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710.1759.01.01-00D 

 

19/09/2018 

 

9   

 
5.2   ASSEMBLY (CONNECTIONS) 

 
5.2.1   CONNECTION TO THE REFRIGERANT CIRCUIT (CONSUMER CIRCUIT) 

 

 

 

All operations must be carried out by qualified personnel only. 

Procedure: 

-

 

In closed systems, make sure that the maximum obtainable cooling medium pressure in 
the supply line does not cause a higher pressure level than the maximum permitted for 
the water cooler. 

-

 

Check the cleanliness of the supply line and the piping system to be connected.  

-

 

Connect the water cooler with the consumer circuit; the identification of the joints 
(cooling medium inlet/outlet) is indicated on the water cooler by means of the symbols 
described in the introduction to the manual.  

-

 

Make all the connections, without rotating the sleeves located on the hose. 

 

The cooling medium circuits of the Series CHA with tank are open to the atmosphere as 
standard.  

Use piping, connections and fastening components with a cross-section to match the capacity of the 
water cooler and the possible volume flow. This should not be smaller than the diameter of the water 
cooler connections. 
In the case of rigid connections, check during the initial start-up of the water cooler that it is not subject 
to any vibrations that might endanger the integrity of the components. 
We also recommend that you should plan to install the following system components: 

 

 

A  bypass  system  with  suitable  valves  upstream  and  downstream  of  the  water  cooler.  This  is 

intended  to  allow  use  of  the  consumer  circuit  if  you  have  to  remove  the  water  cooler  from  the 
circuit, switch it off or use it in different ways at the same time.  

 

A  pipeline  system  with  integrated  filter  near  the  water  cooler to protect the pump  against  solid 

matter and avoid deposits on the heat exchangers. The recommended mesh width for the water 
coolers is 25

µ

 with a maximum pressure loss at the filter of 1 bar.  

 

In  the  models  without  flow  monitoring,  we  suggest  that  you  should  install  such  a  component  if 

the  system  exhibits  losses  or  very  high  cooling  medium  consumption  due  to  evaporation  or 
intervention  by  the  operator.  A  further  reason  may  be  triggering  of  the  solenoid  valve  to  shut 
down  the  system.  The  flow  meter  may  trigger  an  alarm  and  enable  immediate  operator 
intervention. 

 

On no account may the total pressure loss of the system exceed a value above that of the pump 

performance.

 

 

A  Male-male fitting 
B  From the loading line 
C  To supply line 

D  “T” fittings 

E  Outlet water cooler fitting 

 

 

5.2.2   ELECTRIC CONNECTION 

 

The features of the main (size, protection system, ground connection) must comply with the Legislation 
in force in the destination country, in relation to the electric features of the water cooler.  
Below are the main general installation prescriptions. 

 

All operations must be carried out by qualified personnel only. 

The  mains  supply  should  be  established  with  a  rubber  sheathed  line  connected  to  a  TN-C  system  with 
direct earthing.  

 

230 V version (1 phase):

    

Connection  with  a  single-phase,  three-wire  system  (1/N/PE  AC).  The  phase  conductor  and  the  neutral 
conductor must be connected directly to the main switch of the water cooler. 

 

The protective earth conductor must be connected to the earthing point of the water cooler. 

Fig.1 

Содержание CHA 1.3

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Страница 2: ...ONNECTION 9 6 OPERATION 10 6 1 CHECK LIST FOR THE INITIAL START UP OF WATER WATER HEAT EXCHANGER SYSTEMS 10 6 1 1 CHECK LIST MODELS CHA 1 3 11 10 6 1 2 CHECK LIST MODELS CHA 24 60 11 6 1 3 CHECK LIST...

Страница 3: ...ion prevents the pump and other circuits parts damages The use of a water cooler is recommended for treatment of liquids in industrial civil or commercial cooling 2 GENERAL SAFETY INSTRUCTIONS SYMBOLS...

Страница 4: ...he electricity mains in accordance with the standard EN 60204 and must ensure compliance with all other applicable national standards Fire The electricity supply must be disconnected in the event of f...

