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POWERDRIVE FX Installation guide

4729 en - 2017.08 / c

SAFETY AND OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVES

1 - General

Depending on their degree of protection, variable speed drives 

may contain unprotected live parts, which may be moving or 

rotating, as well as hot surfaces, during operation.

Unjustified removal of protection devices, incorrect use, faulty 

installation or inappropriate operation could represent a 

serious risk to personnel and equipment.

For further information, consult the documentation.

All work relating to transportation, installation, commissioning 

and maintenance must be performed by experienced, 

qualified personnel (see IEC 364 or CENELEC HD 384, or 

DIN VDE 0100 and national specifications for installation and 

accident prevention).

In these basic safety instructions, qualified personnel means 

persons competent to install, mount, commission and operate 

the product, and possessing the relevant qualifications.

2 - Use

Variable speed drives are components designed for integration 

in installations or electrical machines.

When integrated in a machine, commissioning must not take 

place until it has been verified that the machine conforms with 

directive  2006/42/EC  (Machinery  Directive).  It  is  also 

necessary to comply with standard EN 60204, which stipulates 

in particular that electrical actuators (which include variable 

speed drives) cannot be considered as circuit-breaking 

devices and certainly not as isolating switches.

Commissioning can taken place only if the requirements of the 

Electromagnetic Compatibility Directive (EMC 2004/108/EC) 

are met.

The variable speed drives meet the requirements of the 

Low  Voltage  Directive  2006/95/EC.  The  harmonised 

standards of the DIN VDE 0160 series in connection with 

standard VDE 0660, part 500 and EN 60146/VDE 0558 are 

also applicable.

The technical characteristics and instructions concerning the 

connection conditions specified on the nameplate and in the 

documentation provided must be observed without fail.

3 - Transportation, storage

All instructions concerning transportation, storage and correct 

handling must be observed.

The climatic conditions specified in the technical manual must 

be observed.

4 - Installation

The installation and cooling of equipment must comply with 

the  specifications  in  the  documentation  supplied  with  the 

product.

Variable speed drives must be protected against any excessive 

stress. In particular, there must be no damage to parts and/or 

modification  of  the  clearance  between  components  during 

transportation and handling. Avoid touching electronic 

components and contact parts.

The variable speed drives contain parts which are sensitive to 

electrostatic stresses and may be easily damaged if handled 

incorrectly. Electrical components must not be exposed to 

mechanical damage or destruction (risks to health!).

5 - Electrical connection

When work is performed on variable speed drives which are 

powered up, national accident prevention regulations must be 

respected.

The electrical installation must comply with the relevant speci-

fications (for example conductor cross-sections, protection via 

fused circuit-breaker, connection of protective conductor). More 

detailed information is given int the documentation.

Instructions for an installation which meets the requirements 

for electromagnetic compatibility, such as screening, earthing, 

presence  of  filters  and  correct  insertion  of  cables  and 

conductors, are given in the documentation supplied with the 

variable speed drives. These instructions must be followed in 

all cases, even if the variable speed drive carries the CE mark. 

Adherence to the limits given in the EMC legislation is the 

responsibility of the manufacturer of the installation or the 

machine.

6 - Operation

Installations which incorporate variable speed drives must be 

fitted  with  additional  protection  and  monitoring  devices  as 

specified in current relevant safety regulations, such as the 

law on technical equipment, accident prevention regulations, 

etc. Modifications to the variable speed drives using control 

software are permitted.

Active parts of the device and the live power connections must 

not be touched immediately after the variable speed drive is 

powered down, as the capacitors may still be charged. In view 

of this, the warnings fixed to the variable speed drives must 

be observed.

Permanent magnet motors generate electrical energy while 

they are rotating, even when the drive is switched off. In this 

case, the drive continues to be powered by the motor terminals. 

If the load is capable of turning the motor, a switching device 

must be provided upstream of the motor to isolate the drive 

during maintenance operations.

During operation, all doors and protective covers must be kept 

closed.

7 - Servicing and maintenance

Refer to the manufacturer’s documentation.

See the Maintenance section in this document.

This manual is to be given to the end user.

(In accordance with the low voltage directive 2006/95/EC)

Throughout the manual this symbol warns of consequences which may arise from inappropriate use of the drive, since 

electrical risks may lead to material or physical damage as well as constituting a fire hazard.

Содержание POWERDRIVE FX 100T

Страница 1: ...POWERDRIVE FX Installation guide 4 quadrant Variable speed drive Part number 4729 en 2017 08 c...

Страница 2: ...d to be able to supply a motor and the driven machine above its rated speed If the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger...

Страница 3: ...components during transportation and handling Avoid touching electronic components and contact parts The variable speed drives contain parts which are sensitive to electrostatic stresses and may be e...

Страница 4: ...c Axial output Helical gears Motors Gearboxes POWERDRIVE FX RFI filter Encoder or resolver input Additional I O Datalogger Communication options Options HPM motor Motor options MDX KEYPAD MDX SOFT par...

Страница 5: ...1 STO 2 inputs Safe Torque Off function 22 3 3 1 3 phaseAC power supply in accordance with safety standard IEC EN62061 2005 and EN ISO 13849 1 2006 Single channel locking SIL1 PLb 22 3 3 2 3 phaseAC p...

Страница 6: ...back options 29 5 2 5 I O options 29 5 3 RFI filters 30 5 3 1 General 30 5 3 2 Weight and dimensions 30 6 TRIPS DIAGNOSTICS 31 6 1 Drive statut 31 6 2 Alarms 32 6 3 Trips 32 7 MAINTENANCE 35 7 1 Servi...

Страница 7: ...ck POWERDRIVE FX drives are designed for installation in a cabinet or an enclosure to ensure protection from conducting dust and condensation Prevent access by unauthorised personnel Diagram Micro con...

