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GENERAL EMC - HARMONICS - MAINS INTERFERENCE

POWERDRIVE FX Installation guide

4729 en - 2017.08 / c

4.4.2.2 - Presence of commutation notches on the line

When high-power thyristor-controlled equipment is connected 

on the same line as the drive, it is essential to ensure that the 

harmonics generated by the commutation notches do not 

excessively distort the mains voltage and do not create voltage 

peaks with amplitude higher than 1.6 x mains Vrms. If this is 

the case, it is essential to take corrective measures to 

guarantee the mains quality.

4.4.2.3 - Overhead power supply

An overhead power supply is not allowed for the 

POWERDRIVE FX

.

4.4.3 - Mains short-circuit power

As with all variable speed drives, the mains short-circuit 

power to which the 

POWERDRIVE FX

 is connected has an 

effect on its behaviour. Notably, when the mains short-circuit 

power is low, voltage oscillations may appear due to 

resonances between the inductive impedance of the mains 

and the filtering capacity of the 

POWERDRIVE FX

. To avoid 

the 

POWERDRIVE FX

 tripping because of these oscillations,

make sure that the ratio R

sc

 = I

sc

/(n x I

L

M) is higher than 50. 

Where:

I

sc

: Mains short-circuit current at the point of connection

n: Number of 

POWERDRIVE FX

 drives connected on the 

same power supply line

I

L

M: 

POWERDRIVE FX

 rated input current

As a matter of course, check that:

 The sum of the power of all 

POWERDRIVE FX

 drives 

connected to the same transformer does not exceed 35% of 

the total transformer rated power.

•  The  sum  of  the  power  of  the 

POWERDRIVE FX

 drives 

installed  on  a  generator  does  not  exceed  20%  of  its  rated 

power.

4.4.4 - Ground connections

The earth equipotential of some industrial sites is not always 

observed. This lack of equipotential leads to leakage currents 

which flow via the earth cables (green/yellow), the machine 

chassis, the pipework, etc, and also via the electrical 

equipment. In some extreme cases, these currents can trip 

the drive.

It is essential that the earth network is designed and 

implemented by the installation supervisor so that its 

impedance is as low as possible, so as to distribute the fault 

currents and high-frequency currents without them passing 

through electronic equipment.

Metal grounds must be mechanically connected to each other 

with the largest possible electrical contact area. Under no 

circumstances can the earth connections designed to protect 

people, by linking metal grounds to earth via a cable, serve as 

a substitute for the ground connections (see IEC 61000-5-2).

The immunity and radio-frequency emission level are directly 

linked to the quality of the ground connections.

4.5 - Basic precautions for installation

These are to be taken into account when wiring the cabinet 

and any external components. In each paragraph, they are 

listed in decreasing order of effect on correct operation of the 

installation.

4.5.1 - Wiring inside the cabinet

- Do not run the control cables and the power cables in the 

same cable ducts.

- For control cables, use shielded twisted cables.

4.5.2 - Wiring outside the cabinet

- Connect the motor earth terminal directly to that of the 

drive.

It is recommended that a shielded symmetrical cable is used: 

three phase conductors and coaxial or symmetrical PE 

conductor and shielding.

A separate PE protective conductor is mandatory if the 

conductivity  of  the  cable  shielding  is  less  than  50%  of  the 

conductivity of the phase conductor.

- The shielding must be connected at both ends: drive end 

and motor end (completely connected).

- In the second industrial environment, the shielded motor 

power supply cable can be replaced by a 3-core + earth cable 

placed in a fully enclosed metal conduit (metal cable duct for 

example). This metal conduit must be mechanically connected 

to the electrical cabinet and the structure supporting the motor.

If the conduit consists of several pieces, these should be 

interconnected by braids to ensure earth continuity. The cables 

must be fixed securely at the bottom of the conduit.

- There is no need to shield the power supply cables between 

the mains supply and the drive.

- Isolate the power cables from the control cables. The power 

cables must intersect the other cables at an angle of 90°.

- Isolate sensitive elements (probes, sensors, etc.) from metal 

structures which may be shared by the motor support.

Содержание POWERDRIVE FX 100T

Страница 1: ...POWERDRIVE FX Installation guide 4 quadrant Variable speed drive Part number 4729 en 2017 08 c...

Страница 2: ...d to be able to supply a motor and the driven machine above its rated speed If the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger...

Страница 3: ...components during transportation and handling Avoid touching electronic components and contact parts The variable speed drives contain parts which are sensitive to electrostatic stresses and may be e...

Страница 4: ...c Axial output Helical gears Motors Gearboxes POWERDRIVE FX RFI filter Encoder or resolver input Additional I O Datalogger Communication options Options HPM motor Motor options MDX KEYPAD MDX SOFT par...

Страница 5: ...1 STO 2 inputs Safe Torque Off function 22 3 3 1 3 phaseAC power supply in accordance with safety standard IEC EN62061 2005 and EN ISO 13849 1 2006 Single channel locking SIL1 PLb 22 3 3 2 3 phaseAC p...

Страница 6: ...back options 29 5 2 5 I O options 29 5 3 RFI filters 30 5 3 1 General 30 5 3 2 Weight and dimensions 30 6 TRIPS DIAGNOSTICS 31 6 1 Drive statut 31 6 2 Alarms 32 6 3 Trips 32 7 MAINTENANCE 35 7 1 Servi...

Страница 7: ...ck POWERDRIVE FX drives are designed for installation in a cabinet or an enclosure to ensure protection from conducting dust and condensation Prevent access by unauthorised personnel Diagram Micro con...

Страница 8: ...fuges translation of travelling cranes etc Normal duty For low overload constant torque or centrifugal torque machines fans compressors etc Current available for 60 seconds every 600 seconds The outpu...