Страница 5: ...water cooler cannot be switched on again until the cooling medium has been filled up to the MAX mark on the level display RA Tank heating The tank heating system warms up the water in the tank It can...

Страница 6: ...e of the cooling medium according to the preset value The temperature controller with digital display is integrated in the door of the switch cabinet Fault messages are displayed on the temperature co...

Страница 7: ...84 1 CHA 110 1325 760 1400 300 300 635 300 84 2 1 2 CHA 129 1325 760 1400 300 300 635 300 84 2 1 2 4 TRANSPORT PACKING STORAGE 4 1 REMOVING THE WATER COOLER FROM PACKAGING AND HANDLING Each water coo...

Страница 8: ...fumes dust or inflammable vapors with non explosive atmosphere and in any case free of any element that may affect its correct functioning A suitable area to ensure a constant temperature in all seaso...

Страница 9: ...ove the water cooler from the circuit switch it off or use it in different ways at the same time A pipeline system with integrated filter near the water cooler to protect the pump against solid matter...

Страница 10: ...the upright up to the gland on the base of the switch cabinet CHA 99 to CHA 129 Inside the switch cabinet lay the cable in the installation duct up to the main switch where it is connected directly C...

Страница 11: ...tion of the arrow on the casing If it is rotating in the opposite direction turn off the main switch of the cooler immediately and arrange for the polarity of the cooler to be reversed 14 After a few...

Страница 12: ...the supplement 6 2 OPERATING SETTINGS OF THE ELECTRONIC CONTROLLER All operations must be carried out by qualified personnel only The water cooler is supplied pre adjusted for normal operating condit...

Страница 13: ...de Meaning Standard value Set Set point 15 Hy Differential 3 For others parameters please contact the Manufacturer CONTROLLER TYPE D Instructions for changing the parameters required by the user To mo...

Страница 14: ...rcuit by closing the stop valves for the feed and return lines at the inlet and outlet as necessary Disconnect the machine from the cooling medium lines Empty the tank and the internal cooling medium...

Страница 15: ...tly isolate it from the electricity mains Disconnect the power cable Open the bypass valves if present for the liquid circuit and isolate the water cooler from the circuit by closing the stop valves f...

Страница 16: ...low too low Check right rotation of pump and possible obstruction on liquid circuit P1 Sensor P1 defective Probe can be defective or not well connected Check connection and in case change probe 2 Pump...

Страница 17: ...tton or the display shows HAL high temperature alarm or LAL low temperature alarm 2 Keep button pressed 3 The display shows rST which after 2 sec starts lightening to show that the values have been ca...

Страница 18: ...LSK OKRUH 25 5 2 2 P IPOJEN K ELEKTRICK ENERGII 25 6 PROVOZ 26 6 1 KONTROLN SEZNAM PRO PO TE N SPU T N V M N K TEPLA VODA VODA 26 6 1 1 KONTROLN SEZNAM PRO CHA 1 3 A CHA 11 26 6 2 PROVOZN NASTAVEN PRO...

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Страница 20: ...hladic jednotka je vybavena hlavn m vyp na em Autorizovan mont n technik se mus postarat o to aby byla chladic jednotka p ipojena k p vodu elektrick ho proudu v souladu s normou EN 60204 a mus zajisti...

Страница 21: ...erpadla se vypnou Chladic syst m nelze znovu zapnout dokud nebude chladic m dium dopln no na MAXIM LN hranici na ukazateli hladiny RA Vyh v n n dr e Vyh v n n dr e oh v voda v n dr i Slou k dosa en op...

Страница 22: ...venou hodnotou Teplotn dic jednotka s digit ln m displejem je integrov na do dv ek sp nac sk n Chybov zpr vy se zobrazuj na teplotn dic jednotce v podob k d 3 4 2 DOPL KY ELEKTRICK OBVOD P ipojen kabe...

Страница 23: ...ADOV N 4 1 ODSTRAN N BALEN A MANIPULACE S CHLADIC JEDNOTKOU V echny chladic jednotky se dod vaj v zes len m kartonov m obalu na d ev n palet Chladic jednotka se mus za v ech okolnost nach zet ve vzp m...

