abnormalities immediately stop use turn OFF the power supply and contact your OMRON...

Страница 174: ...5 Setup and Wiring 5 4 Vision System FZ5 series Hardware Setup Manual Z423 Maintenance Turn OFF the power and safety measures before maintenance...

Страница 175: ...he earth FG only to the grounding terminal Precautions for Correct Use RESET signal Do not input RESET immediately after turning ON the power If you want to use RESET input to synchronize with the tim...

Страница 176: ...easurement results is within the range of movement of the stages and robots On the Sensor Controller side use logical operations and conditional branches in a comple mentary way to add a check process...

Страница 177: ...ler Installation Precautions for Safe Use Power Supply and Wiring Make sure to use the product with the power supply voltage specified by this manual Use a DC power supply with safety measures against...

Страница 178: ...se as possible Ground the FH Sensor Controller independently If sharing the ground line with other devices or connecting it with a building beam the Sensor Controller might be adversely affected Conne...

Страница 179: ...mmended tightening torque 0 7 0 8 N m 2 Connect the wire and power source to the terminal block connector male depending on the indicated terminal block connector 3 Insert the terminal block connector...

Страница 180: ...controllers without exter nal power supplies FLV TCC1 FLV TCC4 FLV TCC3HB FLV TCC1EP FL TCC1 When connecting the following lighting or light controllers FL TCC1PS FL MD MC S8VK G12024 S8VS 12024 S8VK...

Страница 181: ...CC1PS FL MD MC S8VK G24024 S8VS 18024 S8VK G24024 S8VS 24024 S8VK G48024 S8VS 48024 Other than above case S8VK G12024 S8VS 12024 S8VK G24024 S8VS 18024 S8VK G24024 S8VS 18024 Item Connected cameras Li...

Страница 182: ...e significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet containing high voltage equipment Do not install the Sensor Controller withi...

Страница 183: ...nctions may be caused It is short circuited with FG of the customer device when installing it directly because the case of the controller is connected with SG 0 V Do not ground the plus terminal when...

Страница 184: ...0 6 N m 2 Insert the terminal block connector male into the terminal block connector female on the FH Sensor Controller side 3 Insert the power supply terminal connector male into the power supply ter...

Страница 185: ...e When you connect the camera using lighting Controller the power consumption is same when connect to the Intelligent Compact Digital Camera Recommended Power Source for FH L Series Item Camera Type N...

Страница 186: ...ensor controllers side by side For the back mounting the back side clearance of 15 mm is nor required Do not install the product immediately above significant heat sources such as heaters transformers...

Страница 187: ...Controller Installation 5 5 3 3 FH L Series Mounting of the Back Side Recommended tightening torque 0 54 N m to 0 6 N m The tolerance 0 2 mm Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance...

Страница 188: ...g the DIN rail 1 Mount DIN rail mounting bracket FH XDM L to the four mount holes on the back of the Sensor Controller 2 Mount the DIN rail Recommended tightening torque 0 54 N m to 0 6 N m The tolera...

Страница 189: ...Wiring Vision System FZ5 series Hardware Setup Manual Z423 5 3 Sensor Controller Installation 5 5 3 3 FH L Series Dimensions of DIN rail mounting bracket FH XDM L 76 59 Four 4 6 dia 3 157 2 102 2 13...

Страница 190: ...his orientation Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance 15 mm Clearance 15 mm Clearance 15 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearanc...

Страница 191: ...g the Sensor Controller to the DIN rail click the rail stoppers hook the part of A to rail one to the end and then push up the rail stoppers with pushing to B direction When removing insert a flat hea...

Страница 192: ...ng surface Name Model Manufacturer Note DIN35 mm rail NS 35 7 5 PERF PHOENIX CONTACT Length 75 5 95 5 115 5 200 cm Material Iron Surface Conductive End plate NS 35 15 PERF PHOENIX CONTACT Length 75 5...

