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LOW TEMPERATURE SAFETY ALARM (LOWTEMP ALARM) 

If the dryer chiller temperature falls to or below the factory 

set point and remains at or below this set point for the 

factory delay time, the alarm routine will activate. This alarm 

condition may cause damage to the dryer when subjected 

to continuous or long-term exposure. Note that this alarm 

will shut down the dryer after a response time delay. This 

alarm will activate the remote alarm contact and reset 

automatically once the alarm condition is rectified.
HIGH PRESSURE CUTOUT ALARM (HPCO ALARM) 

If the discharge pressure of the refrigerant is determined 

to be above the set point, the alarm routine will activate. 

This alarm condition may cause damage to the dryer when 

subjected to continuous or long-term exposure. Note that 

this alarm will shut down the dryer after a response time 

delay. The operator must depress the RESET button in order 

to clear the alarm and restart the refrigeration system.
LOW PRESSURE CUTOUT ALARM (LO PRESS CO) 

If the suction pressure of the refrigerant is determined to be 

below the set point of the LPCO alarm, the Microprocessor 

Control alarm routine will activate. This alarm condition may 

cause damage to the dryer when subjected to continuous or 

long-term exposure. Note that once cleared, the compressor 

will restart automatically. However, if two successive 

lowpressure conditions are determined, this alarm will shut 

down the dryer after a response time delay and will display 

the alarm condition. The operator must depress the RESET 

button in order to reinstate the compressor.

Parameter

R-404A

FAN 1 ON

275 psig

FAN 1 OFF

195 psig

FAN 2 ON

335 psig

FAN 2 OFF

235 psig

HPCO (Air Cooled)

450 psig

HPCO (Water Cooled)

320 psig

LPCO

20 psig

TABLE - 1

7.6.6 START MODES

Ingersoll Rand

 dryers are capable of starting in one of 

three start modes. Note that to protect the refrigeration 

compressor from repeated rapid starts, the Microprocessor 

Control is equipped with an an anti-short cycle (ASC) delay. 

The ASC delay will countdown from the factory set point. 

Only after the ASC delay has timed out will the refrigeration 

system operate. Below are brief descriptions of these various 

start modes.

7.6.6.1 Manual Mode

Ingersoll Rand

 dryers are shipped from the factory in the 

Manual Mode. After power is supplied to the dryer, the user 

will be presented with the ASC delay, followed by the “PRESS 

ON BUTTON” display. After the ASC delay has timed out, the 

dryer will only start once the ON button is depressed. In this 

configuration, to restart the dryer, the user must manually 

depress the ON button on the dryer’s control panel.

7.6.6.2 Auto Restart Mode

After power is applied to the dryer, and once an anti-short 

cycle delay has timed out, the dryer will start automatically. 

In addition, this mode of operation allows manual control 

of the dryer via the ON & OFF pushbuttons. This is useful 

for applications where automatic restarting of the dryer is 

desired after a power failure has occurred.

7.6.6.3 Remote Automatic Mode

This mode of operation allows the user to control the 

dryer remotely and requires the installation of a customer-

supplied contact and grounded 24V power supply. With 

power applied to the dryer and once the anti-short cycle 

delay has timed out, the dryer will start automatically once 

the switch is closed. In addition, this mode of operation 

allows manual control of the dryer via the ON & OFF 

pushbuttons.

7.0 PRINCIPLES OF OPERATION

120.26A D4290NCHPW400F Installation Operation and Maintenance Manual

Содержание D4290NCHP

Страница 1: ...na High Pressure Cycling Refrigerated Dryer Models D4290NCHP D5635NCHP AND D7055NCHP Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L op rateur FR Operator s Manual EN 120 26...

Страница 2: ...IONS 11 7 6 6 START MODES 12 7 6 6 1 Manual Mode 12 7 6 6 2 Auto Restart Mode 12 7 6 6 3 Remote Automatic Mode 12 contents page 8 0 INSTALLATION AND INITIAL START UP 13 8 1 LOCATION AND MOUNTING 13 8...

Страница 3: ...liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosio...

Страница 4: ...ment of company policy as the message relates directly or indirectly to the safety of personnel or protection of property Notice should not be associated directly with a hazard or hazardous situation...

Страница 5: ...ssure Will Cause Injury Death Or Property Damage Relieve Press Before Servicing Condensate Drain Discharges Under Pressure Drain Requires Periodic Cleaning Service READ TECHNICAL MANUAL Removing fuses...

Страница 6: ...high pressure condensate drain installed on the dryer requires the user to supply clean dry air 80 120 psig for proper operation Refer to the instruction label on the condensate drain for details A sm...

