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Because an air dryer is pressurized and contains rotating 

parts, the same precautions should be observed as with 

any piece of machinery of this type where carelessness in 

operation or maintenance could be hazardous to personnel. 

In addition to obvious safety rules that should be followed 

with this type of machinery, safety precautions as listed 

below must be observed:

Only qualified personnel shall be permitted to adjust, 

perform maintenance or repair this air dryer.
Read all instructions completely before operating 

unit.
Pull main electrical disconnect switch and disconnect 

any separate control lines, if used, before attempting 

to work or perform maintenance on the unit.
Do not attempt to service any part while machine is in 

an operational mode.
Do not attempt to remove any parts without first 

relieving the entire air system of pressure.
Do not attempt to remove any part of the 

refrigeration system without removing and 

containing refrigerant in accordance with the EPA and 

local regulations.
Do not operate the dryer at pressures in excess of its 

rating.
Do not operate the dryer without guards, shields and 

screen in place.
Inspect unit daily to observe and correct any unsafe 

operating conditions.

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2.

3.

4.

5.

6.

7.

8.

9.

OSHA Heading Descriptions

WARNING

“Warning” is used to indicate a hazardous situation 

which has some probability of death or severe injury. 

Warning should not be considered for property damage 

accidents unless personal injury risk is present.

CAUTION

“Caution” is used to indicate a hazardous situation 

which may result in minor or moderate injury.

 NOTICE

“Notice” is used to indicate a statement of company 

policy as the message relates directly or indirectly 

to the safety of  personnel or protection of property. 

Notice should not be associated directly with a hazard 

or hazardous situation and must not be used in place of 

“Danger,” “Warning,” or “Caution.”

 NOTICE

The user of any air dryer manufactured by Ingersoll 

Rand, is hereby warned that failure to follow the 

above Safety and Operation Precautions may result 

in personal injury or equipment damage. However, 

Ingersoll Rand does not state as fact, nor does it mean 

to imply, that the preceding list of Safety and Operating 

Precautions is all inclusive, and further, that the 

observance of this list will prevent all personal injury or 

equipment damage.

6.0 SAFETY AND OPERATION PRECAUTIONS

5.0 RECEIVINg AND INSPECTION

5.1 INSPECTION

Upon receiving your 

Ingersoll Rand

 air dryer, please inspect 

the unit closely. If rough handling has been detected, please 

note it on your delivery receipt, especially if the dryer will not 

be immediately uncrated. Obtaining the delivery person’s 

signed agreement to any noted damages will facilitate any 

insurance claims

5.2 UNPACKINg AND HANDLINg

WARNING

Under no circumstances should any person 

attempt to lift heavy objects without proper lifting 

equipment (i.e., crane, hoist, slings or fork truck). 

Lifting any unit without proper lifting equipment, 

can cause serious injury.

All dryer packages have been mounted on a base which 

provides for forklifting between the two base channels to 

facilitate handling during shipment. Forks should extend 

all the way through forklift channels to reduce unnecessary 

forces to the dryer during moving. Slings can be used to lift 

the crates, but spreader bars must be used to prevent the 

slings from exerting a force against the sides of the crates.

120.26A D4290NCHPW400F Installation Operation and Maintenance Manual

Содержание D4290NCHP

Страница 1: ...na High Pressure Cycling Refrigerated Dryer Models D4290NCHP D5635NCHP AND D7055NCHP Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L op rateur FR Operator s Manual EN 120 26...

Страница 2: ...IONS 11 7 6 6 START MODES 12 7 6 6 1 Manual Mode 12 7 6 6 2 Auto Restart Mode 12 7 6 6 3 Remote Automatic Mode 12 contents page 8 0 INSTALLATION AND INITIAL START UP 13 8 1 LOCATION AND MOUNTING 13 8...

Страница 3: ...liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosio...

Страница 4: ...ment of company policy as the message relates directly or indirectly to the safety of personnel or protection of property Notice should not be associated directly with a hazard or hazardous situation...

Страница 5: ...ssure Will Cause Injury Death Or Property Damage Relieve Press Before Servicing Condensate Drain Discharges Under Pressure Drain Requires Periodic Cleaning Service READ TECHNICAL MANUAL Removing fuses...

Страница 6: ...high pressure condensate drain installed on the dryer requires the user to supply clean dry air 80 120 psig for proper operation Refer to the instruction label on the condensate drain for details A sm...

Страница 7: ...ingersollrandproducts com PROCESS AND INSTRUMENTIONA DIAGRAM D4290NCHP WATERCOOLED 550130 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 8: ...ollrandproducts com PROCESS AND INTRUMENTATION DIAGRAM D5635NCHP D7055NCHP AIR AND WATERCOOLED 550116 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance...

