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11.2 PROBLEM / ACTION gUIDE

PROBLEM

SYMPTOM(S)

POSSIBLE CAUSE

CORRECTIVE ACTION

Moisture down stream

Dryer is properly cooling air 

stream (Check Chiller. Temp 

on controller)

Condensate drain failure

Service drain

Excessive flow

Check inlet and outlet pressure 

and system design capacity. 

Correct cause of excessive flow. 

Dryer by-pass valve not 

closed

Close by-pass valve

Inlet and outlet 

temperatures are the same.

No power to the dryer

Check power supply and fuses/

circuit breakers

High suction pressure

Check and clean condenser.

Refrigerant leak

Check suction pressure gauge if 

reading is 0 psig, turn dryer off 

and contact your distributor

Compressor not running and 

fan is running

Check and clean condenser.
Check ambient temperature and 

reduce below 113°F

Moisture down stream

Inlet and outlet 

temperatures are the same.

Compressor and fan not 

running.

Check Chiller Temperature

Compressor and fan not 

running. Controller indicates 

compressor is ON.

Compressor relay may be bad, 

replace relay
Check for loose wire connections 

at contactor or loss of power at 

control board
Defective control board - replace 

as necessary
Contact your local distributor for 

further assistance.

Compressor and fan are 

running, exchanger temp 

high, pump not running.

Defective Pump

Contact your local distributor for 

further assistance.

11.0 TROUBLESHOOTINg

11.1 INTRODUCTION

Ingersoll Rand

 Nirvana™ Cycling dryers are designed for 

reliable, trouble-free operation. In the event of any dryer 

malfunction, the guide below has been developed to 

facilitate problem identification and corrective actions.

WARNING

An air dryer always operates under pressure. Any 

maintenance procedure that involves disassembly of 

pipe fittings, valves or any other components requires 

the dryer be isolated from the compressed air stream 

and fully depressurized.

WARNING

Prior to working on the unit, make sure that all circuit 

breakers or disconnected switches are tagged “Out of 

Service.”

120.26A D4290NCHPW400F Installation Operation and Maintenance Manual

Содержание D4290NCHP

Страница 1: ...na High Pressure Cycling Refrigerated Dryer Models D4290NCHP D5635NCHP AND D7055NCHP Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L op rateur FR Operator s Manual EN 120 26...

Страница 2: ...IONS 11 7 6 6 START MODES 12 7 6 6 1 Manual Mode 12 7 6 6 2 Auto Restart Mode 12 7 6 6 3 Remote Automatic Mode 12 contents page 8 0 INSTALLATION AND INITIAL START UP 13 8 1 LOCATION AND MOUNTING 13 8...

Страница 3: ...liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosio...

Страница 4: ...ment of company policy as the message relates directly or indirectly to the safety of personnel or protection of property Notice should not be associated directly with a hazard or hazardous situation...

Страница 5: ...ssure Will Cause Injury Death Or Property Damage Relieve Press Before Servicing Condensate Drain Discharges Under Pressure Drain Requires Periodic Cleaning Service READ TECHNICAL MANUAL Removing fuses...

Страница 6: ...high pressure condensate drain installed on the dryer requires the user to supply clean dry air 80 120 psig for proper operation Refer to the instruction label on the condensate drain for details A sm...

Страница 7: ...ingersollrandproducts com PROCESS AND INSTRUMENTIONA DIAGRAM D4290NCHP WATERCOOLED 550130 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 8: ...ollrandproducts com PROCESS AND INTRUMENTATION DIAGRAM D5635NCHP D7055NCHP AIR AND WATERCOOLED 550116 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance...

Страница 9: ...ct to provide indication of any of the dryers alarms described later in this manual Contact rated for 2A 120V max The Microprocessor Control features three levels of access The default level CUSTOMER...

Страница 10: ...laying a number of system parameters For NVC dryers Module 1 is supplied with a Deluxe Microprocessor Controller The remaining modules feature a Microprocessor Controller The following summarizes the...

