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CW-1RC SERIES CHECKWEIGHER

8. S

PARE

ARTS

The table below,

Figure 8.1 - Recommended Spare Parts

lists parts that O/K International

recommends that the customer keep on hand to keep the machine running in case of
component fatigue or failure.

Qty

O/K Part #

Item Description

200-004

LDU 78.1 Load Cell Digitizing Unit

200-005

LDU RS232 Adapter Board

200-051

Fuse, Axial Board Mount, 0.375A, Fast Acting (LDU RS232

Adapter Board)

200-052

Load Cell, 100kg

200-023

2A Fuse, 5x20mm [Pack 5]

200-070-380
200-070-460

Gearmotor, 0.5HP, 197RPM, WASHDOWN, 380V/50Hz
Gearmotor, 0.5HP, 197RPM, WASHDOWN, 380V/50Hz

200-053

Proximity Sensor, Laser, 250 Range, PNP

200-090

Reed Switch, 3 Wire PNP, 24VDC, M8-3Pin, 1M

200-567

Solenoid Valve, 5/2 Sol/Spring, 1/4G, 24VDC

Figure 8.1 - Recommended Spare Parts

Содержание CW1-RC Series

Страница 1: ...manual may likewise be amended For information concerning maintenance or repairs not covered by this manual please contact the Service Department of O K INTERNATIONAL CORP This machine is subject to...

Страница 2: ...Operation Manual_v0 Please send us a quotation for a service visit for the following machine Please send us a quotation and specifications of the spares parts kit Name Address Postcode Telephone O K I...

Страница 3: ...RATION 14 5 2 STARTING AND STOPPING THE CW1 RC 15 5 2 1 Set Up and Run Ready Condition 15 5 2 2 Cycle Starting weighting 15 5 2 3 Cycle Stopping 15 5 2 4 Emergency Stopping 15 5 3 TOWER LIGHT INDICATO...

Страница 4: ...1 CW1 RC 33 9 2 WEIGH SCALE CONVEYOR STATIC POWERED ROLLER SYSTEM 34 9 3 WEIGHING PLATFORM DROP DOWN SCALE CONVEYOR SYSTEM 35 9 4 ELECTRICAL PANEL SIEMENS 36 9 5 ELECTRICAL OPERATOR CONTROLS PRO FACE...

Страница 5: ...If you have any enquiries please provide the machine model and serial number If you have any problems with regard to this manual or the machine please contact O K INTERNATIONAL CORP 73 Bartlett Stree...

Страница 6: ...is manufactured for exposure to a wash down environment All frame members are constructed of stainless steel and all welds are continuous Components within the checkweigher such as enclosures gear mot...

Страница 7: ...r outlet air embolism may occur which can result in death Do not wear rings watches jewelry or loose clothing when operating or maintaining equipment The safety labels on the machine must be clear and...

Страница 8: ...roller conveyor The checkweigh scale is blocked up off of its load cell to prevent load cell damage during shipping Carefully remove strapping and block and gently place scale conveyor onto load cell...

Страница 9: ...en the emergency stop button is pressed contact O K International Corp immediately and do not run the machine Action Result 1 Before turning the main disconnect switch to the on position check for pro...

Страница 10: ...over travel bolts are removed great care should be taken when working around the scales load cells This is especially true when the air supply to the machine is off and the conveyor is actuated down...

Страница 11: ...1 CW1 RC CHECKWEIGHER Overview Please refer to Figure 4 1 CW1 RC CHECKWEIGHER Overview which points out the main components of the CW1 RC CHECKWEIGHER accompanied by brief descriptions The CW1 Roller...

Страница 12: ...oad cells B Reject Pusher Pushes out of range weighed boxes from the Weigh Scale Roller Conveyor to the Reject Roller Conveyor C Reject Roller Conveyor Accumulates out of range weighed boxes usually 3...

Страница 13: ...onveyor scale and ready to be weighed B Reject Pusher Photoeye Detects that an out of weight range box is placed in front of the reject pusher before being pushed onto the reject roller conveyor C Out...

Страница 14: ...astic liner and product The net weight i e the weight of product is calculated by subtracting the entered tare weight i e weight of the case and plastic liner from the gross weight The net weight is t...

Страница 15: ...accept cases from upstream equipment It will checkweigh boxes as long as no error conditions occur and the machine has permission to run from the plant s master control system if interface is applied...