Страница 193: ...ler s FG terminal or the PLC s FG terminal Since the PC s shell and the SG 0 V are connected inside the PC current would run through the route shown in the figure below and cause burnout As in the cas...

Страница 194: ...trical potential between the connected device and the controller may cause failure or malfunction Ground the FG terminal of the non isolated device Ground the SG 0 VDC terminal of the isolated device...

Страница 195: ...adjacent devices do not generate heat provide at least 50 mm of clearance from the top of the Controller For the clearance at the bottom and sides follow the mounting method Do not install the product...

Страница 196: ...the panel Tightening torque 0 5 to 0 6 N m Mounting the controller to the optional VESA attachment unit VESA compatible mounting of the controller is possible by attaching the optional VESA attachment...

Страница 197: ...the 24 VDC power supply s positive terminal If the positive terminal is grounded it causes the electric shock when you touch the SG 0 V such as case of the con troller or the camera Use the cables and...

Страница 198: ...left and back sides of product Do not install the product immediately above significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet c...

Страница 199: ...bending radius of the cable Otherwise the cable may be damaged Precautions for Safe Use Please insert DVI I connector perpendicularly so that the connector resin part and pin are not rubbing against...

Страница 200: ...make the Sensor Controller recognize the monitor again when switch ing operation is performed Re recognition process in switching operation has an effect such as a delay in measurement time When fix t...

Страница 201: ...cable It may damage the cable Secure the minimum bending radius of the cable Otherwise the cable may be damaged While the power is ON or immediately after the power is turned OFF the Sensor Controlle...

Страница 202: ...e FH SC12 FH SM12 Do not ground the positive terminal of 24 VDC power source The internal circuit is possible to be given damage it can be cause the failure Mount the ferrite core attached to the came...

Страница 203: ...The internal circuit is possible to be given damage it can be cause the failure Secure the minimum bending radius of the cable or cable connector Precautions for Safe Use When the connected camera to...

Страница 204: ...mera to the Sensor Control comes packaged with a base make sure to mount with the base Since the enclosure of the camera main body made of metals is short circuited with the internal circuit the inter...

Страница 205: ...me refer to the Using External Storage Devices and External Drive Name in Vision System FH FZ5 Series User s Manual Cat No Z365 Precautions for Correct Use Handling of SD memory card When you touch a...

Страница 206: ...Remote Operation tool is supported all of the series FH 1000 2000 3000 5000 FH L FZ5 and FZ5 L series When you purchase these series newly both software DVD and license are required Additional Inform...

Страница 207: ...aintenance Make sure to tighten all installation screws securely Accessibility for Operation and Maintenance Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending...

Страница 208: ...the sine wave vibration test method IEC 60068 2 6 and the shock test method IEC 60068 2 27 of the Environmental Testing for Electrotechnical Products It is designed so that malfunctioning will not occ...

Страница 209: ...in the following positions For good ventilation provide a clearance of 50 mm or more above the Sensor Controller away from other devices in the normal floor mounting For the right and left sides prov...

Страница 210: ...installing multiple units side by side Side Mounting Bottom Mounting Installation in a Control Panel 19 5 143 24 141 4 M4 depth 4 5 mounting screw hole 19 2 143 182 5 24 141 190 20 1 4 M4 depth 4 5 mo...

Страница 211: ...in the following positions For good ventilation provide a clearance of 50 mm or more above the Sensor Controller away from other devices in the normal floor mounting For the right and left sides prov...

Страница 212: ...installing multiple units side by side Side Mounting Bottom Mounting Installation in a Control Panel 19 5 143 24 141 4 M4 depth 4 5 mounting screw hole 19 2 143 182 5 24 141 190 20 1 4 M4 depth 4 5 mo...

Страница 213: ...midity of between 10 to 90 RH Orientation of Product For good heat dissipation install the product only in the position shown below so as not to block the ventilation holes Do not install the product...

