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POWERDRIVE FX Installation guide

4729 en - 2017.08 / c

LEROY-SOMER reverses the right to modify the characteristics of its products at any time in order to incorporate the latest 

technological developments. The information contained in this document is therefore be changed without notice.

 CAUTION

For the user’s safety, the variable speed drive must be connected to an approved earth (  terminal).
If accidentally starting the installation is likely to cause a risk to personnel or the machines being driven, it is essential to comply 

with the power connection diagrams recommended in this manual.

The variable speed drive is fitted with safety devices which, in the event of a fault, order it to stop and, at the same time, stop 

the motor. The motor itself can become jammed for mechanical reasons. Voltage fluctuations, and in particular power cuts, may 

also cause the motor to stop. The removal of the causes of the shutdown can lead to restarting, which may be dangerous for 

certain machines or installations.

In such cases, it is essential that the user takes appropriate precautions against the motor restarting after an unscheduled stop.
The variable speed drive is designed to be able to supply a motor and the driven machine above its rated speed.

If the motor or the machine are not mechanically designed to withstand such speeds, the user may be exposed to serious 

danger resulting from their mechanical deterioration.

Before programming a high speed, it is important that the user checks that the installation can withstand it.
The variable speed drive which is the subject of this manual is designed to be integrated in an installation or an electrical 

machine, and can under no circumstances be considered to be a safety device. It is therefore the responsibility of the machine 

manufacturer, the designer of the installation or the user to take all necessary precautions to ensure that the system complies 

with current standards, and to provide any devices required to ensure the safety of equipment and personnel.

Using the drive for hoisting: when using this application, it is essential to follow the special instructions in an application-specific 

manual which is available on request. It is the responsibility of the user to obtain this manual from his usual LEROY-SOMER 

contact.

LEROY-SOMER declines all responsibility in the event of the above recommendations not being observed.

........................................

This manual only describes the general features, characteristics and installation of the POWERDRIVE FX. For 

commissioning, refer to manual ref.4617.

NOTE

Содержание POWERDRIVE FX 100T

Страница 1: ...POWERDRIVE FX Installation guide 4 quadrant Variable speed drive Part number 4729 en 2017 08 c...

Страница 2: ...d to be able to supply a motor and the driven machine above its rated speed If the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger...

Страница 3: ...components during transportation and handling Avoid touching electronic components and contact parts The variable speed drives contain parts which are sensitive to electrostatic stresses and may be e...

Страница 4: ...c Axial output Helical gears Motors Gearboxes POWERDRIVE FX RFI filter Encoder or resolver input Additional I O Datalogger Communication options Options HPM motor Motor options MDX KEYPAD MDX SOFT par...

Страница 5: ...1 STO 2 inputs Safe Torque Off function 22 3 3 1 3 phaseAC power supply in accordance with safety standard IEC EN62061 2005 and EN ISO 13849 1 2006 Single channel locking SIL1 PLb 22 3 3 2 3 phaseAC p...

Страница 6: ...back options 29 5 2 5 I O options 29 5 3 RFI filters 30 5 3 1 General 30 5 3 2 Weight and dimensions 30 6 TRIPS DIAGNOSTICS 31 6 1 Drive statut 31 6 2 Alarms 32 6 3 Trips 32 7 MAINTENANCE 35 7 1 Servi...

Страница 7: ...ck POWERDRIVE FX drives are designed for installation in a cabinet or an enclosure to ensure protection from conducting dust and condensation Prevent access by unauthorised personnel Diagram Micro con...

Страница 8: ...fuges translation of travelling cranes etc Normal duty For low overload constant torque or centrifugal torque machines fans compressors etc Current available for 60 seconds every 600 seconds The outpu...

Страница 9: ...9 GENERAL INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 10: ...In atmospheres where condensation may form install a heating system to be switched off when the drive is operating It is advisable to control the heating system automatically The casing of the POWERD...

Страница 11: ...750 692 766 782 788 45 284 78 5 53 5 32 5 49 5 37 4 Lifting rings Fixed with 4 M8 screws Terminal block cover Terminal block cover Front view Side view Dimensions in mm With MDX I O M2M option add 25...

Страница 12: ...with its fixing feed mounted ready for surface mounting For through panel mounting remove the feet and follow the instructions below 2 2 2 1 Ratings 33T to 50T 530 200 18 495 553 486 140 15 40 231 fo...

Страница 13: ...5 78 5 49 5 700 6 for M8 crimp cap nuts Solid surface Back of the cabinet Lifting rings Terminal block cover Terminal block cover Drill hole diagram Side view seal seal 53 5 Dimensions in mm With MDX...