Страница 16: ...indications Figure 5 6 1 Tower Light Indications BUZZER Intermittent 0 5s On 2 5s Off Reject Accumulation Conveyor Full Intermittent 1s On 1s Off Checkweight Failed RED Steady Safety Circuit is Activ...

Страница 17: ...rams measured by the scale Press anywhere on the displayed value area and the screen will be replaced with the zoomed in screen as shown below The values displayed here are the same as found on the ho...

Страница 18: ...r to the Advanced Menu screen See section 6 3 Advanced Menu LOAD RECIPE Pressing this button pop up the Load Recipe window Once open press radio buttons 1 8 to load the corresponding recipe SCALE DASH...

Страница 19: ...can be deleted Access Levels and Privileges All screens described in this manual have different levels of access A screen that has Operator level access can be accessed at any time by any user and th...

Страница 20: ...ine Ready Displays after the power up period and after cycle stopping as long as fill station is clear and customer has given permission to run Pressing START will start the machine Machine Running Is...

Страница 21: ...on occurs the offending weight must be removed cleaned from the scale Note that the button will only function when the machine is not running production While running production the machine automatica...

Страница 22: ...6 4 for further details SCALE CALIBRATION Refer to section 6 5 for further details MAINTENANCE MODE Refer to section 6 6 for further details ALARM HISTORY Refer to section 6 7 for further details EXI...

Страница 23: ...limit UL is calculated from the deviation entered the lower limit LL is calculated from the deviation entered and both values are displayed above and below the target fill weight If the net weigth of...

Страница 24: ...nveyor STABILIZATION DELAY Press to enter the time in seconds after the scale conveyor stops when new case enters checkweigh position before the final weight reading is measured This allows the convey...

Страница 25: ...calibration weight on the weigh rails and obtaining the span value i e value measured with calibrated weight placed The scale conveyor returns up and a pop up banner notifies the operator of a success...

Страница 26: ...ace signals and indicator lamps Pressing the button will activate the corresponding function CHECKWEIGH CONVEYOR Manually activates checkweigh conveyor REJECT CONVEYOR Manually activates reject convey...

Страница 27: ...e top Pressing the ENTER key activates the message area which allows the user to scroll thru the alarm listings by pressing the UP and DOWN arrow keys The user can also clear all the alarm listings by...

Страница 28: ...was not able to zero the checkweigh scale See section 6 2 Scale Dashboard for more details on zeroing and how an error may be generated Reject Pusher Not Out Reject Position Reject Pusher did not mak...

Страница 29: ...e case will be released and filling will resume Refer to Figure 6 9 1 Notification Message Display Messages below for a listing of Information Message Display banners that may appear in the display sh...

Страница 30: ...each end are mounted to This can cause weighing inaccuracies Ensure all guards are in place and positioned correctly 7 1b Monthly Check auto drain on filter regulator Listen for any air leaks within t...

Страница 31: ...r Value Default Set P101 Motor NP Volts 480 380 P102 Motor NP Hertz 60 50 P103 Overload 0 9 0 9 P105 Maximum Frequency 60 80 P106 Start Source 1 1 2 P108 Speed Reference 1 1 4 P109 Acceleration Time 1...

Страница 32: ...Load Cell Digitizing Unit 1 200 005 LDU RS232 Adapter Board 2 200 051 Fuse Axial Board Mount 0 375A Fast Acting LDU RS232 Adapter Board 1 200 052 Load Cell 100kg 5 200 023 2A Fuse 5x20mm Pack 5 2 200...

Страница 33: ...CW 1RC SERIES CHECKWEIGHER 33 9 COMPONENT DRAWINGS 9 1 CW1 RC...

Страница 34: ...CW 1RC SERIES CHECKWEIGHER 34 9 2 Weigh Scale Conveyor Static Powered Roller System...

Страница 35: ...CW 1RC SERIES CHECKWEIGHER 35 9 3 Weighing Platform Drop down Scale Conveyor System...

Страница 36: ...CW 1RC SERIES CHECKWEIGHER 36 9 4 Electrical Panel Siemens...

Страница 37: ...CW 1RC SERIES CHECKWEIGHER 37 9 5 Electrical Operator Controls Pro face...

Страница 38: ...CW 1RC SERIES CHECKWEIGHER 38 9 6 Main Air Preparation Stack Pneumatics Norgren...

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