Страница 214: ...by side For the back mounting the back side clearance of 15 mm is nor required Mounting the base of the Sensor Controller Floor mounting Recommended tightening torque 0 54 N m to 0 6 N m The tolerance...

Страница 215: ...ation in a Control Panel 5 5 8 4 FH L Series Mounting of the Back Side Recommended tightening torque 0 54 N m to 0 6 N m The tolerance 0 2 mm Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance...

Страница 216: ...g the DIN rail 1 Mount DIN rail mounting bracket FH XDM L to the four mount holes on the back of the Sensor Controller 2 Mount the DIN rail Recommended tightening torque 0 54 N m to 0 6 N m The tolera...

Страница 217: ...Wiring Vision System FZ5 series Hardware Setup Manual Z423 5 8 Installation in a Control Panel 5 5 8 4 FH L Series Dimensions of DIN rail mounting bracket FH XDM L 76 59 Four 4 6 dia 3 157 2 102 2 13...

Страница 218: ...t of heat dissipation install the product in the follow ing orientation only Do not install in this orientation DIN Track Set DIN rail bottom of the Sensor Controller Set DIN rail above of the Sensor...

Страница 219: ...g the Sensor Controller to the DIN rail click the rail stoppers hook the part of A to rail one to the end and then push up the rail stoppers with pushing to B direction When removing insert a flat hea...

Страница 220: ...ng surface Name Model Manufacturer Note DIN35 mm rail NS 35 7 5 PERF PHOENIX CONTACT Length 75 5 95 5 115 5 200 cm Material Iron Surface Conductive End plate NS 35 15 PERF PHOENIX CONTACT Length 75 5...

Страница 221: ...e a forced air fan cooling or air conditioning if the ambient temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F For good ventilation provide a clearance of 50 mm...

Страница 222: ...controller and the panel Tightening torque 0 5 to 0 6 N m Mounting the controller to the optional VESA attachment unit VESA compatible mounting of the controller is possible by attaching the optional...

Страница 223: ...is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F Installation method For good heat dissipation install the product only in the position shown below so as not to block the v...

Страница 224: ...series Hardware Setup Manual Z423 Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con nected with FG Installation in a Control Panel 51 4...

Страница 225: ...or FZ5 Series 6 23 6 1 6 FZ5 L Series 6 29 6 1 7 Other Parallel Converter Cable 6 33 6 2 Encoder Interface 6 44 6 3 EtherCAT Interface 6 47 6 4 Ethernet Interface 6 49 6 4 1 FH 1000 2000 3000 5000 Ser...

Страница 226: ...cable to prevent damages Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending radius of the cable Otherwise the cable may be damaged Precautions for Correct Use...

Страница 227: ...f Encoder interface open corrector type is 4 KHz Input Applicable signals No 14 pin Connect the COMIN1 terminal when using these signals No 37 to 46 pins Connect the COMIN2 terminal when using these s...

Страница 228: ...voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltage to turn OF...

Страница 229: ...5 5 m Parallel I O Cable for Con nector terminal Conversion Unit XW2Z EE FH series only Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Minimum bending radius 83 2 mm 2 Cables are required for all I O signa...

Страница 230: ...ge input is allowed RUN0 to 3 ON while the layout turned on out put setting is displayed SHTOUT0 to 7 Shutter output STGOUT0 to 7 Strobe trigger output 3 2 Gray B1 COMIN1 3 Gray A2 Vacant 4 IN Gray B2...

Страница 231: ...d RUN0 to 3 ON while the layout turned on out put setting is displayed SHTOUT0 to 7 Shutter output STGOUT0 to 7 Strobe trigger output 3 36 Gray B1 Vacant 37 IN Gray A2 DSA0 DSA0 DILINE1 DILINE1 38 IN...

Страница 232: ...P Connection Input Applicable signals No 4 to 6 9 to 11 pins Connect the COMIN1 terminal when using these signals No 7 8 12 13 pins Connect the COMIN0 terminal when using these signals a Internal Spec...

