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23

vent out thru the left or right side of the furnace cabinet. 
See 

Figure 30 (page 22)

.  NOTE: If supplied with your 

furnace, the NORDYNE PVC trap (664659) may be used 
in place of the reducer and 1/2” X 1/2” hose barb

The 1/2” x 3/4” hose barb can be used to route the 
condensate drain to the outside of the cabinet. It must 
be installed from inside the cabinet with the threaded 
end inserted thru the 1 1/16” hole. The Condensate drain 
should be connected to the barbed end. Attach 1” PVC 
drain line to the threaded end.

Typical Orientation

1. Install the PVC Tee vertically on the 2” vent pipe that is 

extending out the side of the cabinet. Permanently bond 
them together using appropriate primer and cement. 
Refer to the typical orientation shown in 

Figure 30

.

2. Install the reducer or PVC trap (if supplied) on the bottom 

end of the PVC Tee. Permanently bond them together 
using appropriate primer and cement.

3. Install the 1/2” x 1/2” hose barb on the 2” PVC reducer.  

NOTE: Do not over tighten! Use an adequate amount of 
Teflon tape on the threads. Do not use liquid sealants.

4. Verify all connections and joints for tight fit and proper 

alignment with other vent pipes.

Alternate Orientation

1. Install the 2” PVC Tee horizontally on the 2” vent pipe that 

is extending out the side of the cabinet. Permanently bond 
them together using appropriate primer and cement. 
Refer to the alternate orientation shown in 

Figure 30

.

2. Install the 2” PVC Elbow on the end of the 2” PVC Tee. 

Permanently bond them together using appropriate 
primer and cement.

3. Install the reducer or PVC trap (if supplied) on the bottom 

end of the PVC Tee. Permanently bond them together 
using appropriate primer and cement.

4. Install the 1/2” x 1/2” hose barb on the 2” PVC reducer.  

NOTE: Do not over tighten! Use an adequate amount of 
Teflon tape on the threads. Do not use liquid sealants.

5. Verify all connections and joints for tight fit and proper 

alignment with other vent pipes.

Vent Couplings

M4 series furnaces require couplings to be installed over 
the combustion air finish flange and where the vent pipe 
exits the furnace cabinet. See 

Figure 31

.

NOTE: These couplings are not supplied in the *RL extra 
parts bag.

•  Each coupling must be secured to the finish flange 

or 

vent pipe with a hose clamp (if using neoprene couplings).

•  Upflow furnaces require the 3” neoprene coupling clamps 

to be installed above the coil box.

Upflow Furnaces:  Combustion air and exhaust vent 
piping must have removable connections between the 
furnace flanges and vent pipes when installed vertically in 
front of the coil box. NOTE: Both vent pipes must be long 

enough to clear the height of the coil box when installed. 
This allows for future servicing or maintenance of the coil.

Position the 2” x 3” neoprene coupling between the top 
of the 2” vent pipe and the 3” vent pipe. Secure both 
ends of the couplings with hose clamps, ensuring that 
the connection is tight and leak free.

Downflow Furnaces: Since there is no coil box above 
the furnace, both 3” vent pipes can be run vertically for 
the entire length of the pipes from the 2” x 3” coupling to 
the outdoors. Secure both ends of the couplings, ensuring 
that the connection is tight and leak free.

Filter Retainer Brackets

1. Bend the rear, right and left side furnace flanges upward 

90° with a pair of wide duct pliers. See 

Figure 32 (page 

24)

.

2. Install three filter retainer brackets on the furnace flanges. 

NOTE: Press down firmly to ensure brackets are tightly 
installed on the furnace flanges.

3. Position a furnace filter on top of the filter brackets.

VentilAire™ Bracket

Ventilation must be provided for homes built to HUD 
Manufactured Homes Safety and Construction Standards. 
This ventilation can be supplied by a VentilAire™ III 
(914098) or VentilAire™ IV (914229) fresh air supply 
system. Alternate means for providing ventilation air 
must meet the requirements of all applicable local and 
federal codes.

Upflow Furnaces: the means for providing the required 
ventilation must be incorporated into the upflow furnace 
base or the return air ductwork to the furnace.

Downflow Furnaces: a special mounting bracket is 
supplied with the furnace for installation of the VentilAire™ 
supply air system. The bracket is installed on the right 
hand side at the top of the cabinet, as shown in 

Figure 

33 (page 24)

. The bracket can be secured to the unit 

using the self-drilling screws supplied with the kit. Please 

follow the instructions provided with the kit.