Страница 9: ...ct to provide indication of any of the dryers alarms described later in this manual Contact rated for 2A 120V max The Microprocessor Control features three levels of access The default level CUSTOMER...

Страница 10: ...laying a number of system parameters For NVC dryers Module 1 is supplied with a Deluxe Microprocessor Controller The remaining modules feature a Microprocessor Controller The following summarizes the...

Страница 11: ...AY CHLLR TEMP 36 Press SELECT DISPLAY until CHLLR TEMP is displayed CHLLR TEMP 38 Depress as required to change the CHLLR TEMP to 38 degrees ENTER CHLLR TEMP 38 Pressing ENTER saves the set point SELE...

Страница 12: ...psig FAN 2 OFF 235 psig HPCO Air Cooled 450 psig HPCO Water Cooled 320 psig LPCO 20 psig TABLE 1 7 6 6 START MODES Ingersoll Rand dryers are capable of starting in one of three start modes Note that t...

Страница 13: ...clean dry air 80 psig 120 psig for proper operation Connect clean dry air source to 1 8 NPT port as indicated on condensate drain instruction label Assure needle vent valve is open to allow for displa...

Страница 14: ...VENT NEEDLE VALVE VALVE MUST BE ADJUSTED OPEN TO ALLOW FOR FREE FLOW OF CONDENSATE INTO DRAIN DRAIN WILL NOT FUNCTION IF VALVE IS CLOSED VENT VALVE EXHAUST MUFFLER REMOVE MECHANISM PROTECTIVE SHIPPING...

Страница 15: ...ctory Default No modification required to operate dryer in Manual Mode Once power is applied dryer can be started or stopped by depressing the local ON OFF pushbuttons located on the front panel B Aut...

Страница 16: ...MPERATURE will gradually drop as indicated on the display Once the temperature falls below the HIGH TEMPERATURE ALARM set point the alarm will reset and the LCD panel will return to its default displa...

Страница 17: ...RE PROBE Ts Probe Y N Parameter Display Set Point FAN 1 ON PRESSURE FAN1 OFF See Table 1 FAN 1 OFF PRESSURE FAN1 OFF See Table 1 FAN 2 ON PRESSURE FAN2 ON See Table 1 FAN 2 OFF PRESSURE FAN2 OFF See T...

Страница 18: ...remaining non adjustable parameters may be viewed by depressing the SELECT DISPLAY button as required to arrive at the desired display notice To exit the TECHNICIAN MODE at any time depress the button...

Страница 19: ...or and fan not running Controller indicates compressor is ON Compressor relay may be bad replace relay Check for loose wire connections at contactor or loss of power at control board Defective control...

Страница 20: ...en valves Inlet and outlet filters blocked up Change filter elements Outlet pressure substantially lower than inlet pressure System operating tempera ture is below 32 F Compressor relay contactor stuc...

Страница 21: ...ingersollrandproducts com 21 12 0 WIRING DIAGRAM WIRING DIAGRAM D4290NCHP WATERCOOLED 230 460V 3 60 200 440V 3 50 550126 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 22: ...22 ingersollrandproducts com WIRING DIAGRAM D5635NCHP D7055NCHP WATERCOOLED 230 575V 3 60 200 440V 3 50 550127 12 0 WIRING DIAGRAM 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 23: ...ER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SEL...

Страница 24: ...COMPRESSOR HOURS 8 CUSTOMER SET POINTS A CHILLER TEMP B DRAIN INTERVAL C DRAIN ON PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 1 38 1 1 2 MPT WATER OUTLET CUSTOMER CONN 1 1...

Страница 25: ...OL 683724 683724 683724 1 1 1 1 RELAY PUMP 698262 698262 698262 1 RESISTOR CONTROL PANEL DUMMY LOAD 683968 683968 683968 1 TRANSDUCER REFRIGERANT DISCHARGE PRESSURE 682943 682943 682943 1 1 1 1 TRANSD...

Страница 26: ...NO VOLTS PH HZ LBS KG TYPE LB OZ SIZE HP RLA LRA D4290NCHPW 460 3 60 420 380 3 50 2300 1043 R 404 12 0 35 20 2 9 15 7 78 5 D5635NCHPW 460 3 60 420 380 3 50 3800 1721 R 404 11 0 45 27 4 10 5 19 3 105 0...

Страница 27: ...120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 28: ...ingersollrandproducts com 2013 Ingersoll Rand 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

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