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Operation Manual 

Hardness Tester NOVOTEST T-UD3 

 

Page. 46 

3.3.1 Basic warranty 

New NOVOTEST device, purchased from the manufacturer or an authorized dealer, is covered by 

basic warranty of 1 year. It is also available extended granted warranty period up to 5 years. 

If any part of the device fails due to a defect in the material or production process, it will be 

repaired or replaced free of charge by the manufacturer or by any authorized NOVOTEST dealer, 
regardless of whether the ownership of the device has passed to another person during the warranty 
period. 

Warranty for batteries and chargers is provided directly by the manufacturers of accumulators, 

batteries and chargers and therefore they are not covered by the NOVOTEST warranty. However, the 
authorized NOVOTEST dealer will assist  in presenting warranty claims regarding batteries, batteries 
and chargers. 

The warranty for the device begins to operate from the date of purchase of the device, as a rule, on 

the day of shipment of the device to the customer. In the case  that the device is purchased by an 
intermediary company, the beginning of the warranty period is the time of transfer of the device to the 
intermediary. 

 

3.3.2 Extended warranty 

A special program for extending the basic warranty period from 1 to 2, 3, 4 or 5 years is available. 

To participate in the program, the user  must pay a certificate when purchasing equipment. Extended 
warranty terms are specified in the certificate. 

 

3.3.3 Warranty for repaired or replaced parts 

All NOVOTEST brand spare parts installed during the warranty repair process are covered by the 

NOVOTEST guarantee (until the end of the warranty period). 

Spare parts replaced during warranty service under warranty are not returned to the owner of the 

device. 
 

3.3.4 Wear parts  

Parts that are subject to wear during the operation of the device fall into two main categories. The 

first includes those parts that require replacement or adjustment at the interval prescribed by the 
maintenance schedule of the device, and to the second wear elements, the frequency of replacement or 
adjustment of which depends on the operating conditions of the device. 

 

3.3.4.1 Parts replaced with routine maintenance 

The parts listed below have a limited service life and need to be replaced or adjusted at intervals 

prescribed by the maintenance schedule of the device. The basic warranty extends to these parts until 
the moment when their first replacement or adjustment is required. The warranty period for each part 
can’t exceed the restrictions (on the time of operation of the device or operating time) specified in the 
conditions of the basic guarantee. 

 

built-in rechargeable batteries; 

 

gaskets, if they are removed in connection with the concomitant adjustment; 

 

oil and working fluids. 
 

3.3.4.2 Wear parts 

The parts listed below either have a limited service life, or may require replacement (adjustment) 

because  of the damage. However, these parts are covered by the basic NOVOTEST warranty for 12 
months or until the first scheduled maintenance of the device (whichever comes first): 

 

probes and their components; 

 

connecting cables; 

 

details and mechanisms exposed to mechanical influences during operation. 
 

Содержание T-UD3

Страница 1: ...Combined Hardness Tester NOVOTEST T UD3 Operating Manual 2019...

Страница 2: ...Marking and sealing 13 1 9 Packing 13 2 INTENDED USE 14 2 1 Operational limitations 14 2 2 Preparing the device for use 14 2 2 1 Visual inspection 14 2 2 2 Installing the batteries 14 2 2 3 Connecting...

Страница 3: ...e instrument on the scale HB 44 3 2 6 Determination of the basic error of the instrument on the scale V 45 3 3 Warranty 45 3 3 1 Basic warranty 46 3 3 2 Extended warranty 46 3 3 3 Warranty for repaire...

Страница 4: ...manual Hardness testers for metals are used for material hardness testing without destroying its structure Hardness property of a material to resist the elastic and plastic deformation or destruction...

Страница 5: ...m generators collectors boiler drums gas holders etc rotors of turbines and generators pipelines rolls crankshafts gears parts of various vehicles industrial semi finished products castings forgings s...

Страница 6: ...dius of curvature of the measured surface mm 5 5 5 10 Weight of the controlled product not less than kg 0 1 0 1 0 1 5 Thickness of the controlled product not less than mm 1 5 1 0 8 12 Load kgf 10 5 1...

Страница 7: ...ut the delivery set is indicated on the separate document 1 4 Purpose of the probes The Rebound Leeb Probe Figure 1 1 Rebound Leeb Probe purposed for hardness measurement by dynamic method It is inten...