Страница 24: ...Je nutn naj t vhodnou oblast ve kter teplota nebude klesat pod 2 C a rozhodn pak nesm p esahovat 40 C v dn m ro n m obdob kdy bude stroj v provozu Pokud chcete provozovat chladic jednotku p i teplot...

Страница 25: ...j vypnut nebo pou it jin m zp sobem Potrubn syst m s integrovan m filtrem pobl chladic jednotky k ochran erpadla p ed pevn mi sticemi a k zabr n n usazov n materi lu na tepeln ch v m n c ch Doporu en...

Страница 26: ...ou st sm rem k pr chodce na z kladn sp nac sk n CHA 99 CHA 129 Uvnit sp nac sk n polo te kabel do instala n ho veden k hlavn mu vyp na i ke kter mu se p ipojuje p mo Zkontrolujte zda jsou rouby na svo...

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Страница 28: ...ELEKTRONICKOU DIC JEDNOTKU Ve ker pr ce na chladic jednotce sm j prov d t pouze odborn pracovn ci Chladic jednotka se dod v v nastaven pro norm ln provozn podm nky a obvykle nen nutn na n prov d t dn...

Страница 29: ...d V znam Standardn hodnota K d V znam Standardn hodnota Set Bod nastaven 15 Hy Diferencial 3 Ohledn ostatn ch parametr se obra te na v robce TYP DIC JEDNOTKY D P i zm n hodnoty BODU NASTAVEN postupuj...

Страница 30: ...stupu Odpojte stroj od veden chladic ho m dia Vypr zdn te n dr a vnit n okruhy chladic ho m dia 6 3 3 VY AZEN Z PROVOZU ZA ELEM P EPRAVY Ve ker pr ce na chladic jednotce sm j prov d t pouze odborn pra...

Страница 31: ...okud jsou p tomny okruhu kapaliny a izolujte chladic jednotku od okruhu t m e dle pot eby uzav ete ventily na p vodn m a v stupn m veden na vstupu a v stupu Odpojte chladic jednotku od veden chladic h...

Страница 32: ...nebo nen spr vn p ipojena Zkontrolujte p ipojen a p padn vym te sondu 2 erpadlo nefunguj elektromag netick ventil funguje erpadlo je zablokovan Zuby erpadla jsou zablokovan prachem nebo koroz Pokuste...

Страница 33: ...displeji zobraz HAL alarm vysok teploty nebo LAL alarm n zk teploty b Udr ujte tla tko stisknut c Na displeji se zobraz rST kter za ne po 2 sekund ch blikat a t m d najevo e hodnoty byly zru eny JAK V...

Страница 34: ...dchylka V 5 pro uveden hodnoty Standard operating conditions standardn provozn podm nky 10 2 HYDRAULIC CIRCUIT DATA VLASTNOSTI ERPADLA A N DR E Model Model Circulation pump Ob hov erpadlo Circulation...

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Страница 36: ...PUMP 1 2 FUSES POJISTKY ERPADLA 1 2 SICHERUNG PUMPE 1 2 FUSIBILES BOMBA 1 2 FR1 2 HEATER 1 2 FUSES POJISTKY OH VA E 1 2 SICHERUNG KURBELWANNENHEIZUNG 1 2 FUSIBILES RESISTENCIA 1 2 FRA TANK HEATER FUS...

Страница 37: ...EMPERATURA ALTA SC HEAT EXCHANGER Tepeln v m n k W RMETAUSCHER INTERCAMBIADOR DE CALOR SCV FAN CONTROL PROBE Sonda zen ventil toru DRUCKAUFNEHMER VERFL SSIGUNGSDRUCK SONDA VENTILADOR SF VENT Otvor ENT...

Страница 38: ...Kapalina 8 Customer Spot ebitel 5 55 Ambient air Okolni vzduch Atm Customer Spot ebitel 2 40 13 INDIVIDUAL SPECIFICATION INDIVIDU LN SPECIFIKACE You will find the individual specification for the unit...

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