Страница 233: ...cification for NPN Connection Internal Specification for PNP Connection Output Applicable signals No 20 to 27 pins Connect the COMOUT1 and COMIN0 terminals when using these signals a Internal Specific...

Страница 234: ...3 FH L Series Interface Specification Item Specifications Input voltage 10 ON current 1 1 ON current and ON voltage Those mean the current or voltage to turn ON from OFF The ON voltage value is the p...

Страница 235: ...ntial difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltage to turn OFF from ON The OFF voltage...

Страница 236: ...Con nector terminal Conversion Unit XW2Z EE FH series only Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Minimum bending radius 83 2 mm 2 Cables are required for all I O signals Connect the parallel I O ca...

Страница 237: ...put is allowed RUN0 ON while the layout turned on output setting is displayed SHTOUT0 Shutter output signal STGOUT0 to 3 Strobe trigger output 2 Gray B1 COMIN1 3 Gray A2 Vacant 4 IN Gray B2 STEP0 5 IN...

Страница 238: ...ter output signal STGOUT0 to 3 Strobe trigger output 36 Gray B1 Vacant 37 IN Gray A2 DSA0 38 IN Gray B2 Vacant 39 IN Green A3 DI0 40 IN Gray B3 DI1 41 IN Gray A4 DI2 42 IN Gray B4 DI3 43 IN Gray A5 DI...

Страница 239: ...tion b Internal Specification for PNP Connection Input Applicable signals No 4 pin Connect the COMIN1 terminal when using these signals a Internal Specification for NPN Connection b Internal Specifica...

Страница 240: ...nal Specification for PNP Connection Output Applicable signals No 20 to 23 pins Connect the COMOUT1 and COMIN0 terminals when using these signals a Internal Specification for NPN Connection b Internal...

Страница 241: ...fications differ by number of pins Encoder interface open corrector type is ENCTRIG_A0 B2pin ENCTRIG_B0 B3pin and ENC TRIG_Z0 B4 pin The frequency response of Encoder interface open corrector type is...

Страница 242: ...OFF The ON voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltag...

Страница 243: ...t Output for FZ5 Series Use the following parallel I O cable Connect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger Cable I O Connector and Terminal Block FZ VP...

Страница 244: ...obe trigger output 1 A11 STGOUT3 Orange Red Strobe trigger output 1 A12 ERROR Gray Red ON when there is an error A13 COMOUT1 White Red Common for output signals A14 GATE1 2 Yellow Red ON for the set o...

Страница 245: ...DSA1 b Input Applicable signals STEP0 ENCTRIG_Z0 STEP1 ENCTRIG_Z1 ENCTRIG_A0 to 1 ENCTRIG_B0 to 1 B12 RUN BUSY1 2 Gray Black 3 B13 BUSY0 White Black ON during processing B14 GATE0 Yellow Black ON for...

Страница 246: ...1 d Output Applicable signals STGOUT0 to 3 When STGOUT0 to 3 are used connect the terminal Item Specifications Internal circuit diagram Item Specifications Internal circuit diagram Each output termina...

Страница 247: ...pen corrector type is ENCTRIG_A0 B2pin ENCTRIG_B0 B3pin and ENC TRIG_Z0 B4 pin The frequency response of Encoder interface open corrector type is 0 95 KHz Input Applicable signals RESET DI0 to DI7 DSA...

Страница 248: ...OFF The ON voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltag...

Страница 249: ...t Output for FZ5 Series Use the following parallel I O cable Connect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger Cable I O connector and Terminal Block FZ VP...

Страница 250: ...obe trigger output 1 A11 STGOUT3 Orange Red Strobe trigger output 1 A12 ERROR Gray Red ON when there is an error A13 COMOUT1 White Red Common for output signals A14 GATE1 2 Yellow Red ON for the set o...