 

Figure 31

Figure 31. Vent Couplings

Coil Box

UPFLOW FURNACE

DOWNFLOW FURNACE

3” PVC Pipes

2” x 3”

Neoprene
Couplings

3” PVC 

Pipes

3” Neoprene

Couplings

3” PVC Pipes

2” x 3”

Neoprene
Couplings

Содержание M4RC-072D-35C

Страница 1: ...department RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des blessures graves la mort ou des dommages mat riels L installation et l entretien doivent...

Страница 2: ...loor Openings 16 Installing Finger Tabbed Duct Connectors 16 Narrow Duct Attachment Option 1 17 Narrow Duct Attachment Option 2 17 Installing Screw Down Duct Connectors 18 Installing the Downflow Furn...

Страница 3: ...rovide adequate combustion and ventilation air to the furnace space as specified on pages 6 9 Provide adequate clearances around the vent air intake terminal as specified in Figure 7 page 11 Figure 8...

Страница 4: ...mestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied a A CO detector and alarm shal...

Страница 5: ...Electrical Code NEC ANSI NFPA 70 CANADA Canadian Electrical Code CSA C22 1 Gas Piping Gas Pipe Pressure Testing Current edition of the NFGC and the NFPA 90B For copies contact the National Fire Prote...

Страница 6: ...QUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement...

Страница 7: ...htly sealed to the furnace The required sizing of these openings is determined by whetherinsideoroutsideairisusedtosupportcombustion the method by which the air is brought to the space and by the tota...

Страница 8: ...ustion Air Drawn from Inside Total Input Rating Btuh Minimum Free Area Each Opening Round Duct Diameter 40 000 100 sq In 12 inches 60 000 100 sq In 12 inches 80 000 100 sq In 12 inches 100 000 100 sq...

Страница 9: ...ntly adopted by the NFGC uses one opening within 12 inches of the top of the space This method may be used if it is acceptable to the local codes The following conditions must be met 1 The opening mus...

Страница 10: ...onofthefurnacecombustionsystem See list of substances on page 4 Route piping as direct as possible between the furnace and the outdoors Horizontal piping from inducer to the flue pipe must be sloped 1...

Страница 11: ...rotection see page 12 Figure 7 12 min to maximum expected snow level both pipes 90 Elbow Exhaust vent option B Exhaust vent option A Mounting kit faceplate secured to wall with screws both pipes Combu...

Страница 12: ...exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pipe must be insulated with 1 2 inch thick sponge rubber insulation Armaflex type insulation or equiv...

Страница 13: ...ponsible for water leakage which occurs due to loose hose connections or improperly sealed drain line pipes CIRCULATING AIR REQUIREMENTS WARNING Do not allow combustion products to enter the circulati...

Страница 14: ...in2 The total free area of openings in the floor or ceiling registers serving the return air duct system must be at least 352 in2 At least one register should be located where it is not likely to be c...

Страница 15: ...and other documents supplied with the furnace and or optional air conditioningequipment Unlessitisnoteddifferentlyinthis manual onlyusefactoryauthorizedkitsandaccessorieson thisappliance Refertolocala...

Страница 16: ...4 210 901991A 904012 10 1 4 260 901992A 904013 12 1 4 311 901993A 904014 NOTE Dimensions shown as Inches Millimeter Table 3 Duct Connector Sizes X FLOOR OPENING FLOOR CAVITY SUPPLY AIR DUCT Locating...

Страница 17: ...form an opening for the duct connector applies to Options A or B 3 Installtheductconnectorwiththebottomtabsextending into the supply air duct 4 Bend the tabs on the bottom of the duct connector upward...

Страница 18: ...y Air Duct Hole for Gas Line Wood Floor Bend tabs up 90 Figure 18 Screw Down Duct Connector Figure 20 Figure 20 A C Coil Box Installation D O N O T I N S T A L L S C R E W S I N T H I S S U R F A C E...

Страница 19: ...f drilling screws secure the bracket to the A C coil box and the furnace Repeat for other side of furnace 5 Position the plenum on top of the coil box and secure together with sheet metal screws The s...

Страница 20: ...have two switches one connected to the static tap on the inducer assembly and the other to the collector box Downflow M4RLSeries furnacesrequireonlyoneswitchconnected to the inducer s static tap as s...

Страница 21: ...itch Accessories The components in Figure 27 Figure 28 page 22 Figure 29 Figure 30 are included in the extra parts bag that is supplied with the purchase of M4RC M4RL furnaces Depending on your partic...

Страница 22: ...ield Supplied 2 PVC ELBOW Field Supplied PVC Trap 2 PVC Tee 2 x 1 2 PVC Reducer 1 2 x 1 2 Hose Barb 1 2 x 3 4 Hose Barb 2 PVC Pipe from Inline Drain Assembly Not Included 1 2 Tubing Formed into a Loop...

Страница 23: ...to the finish flange or vent pipe with a hose clamp if using neoprene couplings Upflowfurnacesrequirethe3 neoprenecouplingclamps to be installed above the coil box Upflow Furnaces Combustion air and...