Страница 8: ...fuges translation of travelling cranes etc Normal duty For low overload constant torque or centrifugal torque machines fans compressors etc Current available for 60 seconds every 600 seconds The outpu...

Страница 9: ...9 GENERAL INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 10: ...In atmospheres where condensation may form install a heating system to be switched off when the drive is operating It is advisable to control the heating system automatically The casing of the POWERD...

Страница 11: ...750 692 766 782 788 45 284 78 5 53 5 32 5 49 5 37 4 Lifting rings Fixed with 4 M8 screws Terminal block cover Terminal block cover Front view Side view Dimensions in mm With MDX I O M2M option add 25...

Страница 12: ...with its fixing feed mounted ready for surface mounting For through panel mounting remove the feet and follow the instructions below 2 2 2 1 Ratings 33T to 50T 530 200 18 495 553 486 140 15 40 231 fo...

Страница 13: ...5 78 5 49 5 700 6 for M8 crimp cap nuts Solid surface Back of the cabinet Lifting rings Terminal block cover Terminal block cover Drill hole diagram Side view seal seal 53 5 Dimensions in mm With MDX...

Страница 14: ...ow rate and noise levels Losses Losses W POWERDRIVE FX 33T 40T 50T 60T 75T 100T Total 800 980 1150 1450 1850 2200 Inside the cabinet through panel mounting 90 100 110 140 170 200 Maximum losses for no...

Страница 15: ...15 MECHANICAL INSTALLATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 16: ...short circuits The drive stop function does not protect against high voltages on the terminal blocks Check that the voltage and current of the drive the motor and the mains supply are compatible Afte...

Страница 17: ...U V W PE Screw bolt M8 Tightening torque 12 Nm Screw bolt M8 Tightening torque 12 Nm QS Mains supply Optional RFI filter Optional sensor 3 phase motor asynchronous or synchronous MDX ENCODER and or Fi...

Страница 18: ...5 3x25 15 59 48 80 125 100 3x25 16 73 3x25 16 50T Heavy 68 55 80 125 3x25 16 59 48 80 125 100 3x25 16 73 3x25 16 Normal 83 66 100 160 3x25 16 72 57 100 160 125 3x25 16 86 3x25 16 60T Heavy 83 66 100 1...

Страница 19: ...l blocks 3 2 2 1 Characteristics of the PX1 terminal block 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1...

Страница 20: ...is used to maintain the control power supply in the event of mains loss 2 DO1 Digital output Factory setting Zero speed Characteristics Open collector Absolute maximum voltage 30 V 0 V Overload curre...

Страница 21: ...tings The STO 1 and STO 2 inputs must be closed before giving a run command By default the motor sensor detection is disabled If the motor thermal sensor needs to be connected to DI1 CTP set Mtr 06 05...

Страница 22: ...iagrams described in the following paragraphs must be implemented The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any...

Страница 23: ...of R F signals on the power supply cable conducted emissions By direct radiation near to the mains supply power cable or the drive motor cable radiated emissions These phenomena are of direct interest...

Страница 24: ...its impedance is as low as possible so as to distribute the fault currents and high frequency currents without them passing through electronic equipment Metal grounds must be mechanically connected to...

Страница 25: ...EN 61000 3 Emission Standard Categories Size 2 Size 3 Size 2 or 3 with external filter EN 61800 3 C1 To be defined C2 Cable length 10 m Frequency 5 kHz Cable length 10 m Frequency 5 kHz Cable length...

Страница 26: ...e particular applications As soon as it is swithched on the MDX KEYPAD is set to read mode The buttons are used to scroll through the all parameters required for supervision and diagnostics Motor curr...

Страница 27: ...ters can be set using the Parameter setting Parameter setting via the keypad menu Control via the keypad is disabled in factory set configuration Trip history Gives a quick overview of the drive s las...

Страница 28: ...nal modules Several options can be combined Fieldbus options see section 5 2 3 Speed feedback options see section 5 2 4 I O options see section 5 2 5 5 2 3 Fieldbus options Depending on the configurat...

Страница 29: ...umentations 5 2 5 Additional I O options Two options are available to increase the number of inputs outputs of the Powerdrive FX MDX I O Lite MDX I O M2M Functions MDX I O Lite MDX I O M2M Analog inpu...

Страница 30: ...3359 180 28 197 6 34 CAUTION The specific design of these filters makes it possible to use them in the context of installations with a neutral IT point connection The installer must however check that...

Страница 31: ...2 not connected or 06 15 Drive output set to Inhibit Depending on the control logic selected in 06 04 Ctr 06 the motor can start as soon as the drive is enabled OP 1 Drive enabled motor on load 2 Driv...

Страница 32: ...cel the trip If the Run FWD or Run reverse terminal is closed at the time of resetting the motor may or may not start immediately depending on the setting of Ctr 06 06 04 No Reason for trip Possible c...

Страница 33: ...current reference on analog input AI3 30 Loss of communication on the P2 connector serial link Check the cable connections Check the parameter 11 63 is compatible with the timing of requests from the...

Страница 34: ...verheating of phase W IGBTs 60 A problem is detected during the control board and interface test Refer to parameters 17 05 17 08 and 17 09 in the diagnostics menu in commissioning manual ref 4617 63 T...

Страница 35: ...ing maintenance work on the drive There are very few maintenance and repair operations to be performed by the user on POWERDRIVE FX drives Regular servicing operations are described below 7 1 Servicin...

Страница 36: ...id state overload protection for the motor load The drive provides overspeed protection However it does not provide the level of protection afforded by an independent high integrity overspeed protecti...

Страница 37: ...37 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 38: ...38 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 39: ......

Страница 40: ...Moteurs Leroy Somer Headquarter Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com IMP297NO582...

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