Страница 251: ...DSA1 Input Applicable signals STEP0 ENCTRIG_Z0 STEP1 ENCTRIG_Z1 ENCTRIG_A0 to 1 ENCTRIG_B0 to 1 B12 RUN BUSY1 2 Gray Black 3 B13 BUSY0 White Black ON during processing B14 GATE0 Yellow Black ON for t...

Страница 252: ...Output Applicable signals STGOUT0 to 3 When STGOUT0 to 3 are used connect the COMIN terminal Item Specifications Internal circuit diagram Item Specifications Internal circuit diagram Each output term...

Страница 253: ...nnect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger 6 1 6 FZ5 L Series Interface Specification Item NPN I O type PNP I O type Input specification ON Shorted to...

Страница 254: ...put A19 DO3 Yellow Red A20 DO5 Pink Red A21 DO7 Orange Red A22 DO9 Gray Red A23 DO11 White Red A24 DO13 Yellow Red A25 Vacant Pink Red B1 RESET Orange Black Controller restart B2 Vacant Gray Black B3...

Страница 255: ...ire color and the mark correspond to FZ VP Ask your OMRON sales representative for details 2 No corresponds to the terminal number of FZ VPX B17 DO0 Gray Black Data output B18 DO2 White Black B19 DO4...

Страница 256: ...5 L350 10 PNP I O type FZ5 L355 FZ5 L355 10 Internal Specifications for Parallel Interface 24 V 0 V 24 VDC Each input signal Controller Each output signal Load Power terminal Parallel connector 24 V 0...

Страница 257: ...ies F160 C10 Yes FH VPX FZ Do not use RESET signal 1 Use with COMIN and COMUT are same power source 1 Even if RESET signal cannot be use by conversion conversion is possible to convert satisfying othe...

Страница 258: ...2 Sensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable FZ VP PLC terminal blocks or othe...

Страница 259: ...21 STGOUT1 SHTOUT1 11 STGOUT3 23 STGOUT3 12 ERROR 19 ERROR0 13 COMOUT1 33 COMOUT0 34 COMOUT1 14 GATE1 16 GATE1 15 OR1 31 OR1 16 READY1 29 READY1 17 COMOUT2 33 COMOUT2 18 DO1 18 DO1 19 DO3 20 DO3 20 DO...

Страница 260: ...24 V power source depending on the PN PNP polarity as below table Connect to the Parallel I O cable FZ VP When power source and DI0 are non isolated and no problem Possible to connect the power sourc...

Страница 261: ...37 6 I O Interface Vision System FZ5 series Hardware Setup Manual Z423 6 1 Parallel Interface 6 6 1 7 Other Parallel Converter Cable Cable FH VPX FZL 8 34 40 500 35 20 7 47 8 CN1 CN2 CN3 CN4 200 Unit...

Страница 262: ...T1 21 STGOUT1 SHTOUT1 A11 STGOUT2 23 STGOUT3 A12 ERROR 19 ERROR0 A13 Not assigned A14 Not assigned A15 Not assigned A16 Not assigned A17 Not assigned A18 DO1 18 DO1 A19 DO3 20 DO3 A20 DO5 22 DO5 A21 D...

Страница 263: ...1 PIN_No 1 of CN4 is unified in 1 system with shorting COMIN0 2 of FH series 2 PIN_No 2 of CN4 is unified in 1 system with shorting COMOUT0 3 of FH series B22 DO10 27 DO10 B23 DO12 29 DO12 B24 DO14 3...

Страница 264: ...ensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable F160 VP Parallel connector CN1 CN2 F...

Страница 265: ...4 9 DI4 A6 DI6 A7 DI8 45 DI6 A8 STGOUT0 20 STGOUT0 SHTOUT0 A9 RUN 15 RUN0 A10 BUSY 17 BUSY0 A11 OR 18 OR0 A12 DO0 17 DO0 A13 DO2 19 DO2 A14 DO4 21 DO4 A15 DO6 23 DO6 A16 DO8 25 DO8 A17 DO9 26 DO9 A18...

Страница 266: ...ensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable F160 VP Parallel connector CN1 CN2 F...