Страница 14: ...ow rate and noise levels Losses Losses W POWERDRIVE FX 33T 40T 50T 60T 75T 100T Total 800 980 1150 1450 1850 2200 Inside the cabinet through panel mounting 90 100 110 140 170 200 Maximum losses for no...

Страница 15: ...15 MECHANICAL INSTALLATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 16: ...short circuits The drive stop function does not protect against high voltages on the terminal blocks Check that the voltage and current of the drive the motor and the mains supply are compatible Afte...

Страница 17: ...U V W PE Screw bolt M8 Tightening torque 12 Nm Screw bolt M8 Tightening torque 12 Nm QS Mains supply Optional RFI filter Optional sensor 3 phase motor asynchronous or synchronous MDX ENCODER and or Fi...

Страница 18: ...5 3x25 15 59 48 80 125 100 3x25 16 73 3x25 16 50T Heavy 68 55 80 125 3x25 16 59 48 80 125 100 3x25 16 73 3x25 16 Normal 83 66 100 160 3x25 16 72 57 100 160 125 3x25 16 86 3x25 16 60T Heavy 83 66 100 1...

Страница 19: ...l blocks 3 2 2 1 Characteristics of the PX1 terminal block 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1...

Страница 20: ...is used to maintain the control power supply in the event of mains loss 2 DO1 Digital output Factory setting Zero speed Characteristics Open collector Absolute maximum voltage 30 V 0 V Overload curre...

Страница 21: ...tings The STO 1 and STO 2 inputs must be closed before giving a run command By default the motor sensor detection is disabled If the motor thermal sensor needs to be connected to DI1 CTP set Mtr 06 05...

Страница 22: ...iagrams described in the following paragraphs must be implemented The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any...

Страница 23: ...of R F signals on the power supply cable conducted emissions By direct radiation near to the mains supply power cable or the drive motor cable radiated emissions These phenomena are of direct interest...

Страница 24: ...its impedance is as low as possible so as to distribute the fault currents and high frequency currents without them passing through electronic equipment Metal grounds must be mechanically connected to...

Страница 25: ...EN 61000 3 Emission Standard Categories Size 2 Size 3 Size 2 or 3 with external filter EN 61800 3 C1 To be defined C2 Cable length 10 m Frequency 5 kHz Cable length 10 m Frequency 5 kHz Cable length...

Страница 26: ...e particular applications As soon as it is swithched on the MDX KEYPAD is set to read mode The buttons are used to scroll through the all parameters required for supervision and diagnostics Motor curr...

Страница 27: ...ters can be set using the Parameter setting Parameter setting via the keypad menu Control via the keypad is disabled in factory set configuration Trip history Gives a quick overview of the drive s las...

Страница 28: ...nal modules Several options can be combined Fieldbus options see section 5 2 3 Speed feedback options see section 5 2 4 I O options see section 5 2 5 5 2 3 Fieldbus options Depending on the configurat...

Страница 29: ...umentations 5 2 5 Additional I O options Two options are available to increase the number of inputs outputs of the Powerdrive FX MDX I O Lite MDX I O M2M Functions MDX I O Lite MDX I O M2M Analog inpu...

Страница 30: ...3359 180 28 197 6 34 CAUTION The specific design of these filters makes it possible to use them in the context of installations with a neutral IT point connection The installer must however check that...

Страница 31: ...2 not connected or 06 15 Drive output set to Inhibit Depending on the control logic selected in 06 04 Ctr 06 the motor can start as soon as the drive is enabled OP 1 Drive enabled motor on load 2 Driv...

Страница 32: ...cel the trip If the Run FWD or Run reverse terminal is closed at the time of resetting the motor may or may not start immediately depending on the setting of Ctr 06 06 04 No Reason for trip Possible c...

Страница 33: ...current reference on analog input AI3 30 Loss of communication on the P2 connector serial link Check the cable connections Check the parameter 11 63 is compatible with the timing of requests from the...

Страница 34: ...verheating of phase W IGBTs 60 A problem is detected during the control board and interface test Refer to parameters 17 05 17 08 and 17 09 in the diagnostics menu in commissioning manual ref 4617 63 T...

Страница 35: ...ing maintenance work on the drive There are very few maintenance and repair operations to be performed by the user on POWERDRIVE FX drives Regular servicing operations are described below 7 1 Servicin...

Страница 36: ...id state overload protection for the motor load The drive provides overspeed protection However it does not provide the level of protection afforded by an independent high integrity overspeed protecti...

Страница 37: ...37 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 38: ...38 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 39: ......

Страница 40: ...Moteurs Leroy Somer Headquarter Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com IMP297NO582...

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