Страница 8: ...e hardness of material with increased requirements to the imprint size polished surfaces to measure the hardness of surface hardened layers 1 kg load is to be applied for measurement automatically con...

Страница 9: ...6 electronic unit 7 probe socket 8 flash light 9 photo camera 10 mini USB socket 11 cover 12 threaded connections for cover Figure 1 2 Hardness tester NOVOTEST T UD3 Figure 1 3 Control buttons and the...

Страница 10: ...of different diameters The probe with the removed washer is used for carrying out of measurement of hardness in narrow and hardly accessible places To measure hardness on flat surfaces the washer on t...

Страница 11: ...ntact impedance method for measuring hardness is used to measure hardness of objects with low mass from 0 1 kg and wall thickness over 1 mm hardness of products with a glossy surface if the minimum im...

Страница 12: ...uces an electromotive force EMF in it The signal from the output of the induction coil is fed to the input of the electronic unit where it is converted into a hardness value of the selected scale and...

Страница 13: ...rdness measuring of the reference hardness test blocks 2 category reference hardness blocks should be grounded through a lubricant layer to the grinding plate weighing not less than 5 kg Mismatch read...

Страница 14: ...g it into the room with a positive temperature it is necessary to keep the device in its package for at least 6 hours in order to avoid failure due to condensation of moisture 2 2 Preparing the device...

Страница 15: ...nt The results of measurements by the UCI method are affected not only by the properties of the metal during plastic deformation but also by the Young s modulus modulus of elasticity It entails the ne...

Страница 16: ...e plate its support surface underside should be covered with a thin layer of lubricant Then the product is to be ground to the plate surface in this way that between the surfaces and plates there are...

Страница 17: ...kspace section is located and the information area provides information about the batteries charge connecting the device to PC SD card presence and current time Before using the device make sure that...

Страница 18: ...ch products must be ground to a massive polished plate 1 Before measurements it is necessary to prepare the surface according to p 2 3 1 2 Plug the UCI probe 3 Turn on the device by long pressing 4 As...

Страница 19: ...en mode selection menu Figure 2 8 using keys and select the mode GRAPH HISTOGRAM STATISTICS INTELLECTUAL SIGNAL Figure 2 8 Measurement mode selecting 8 Place the probe thrust washer on the sample surf...

Страница 20: ...ult is displayed on the display until the next measurement Figure 2 10 The display after measurement 10 After the measurements the user can save measurement series of measurements into archive by pres...

Страница 21: ...keys and put the marker on the point where the measurement was occurred press key to save or to put another marker on the photo Confirm saving of the pointed marker by pressing key saving photo withou...

Страница 22: ...ales U1 U2 U3 6 Select the required material By pressing open the selection menu Figure 2 13 with the keys and select the required material steel alloy steel stainless steel gray iron ductile iron NOD...

Страница 23: ...f the probe with one hand and with other hand charge the spring of the probe by mowing the upper housing part down Figure 2 16 Figure 2 16 Charging the spring of the probe 11 Smoothly push the trigger...

Страница 24: ...ld worked metal in the imprint zone 2 3 6 Measurement modes Enter measurement mode and press key to enter the mode selection menu Figure 2 19 The device will offer user the following measurement modes...

Страница 25: ...e 2 3 6 3 Statistics Statistics mode allows user to view the following parameters in a series of measurements maximum minimum deviation average coefficient of variation of a random variable number of...

Страница 26: ...measurements The first three series of measurements that do not exceed permissible error are selected After that the next measurements which exceed the permissible error will be excluded from the ser...

Страница 27: ...rrect value Kalman filter is recommended to be used when measuring heterogeneous structure product where there are hardness value jumps which must be taken into account when calculating the common har...

Страница 28: ...TION from the main menu Each table cell corresponds to a specific calibration scale for a particular material Figure 2 27 All calibrations can be calibrated for any materials and any scales and are th...

Страница 29: ...rt the calibration enter the real hardness values of the samples by pressing the key Using navigation keys and to set up the real hardness values push key to enter the next value Figure 2 30 Figure 2...