Страница 267: ...I6 A7 DI8 Not assigned A8 STGOUT0 20 STGOUT0 SHTOUT0 A9 RUN 15 RUN0 A10 BUSY 17 BUSY0 A11 OR 18 OR0 A12 DO0 17 DO0 A13 DO2 19 DO2 A14 DO4 21 DO4 A15 DO6 23 DO6 A16 DO8 25 DO8 A17 DO9 26 DO9 A18 DO11 2...

Страница 268: ...rrect Use Check the following items on the communications cables that are used in the network Are there any breaks Are there any shorts Are there any connector problems When you connect the cable to t...

Страница 269: ...Red Signal Ch1 A Phase 3 ENC0 VDD Brown Power Power supply for Ch1 5 VDC 4 ENC0 B White Signal Ch1 B Phase 5 ENC0 B White Red Signal Ch1 B Phase 6 ENC0 GND Blue Power Signal ground for Ch1 0 V 7 ENC0...

Страница 270: ...phase B phase B phase Z phase Z phase Line driver encoder Line driver input type Encode power supply 5 VDC Line receiver Internal circuit Input circuit Input circuit Input circuit Line receiver Brown...

Страница 271: ...ommunications connectors on devices firmly insert the communications cable connector until it locks in place Do not lay the communications cables together with high voltage lines Do not lay the commun...

Страница 272: ...ssion data TD Out 2 Transmission data TD Out 3 Reception data RD In 4 Not connected NC 5 Not connected NC 6 Reception data RD In 7 Not connected NC 8 Not connected NC Connector hood Security ground FG...

Страница 273: ...d repeatedly use the robotic cable type Bend resistant camera cable to prevent damages Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending radius of the cable O...

Страница 274: ...isted pair cable of category 5 or higher You can use either a straight or cross cable For 1000Base T use an STP shielded twisted pair cable double shielding with aluminium tape and braiding of categor...

Страница 275: ...ASE T Connects the shield of its both ends to each of connector hoods Pin Layout Connector pin Signal name Abbr Signal direction 1 Transmission data TD Output 2 Transmission data TD Output 3 Reception...

Страница 276: ...a connector confirm that it is applicable to the cable that will be used Confirm the following items Conductor size conductor type solid wire or twisted wire number of twisted pairs 2 or 4 outer diame...

Страница 277: ...o connector hood of shield as the following The connection pro cessing is changed according to the transfer speed 10BASE T 100BASE TX Connects the shield of its both ends to each of connector hoods Co...

Страница 278: ...ods as described below Connect the shields at both ends of the cables to connector hoods Connect only the shield at the end of the cable on the Ethernet switch side to the connector hood 6 4 3 FZ5 Ser...

Страница 279: ...8877 When selecting a connector confirm that it is applicable to the cable that will be used Confirm the following items Conductor size conductor type solid wire or twisted wire number of twisted pai...

Страница 280: ...d as the following The connection pro cessing is changed according to the transfer speed 10BASE T 100BASE TX Connects the shields of both its ends to each of the connector hoods Connects the shield of...

Страница 281: ...um bending radius of the cable Otherwise the cable may be damaged Precautions for Correct Use Check the following items on the communications cables that are used in the network Are there any breaks A...

Страница 282: ...connector shell FG on the Sensor Con troller The pin numbering will differ depending on type and model of the connected external device 6 5 2 FH 1000 2000 3000 5000 and FH L Series Input and output C...

Страница 283: ...n numbering will differ depending on type and model of the connected external device RS 232C RS 422 6 5 3 FZ5 Series Input and output Connector Manufacturer Model Plug OMRON Corporation XM3A 0921 Hood...

Страница 284: ...he RS 232C connector shell FG on the Sensor Con troller The pin numbering will differ depending on type and model of the connected external device 6 5 4 FZ5 L Series Input and Output Connector Manufac...

Страница 285: ......

Страница 286: ...69 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 O...

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