Страница 9: ...9 GENERAL INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 10: ...In atmospheres where condensation may form install a heating system to be switched off when the drive is operating It is advisable to control the heating system automatically The casing of the POWERD...

Страница 11: ...750 692 766 782 788 45 284 78 5 53 5 32 5 49 5 37 4 Lifting rings Fixed with 4 M8 screws Terminal block cover Terminal block cover Front view Side view Dimensions in mm With MDX I O M2M option add 25...

Страница 12: ...with its fixing feed mounted ready for surface mounting For through panel mounting remove the feet and follow the instructions below 2 2 2 1 Ratings 33T to 50T 530 200 18 495 553 486 140 15 40 231 fo...

Страница 13: ...5 78 5 49 5 700 6 for M8 crimp cap nuts Solid surface Back of the cabinet Lifting rings Terminal block cover Terminal block cover Drill hole diagram Side view seal seal 53 5 Dimensions in mm With MDX...

Страница 14: ...ow rate and noise levels Losses Losses W POWERDRIVE FX 33T 40T 50T 60T 75T 100T Total 800 980 1150 1450 1850 2200 Inside the cabinet through panel mounting 90 100 110 140 170 200 Maximum losses for no...

Страница 15: ...15 MECHANICAL INSTALLATION POWERDRIVE FX Installation guide 4729 en 2017 08 c Notes...

Страница 16: ...short circuits The drive stop function does not protect against high voltages on the terminal blocks Check that the voltage and current of the drive the motor and the mains supply are compatible Afte...

Страница 17: ...U V W PE Screw bolt M8 Tightening torque 12 Nm Screw bolt M8 Tightening torque 12 Nm QS Mains supply Optional RFI filter Optional sensor 3 phase motor asynchronous or synchronous MDX ENCODER and or Fi...

Страница 18: ...5 3x25 15 59 48 80 125 100 3x25 16 73 3x25 16 50T Heavy 68 55 80 125 3x25 16 59 48 80 125 100 3x25 16 73 3x25 16 Normal 83 66 100 160 3x25 16 72 57 100 160 125 3x25 16 86 3x25 16 60T Heavy 83 66 100 1...

Страница 19: ...l blocks 3 2 2 1 Characteristics of the PX1 terminal block 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1...

Страница 20: ...is used to maintain the control power supply in the event of mains loss 2 DO1 Digital output Factory setting Zero speed Characteristics Open collector Absolute maximum voltage 30 V 0 V Overload curre...

Страница 21: ...tings The STO 1 and STO 2 inputs must be closed before giving a run command By default the motor sensor detection is disabled If the motor thermal sensor needs to be connected to DI1 CTP set Mtr 06 05...

Страница 22: ...iagrams described in the following paragraphs must be implemented The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any...

Страница 23: ...of R F signals on the power supply cable conducted emissions By direct radiation near to the mains supply power cable or the drive motor cable radiated emissions These phenomena are of direct interest...

Страница 24: ...its impedance is as low as possible so as to distribute the fault currents and high frequency currents without them passing through electronic equipment Metal grounds must be mechanically connected to...

Страница 25: ...EN 61000 3 Emission Standard Categories Size 2 Size 3 Size 2 or 3 with external filter EN 61800 3 C1 To be defined C2 Cable length 10 m Frequency 5 kHz Cable length 10 m Frequency 5 kHz Cable length...

Страница 26: ...e particular applications As soon as it is swithched on the MDX KEYPAD is set to read mode The buttons are used to scroll through the all parameters required for supervision and diagnostics Motor curr...

Страница 27: ...ters can be set using the Parameter setting Parameter setting via the keypad menu Control via the keypad is disabled in factory set configuration Trip history Gives a quick overview of the drive s las...

Страница 28: ...nal modules Several options can be combined Fieldbus options see section 5 2 3 Speed feedback options see section 5 2 4 I O options see section 5 2 5 5 2 3 Fieldbus options Depending on the configurat...

Страница 29: ...umentations 5 2 5 Additional I O options Two options are available to increase the number of inputs outputs of the Powerdrive FX MDX I O Lite MDX I O M2M Functions MDX I O Lite MDX I O M2M Analog inpu...

Страница 30: ...3359 180 28 197 6 34 CAUTION The specific design of these filters makes it possible to use them in the context of installations with a neutral IT point connection The installer must however check that...

Страница 31: ...2 not connected or 06 15 Drive output set to Inhibit Depending on the control logic selected in 06 04 Ctr 06 the motor can start as soon as the drive is enabled OP 1 Drive enabled motor on load 2 Driv...

Страница 32: ...cel the trip If the Run FWD or Run reverse terminal is closed at the time of resetting the motor may or may not start immediately depending on the setting of Ctr 06 06 04 No Reason for trip Possible c...

Страница 33: ...current reference on analog input AI3 30 Loss of communication on the P2 connector serial link Check the cable connections Check the parameter 11 63 is compatible with the timing of requests from the...

Страница 34: ...verheating of phase W IGBTs 60 A problem is detected during the control board and interface test Refer to parameters 17 05 17 08 and 17 09 in the diagnostics menu in commissioning manual ref 4617 63 T...

Страница 35: ...ing maintenance work on the drive There are very few maintenance and repair operations to be performed by the user on POWERDRIVE FX drives Regular servicing operations are described below 7 1 Servicin...

Страница 36: ...id state overload protection for the motor load The drive provides overspeed protection However it does not provide the level of protection afforded by an independent high integrity overspeed protecti...

Страница 37: ...37 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 38: ...38 UL LISTING INFORMATION POWERDRIVE FX Installation guide 4729 en 2017 08 c NOTES...

Страница 39: ......

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