Страница 30: ...exit without saving Figure 2 33 Figure 2 33 Saving 2 3 7 2 User additional calibration Each of the stored calibrations can be corrected The user calibration of the hardness tester during the inter se...

Страница 31: ...the instrument shows a stable deviation when measuring the hardness on it 1 To calibrate by two points select CALIBRATION in the main menu Figure 2 34 Figure 2 34 Grading 2 Use the navigation keys to...

Страница 32: ...ment will be deleted from the seriers Figure 2 37 Calibration measurements Press and using and set the nominal hardness value of the reference sample 6 Use key to move to the next value press to save...

Страница 33: ...ess YES to save or key NO to exit without saving 9 The saved user calibration will be marked with a special state of the cell Figure 2 40 Figure 2 40 User calibration marking 10 To delete user calibra...

Страница 34: ...average value VOLUME adjust the volume of the device AUTO OFF setting the device to automatically turn off when not in use RETRO allows the user to return to the measurement mode with the last measur...

Страница 35: ...backup copies of calibrations After the probe calibrating it is recommended user to create a backup calibration usually the manufacturer calibrates 1 2 scales to check the probe This is done in order...

Страница 36: ...o fixation of the measuring point is used in models with a photo camera The user can install photo fixation mode in the device settings For this go to the SETTINGS section from the main menu using the...

Страница 37: ...TAKE A PICTURE or SAVE WITHOUT PHOTO Figure 2 48 Figure 2 48 Picturing the object 3 Press key to save the measurement without photos or point the camera at the measured object so that the measuring po...

Страница 38: ...Figure 2 50 Marking of the measuring point 2 3 13 Connecting to PC 2 3 13 1 Software setup When connecting to PC the data may be sent from the device and to the device as well Archive measurement dat...

Страница 39: ...9 Install the program to work with the device For this run the setup exe file of the program installation and click the INSTALL button Figure 2 52 Figure 2 52 Installing AWP Universal 10 After the in...

Страница 40: ...number the hardness scale and also the material of the measurement object The table shows following record parameters Maximum Minimum Amplitude Average value Standard deviation Mean square deviation V...

Страница 41: ...e device Figure 2 54 Figure 2 54 COLOR SETTING tab To load the current color settings click on the LOAD button and then select the edited color theme with the PALETTE button To edit click on the color...

Страница 42: ...Operation Manual Hardness Tester NOVOTEST T UD3 Page 42 Figure 2 55 Screen saving tab...

Страница 43: ...ation procedure calibration hereinafter verification applies to hardness testers NOVOTEST T UD3 and establishes methods and means of their primary and periodic verification Verification conditions and...

Страница 44: ...ode 3 Carry out at least 3 measurements of on hardness reference blocks excluding explicit measurement errors 4 Determine the basic error of hardness measurement on the HRC scale using the formula 1 w...

Страница 45: ...Make at least 3 measurements of on hardness reference blocks excluding explicit measurement errors 8 Determine the basic error of hardness measurement on the V scale by the formula 3 9 If the error ex...

Страница 46: ...d parts All NOVOTEST brand spare parts installed during the warranty repair process are covered by the NOVOTEST guarantee until the end of the warranty period Spare parts replaced during warranty serv...

Страница 47: ...rdingly Make notes in the SERVICE AND MAINTENANCE RECORDS about instrument maintenance save all invoices and receipts If necessary they will serve as proof that the maintenance was carried out in time...

Страница 48: ...ring and greasing Planned maintenance is carried out by the manufacturer at least once a year and is a mandatory requirement for maintaining the guarantee from the manufacturer It is very important to...

Страница 49: ...nation Name of malfunction external manifestation and additional signs Probable cause Method of elimination The device does not turn on No power Check the presence and status of self contained power N...

Страница 50: ...e there should be no vapors of corrosive substances acids alkalis and direct sunlight The device must not be subjected to sudden shocks falls or strong vibrations Devices should be stacked on shelves...

Страница 51: ...Operation Manual Hardness Tester NOVOTEST T UD3 Page 51 SERVICE AND MAINTENANCE RECORDS Description Date...

Страница 52: ...Operation Manual Hardness Tester NOVOTEST T UD3 Page 52...

Страница 53: ...______ __________________________________________________________________________________ __________________________________________________________________________________ ___________________________...

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