Страница 7: ...ingersollrandproducts com PROCESS AND INSTRUMENTIONA DIAGRAM D4290NCHP WATERCOOLED 550130 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 8: ...ollrandproducts com PROCESS AND INTRUMENTATION DIAGRAM D5635NCHP D7055NCHP AIR AND WATERCOOLED 550116 FIGURE 1 7 0 PRINCIPLES OF OPERATION 120 26A D4290NCHPW400F Installation Operation and Maintenance...

Страница 9: ...ct to provide indication of any of the dryers alarms described later in this manual Contact rated for 2A 120V max The Microprocessor Control features three levels of access The default level CUSTOMER...

Страница 10: ...laying a number of system parameters For NVC dryers Module 1 is supplied with a Deluxe Microprocessor Controller The remaining modules feature a Microprocessor Controller The following summarizes the...

Страница 11: ...AY CHLLR TEMP 36 Press SELECT DISPLAY until CHLLR TEMP is displayed CHLLR TEMP 38 Depress as required to change the CHLLR TEMP to 38 degrees ENTER CHLLR TEMP 38 Pressing ENTER saves the set point SELE...

Страница 12: ...psig FAN 2 OFF 235 psig HPCO Air Cooled 450 psig HPCO Water Cooled 320 psig LPCO 20 psig TABLE 1 7 6 6 START MODES Ingersoll Rand dryers are capable of starting in one of three start modes Note that t...

Страница 13: ...clean dry air 80 psig 120 psig for proper operation Connect clean dry air source to 1 8 NPT port as indicated on condensate drain instruction label Assure needle vent valve is open to allow for displa...

Страница 14: ...VENT NEEDLE VALVE VALVE MUST BE ADJUSTED OPEN TO ALLOW FOR FREE FLOW OF CONDENSATE INTO DRAIN DRAIN WILL NOT FUNCTION IF VALVE IS CLOSED VENT VALVE EXHAUST MUFFLER REMOVE MECHANISM PROTECTIVE SHIPPING...

Страница 15: ...ctory Default No modification required to operate dryer in Manual Mode Once power is applied dryer can be started or stopped by depressing the local ON OFF pushbuttons located on the front panel B Aut...

Страница 16: ...MPERATURE will gradually drop as indicated on the display Once the temperature falls below the HIGH TEMPERATURE ALARM set point the alarm will reset and the LCD panel will return to its default displa...

Страница 17: ...RE PROBE Ts Probe Y N Parameter Display Set Point FAN 1 ON PRESSURE FAN1 OFF See Table 1 FAN 1 OFF PRESSURE FAN1 OFF See Table 1 FAN 2 ON PRESSURE FAN2 ON See Table 1 FAN 2 OFF PRESSURE FAN2 OFF See T...

Страница 18: ...remaining non adjustable parameters may be viewed by depressing the SELECT DISPLAY button as required to arrive at the desired display notice To exit the TECHNICIAN MODE at any time depress the button...

Страница 19: ...or and fan not running Controller indicates compressor is ON Compressor relay may be bad replace relay Check for loose wire connections at contactor or loss of power at control board Defective control...

Страница 20: ...en valves Inlet and outlet filters blocked up Change filter elements Outlet pressure substantially lower than inlet pressure System operating tempera ture is below 32 F Compressor relay contactor stuc...

Страница 21: ...ingersollrandproducts com 21 12 0 WIRING DIAGRAM WIRING DIAGRAM D4290NCHP WATERCOOLED 230 460V 3 60 200 440V 3 50 550126 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 22: ...22 ingersollrandproducts com WIRING DIAGRAM D5635NCHP D7055NCHP WATERCOOLED 230 575V 3 60 200 440V 3 50 550127 12 0 WIRING DIAGRAM 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 23: ...ER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SEL...

Страница 24: ...COMPRESSOR HOURS 8 CUSTOMER SET POINTS A CHILLER TEMP B DRAIN INTERVAL C DRAIN ON PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 1 38 1 1 2 MPT WATER OUTLET CUSTOMER CONN 1 1...

Страница 25: ...OL 683724 683724 683724 1 1 1 1 RELAY PUMP 698262 698262 698262 1 RESISTOR CONTROL PANEL DUMMY LOAD 683968 683968 683968 1 TRANSDUCER REFRIGERANT DISCHARGE PRESSURE 682943 682943 682943 1 1 1 1 TRANSD...

Страница 26: ...NO VOLTS PH HZ LBS KG TYPE LB OZ SIZE HP RLA LRA D4290NCHPW 460 3 60 420 380 3 50 2300 1043 R 404 12 0 35 20 2 9 15 7 78 5 D5635NCHPW 460 3 60 420 380 3 50 3800 1721 R 404 11 0 45 27 4 10 5 19 3 105 0...

Страница 27: ...120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

Страница 28: ...ingersollrandproducts com 2013 Ingersoll Rand 120 26A D4290NCHPW400F Installation Operation and Maintenance Manual...

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