Страница 11: ...AY CHLLR TEMP 36 Press SELECT DISPLAY until CHLLR TEMP is displayed CHLLR TEMP 38 Depress as required to change the CHLLR TEMP to 38 degrees ENTER CHLLR TEMP 38 Pressing ENTER saves the set point SELE...

Страница 12: ...psig FAN 2 OFF 235 psig HPCO Air Cooled 450 psig HPCO Water Cooled 320 psig LPCO 20 psig TABLE 1 7 6 6 START MODES Ingersoll Rand dryers are capable of starting in one of three start modes Note that t...

Страница 13: ...clean dry air 80 psig 120 psig for proper operation Connect clean dry air source to 1 8 NPT port as indicated on condensate drain instruction label Assure needle vent valve is open to allow for displa...

Страница 14: ...VENT NEEDLE VALVE VALVE MUST BE ADJUSTED OPEN TO ALLOW FOR FREE FLOW OF CONDENSATE INTO DRAIN DRAIN WILL NOT FUNCTION IF VALVE IS CLOSED VENT VALVE EXHAUST MUFFLER REMOVE MECHANISM PROTECTIVE SHIPPING...

Страница 15: ...ctory Default No modification required to operate dryer in Manual Mode Once power is applied dryer can be started or stopped by depressing the local ON OFF pushbuttons located on the front panel B Aut...

Страница 16: ...MPERATURE will gradually drop as indicated on the display Once the temperature falls below the HIGH TEMPERATURE ALARM set point the alarm will reset and the LCD panel will return to its default displa...

Страница 17: ...RE PROBE Ts Probe Y N Parameter Display Set Point FAN 1 ON PRESSURE FAN1 OFF See Table 1 FAN 1 OFF PRESSURE FAN1 OFF See Table 1 FAN 2 ON PRESSURE FAN2 ON See Table 1 FAN 2 OFF PRESSURE FAN2 OFF See T...

Страница 18: ...remaining non adjustable parameters may be viewed by depressing the SELECT DISPLAY button as required to arrive at the desired display notice To exit the TECHNICIAN MODE at any time depress the button...

Страница 19: ...or and fan not running Controller indicates compressor is ON Compressor relay may be bad replace relay Check for loose wire connections at contactor or loss of power at control board Defective control...

Страница 20: ...en valves Inlet and outlet filters blocked up Change filter elements Outlet pressure substantially lower than inlet pressure System operating tempera ture is below 32 F Compressor relay contactor stuc...

Страница 21: ...ingersollrandproducts com 21 12 0 WIRING DIAGRAM WIRING DIAGRAM D4290NCHP WATERCOOLED 230 460V 3 60 200 440V 3 50 550126 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 22: ...22 ingersollrandproducts com WIRING DIAGRAM D5635NCHP D7055NCHP WATERCOOLED 230 575V 3 60 200 440V 3 50 550127 12 0 WIRING DIAGRAM 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 23: ...ER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SEL...

Страница 24: ...COMPRESSOR HOURS 8 CUSTOMER SET POINTS A CHILLER TEMP B DRAIN INTERVAL C DRAIN ON PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 1 38 1 1 2 MPT WATER OUTLET CUSTOMER CONN 1 1...

Страница 25: ...OL 683724 683724 683724 1 1 1 1 RELAY PUMP 698262 698262 698262 1 RESISTOR CONTROL PANEL DUMMY LOAD 683968 683968 683968 1 TRANSDUCER REFRIGERANT DISCHARGE PRESSURE 682943 682943 682943 1 1 1 1 TRANSD...

Страница 26: ...NO VOLTS PH HZ LBS KG TYPE LB OZ SIZE HP RLA LRA D4290NCHPW 460 3 60 420 380 3 50 2300 1043 R 404 12 0 35 20 2 9 15 7 78 5 D5635NCHPW 460 3 60 420 380 3 50 3800 1721 R 404 11 0 45 27 4 10 5 19 3 105 0...

Страница 27: ...120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 28: ...ingersollrandproducts com 2013 Ingersoll Rand 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

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