zipldr_setup&operations
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Zip Loader Setup & Operations
Omni
Turn
Page 43 of 44
Inputs:
M45 = Extend Stops
M46 = Retract Stops
X5 = In Place Sensor
X6 = Eject Switch
X0 = E-Stop from CNC
X1 = Knife is Up
X2 = Knife is Down
X3 = Pusher at Home
X7 = Clear Fault PB
Programming:
X10 = EoB to CNC (M97)
M10 = Stop Feed Close Collet*
M11 = Open Collet Start Feed*
M41 = Knife Down
M42 = Push Slow (soft)
M43 = Retract (Edit to suit)
M40 = Knife Up
M44 = Stop Pusher
X11 = Auto Mode
TB301 INPUTS
M47 = Load New Bar or Part
M48 = Eject
M49 = Push Fast (hard)
M50 = Set Bar Mode
M51 = Set Part Mode
M52 = Set Stop Mode
X12 = Shuttle Stop Up
X13 = Table Stop Depressed
Powered by 110VAC from CNC
FUSES are 3AG 1A
*2part M10 = Close Collet and
escape next part to vee.
*2part M11 = Open Collet eject
finished part, present next part.
M53 = 2Part Mode
M55 = 2Part Mode, slow switch
X14 = Door Interlock (NOT G3 CNC)
X
0
(R
e
se
t)
X
1
(K
n
ife
U
p
)
X
2
(K
n
ife
D
n
)
X
3
(P
u
sh
e
r
H
o
m
e
)
X
4
(S
lo
w
)
X
5
(I
n
P
la
ce
)
X
6
(P
a
rt
E
je
ct
e
d
)
X
7
(C
lr
F
a
u
lt)
X
10
(E
oB
to
C
N
C
)
X
11
(A
u
to
M
od
e)
X
12
(S
h
tl
S
tp
U
p)
X
13
(T
b
l S
tp
In
)
0V
0V
0V
0V
0V
0V
(G
3
D
or
In
lk
Jm
pr
)
Y
0
(K
n
ife
U
p
)
Y
1
(P
u
sh
)
Y
2
(Re
tra
ct)
Y
3
(L
ow
P
re
ss
)
Y
4
(C
la
m
p)
Y
5
(U
n
cla
m
p
)
Y
6
(E
oB
/In
P
la
ce
)
Y7
(F
a
u
lt)
+
1
2
V
+
1
2
V
+
1
2
V
+
1
2
V
+
1
2
V
+
1
2
V
+
1
2
V
Y1
3
(Ai
rE
je
ct)
Y
1
4
(S
p
a
re
)
Y1
5
(Sp
a
re
)
0
V
X
14
(D
oo
r
In
lk
)
X
15
(E
n
d
of
B
ar
)
X
16
(S
p
ar
e
)
X
17
(S
p
ar
e
)
Y
1
0
(E
xd
St
o
p
s)
Y
1
1
(P
a
rt
M
o
d
e
)
Y
1
2
(S
to
p
M
o
d
e
)
M56 = Force Loader Fault
X15 = End of Bar
TB302 OUTPUTS
plczplbl-allmode-3-RTC-AirEject.dcd jul 2019
ADDED M59 SLOW-EJECT FEATURE
M57 = Air Through Push Rod ON
M58 = Air Through Push Rod OFF
Y0 = Knife Up (Else down)
Y1 = Push
Y3 = Low Pressure to Pusher
Y4 = Clamp Collet
Y5 = UnClamp Collet
Outputs:
Y2 = Retract
Y6 = End of Bar (Wired to X10)
Y11 = Part Mode
Y10 = Extend Stops
Y7 = Fault (E-Stop to CNC)
Y12 = Stop Mode
Y11 & Y12 = 2Part Mode
Y13 = Air Eject Option
M59 = Slow Eject: any mode
X4 = "Slow" Sensor
PLC Panel Label