Страница 24: ...secondary heat exchanger A drain must always be at the lowest point of the venting system NOTE Ifusingacondensatepump thefurnace drain line must be installed above the pumps water line Exceptions clar...

Страница 25: ...ply with the latest edition of the National Fuel Gas Code ANSIZ223 1 or CAN CGAB149 1or 2 Installation Codes Some local regulations require the installation of a manual main shut off valve and ground...

Страница 26: ...t t une solution savonneuse commerciale fabriqu esp cifiquementpurlad tectiondes fuites de gaz Un incendie ou une explosion peut entra ner des dommages mat riels des blessures ou la mort AVERTISSEMENT...

Страница 27: ...Shut Off Valve location requirements NOTE B Inducer assembly omitted for clarity of pipe installation Figure 35 Typical Gas Connections 4 7 5 3 6 UPFLOW MODELS DOWNFLOW MODELS 9 2 See Note B 1 3 See...

Страница 28: ...screw the orifices 7 into the gas manifold assembly 5 by hand until snug then tighten with a wrench 12 Install the appropriate LP Propane orifices 7 into the gas manifold assembly 5 13 Remove the pre...

Страница 29: ...vent cross threading hand tighten the plug first then tighten with 3 16 Allen wrench Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Mag...

Страница 30: ...t 105 F 40 C For electrical specifications refer to the furnace nameplate or Table 5 page 32 2 Check all gas connections for leaks with a soap and water solution If the solution bubbles there is a gas...

Страница 31: ...s or 2 Measure the current flow on the thermostat R W circuit after the circulating blower motor has started The six pin terminal marked Expansion Port is not used in the single stage furnace as shipp...

Страница 32: ...MOTOR CONNECTION FIELD WIRING LOW VOLTAGE CONNECTION R C Y G W NOTE The Y terminal on the control board must be connected to the thermostat for proper cooling mode operation Connect R W For Heating O...

Страница 33: ...t gas per hr Local heating value of the gas obtained from gas supplier 1 040 Btu per cubic ft Input rate 1 040 x 90 93 600 Btuh Verifying Adjusting Input Rate IMPORTANT NOTE The input rate must not ex...

Страница 34: ...l for cooling the contactorintheoutdoorcondensingunitisde energized and the control continues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for contin...

Страница 35: ...rned open Is the gas turned on Are any manual reset switches open Is the filter dirty or plugged Is the flame sensor coated Remove and clean with steel wool Do not use emery cloth or sandpaper Is ther...

Страница 36: ...ter s An air filter is supplied with the furnace as shipped from the factory It is recommended that filters be cleaned or replaced monthly during the heating season WARNING Never operate the furnace w...

Страница 37: ...ng Bottom Return Opening RC Upflow Furnace Model s Dim A Dim B Dim C 054D 24B 17 1 2 15 7 8 16 1 8 072D 35C 21 19 3 8 19 5 8 090D 35C 108D 45D 24 1 2 22 7 8 23 1 8 NOTE Dimensions shown in inches A 34...

Страница 38: ...1590 48 1555 49 1495 51 1435 53 1340 57 Low 1410 54 1390 55 1365 56 1330 58 1310 59 1275 60 1235 62 1210 63 RC090D 35C Side Return 90 000 High 2240 2175 35 2100 37 2040 38 1985 39 1910 40 1825 42 172...

Страница 39: ...agnostic Description Low Flame Sensor Signal Flame Present FAULT CONDITIONS Yellow LED Continuous Flash On Alternating Flash Replaces 710915B IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT DOOR SWITCH R...

Страница 40: ...44 220 439 84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 11...

Страница 41: ...3 0 Manifold Pressure 9 000 to 9 999 FT 49 49 49 49 Orifice Size 2 8 2 8 2 8 2 8 Manifold Pressure Table 12 Table 12 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS LOW HEAT...

Страница 42: ...air supply inlet to building or the combustion air inlet to any other appliance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of...

Страница 43: ...Close to Furnace as Possible 2 x 3 Neoprene Couplings with 2 Hose Clamps Upward Pitch 1 4 Per Foot Exhaust Vent 5 3 Combustion Air Vent Pipe 7 3 x 90 Elbows 3 x 90 Elbow Exhaust Vent 3 Exhaust Vent St...

Страница 44: ...STION AIR X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Field Supplied See NOTES 2 3 Drain Line Att...

Страница 45: ...PE Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Drain Line Attached...

Страница 46: ...controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the manifold Inducer Assembly The inducer assembly vents products of co...

Страница 47: ...47...

Страница 48: ...nstructions to the customer s package for future reference ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Supply Voltage _________________________________ V...

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