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gmb / BA DynaGear_EN 

                         

 

 

 

         Page 12 of 22 

 

7.  Installation 

 
 

7.1  General installation instructions 

The installation must only be carried out by 

qualified, authorized, and trained personnel

The safety instructions in Section 3 must be complied with. 
When transporting the gear unit, the notes in Section 6 must be complied with. 
Suitable crane harness and lifting gear must be provided. 
 

Before commissioning 

- Fill the gear unit to the correct oil level, unless the gear unit is provided with lifetime lubrication 
- Check if the transmission parts are correctly fitted before commissioning 
- Do not deactivate monitoring and protection devices, even in test operation 
 
If an oil level indicator or sight glass is available, the markings on them or the centre of the oil inspection glass, 
are considered the minimum. 
 
 

                                   Oil inspection glass, 
                                   Oil level centre

 

        

 
Oil check screw: 
The oil level affects the thread only in the housing bore

 

 

Oil quantities 

(depending on ratio, speed, shaft arrangement and mounting position) 

See 

Technical data DynaGear and DynaGear HR

 in chapter

 4.4

 (page 8) 

       

Technical data DynaGear Economy DE-DG and DE-PL

 in chapter

 4.5

 (page 9) 

 

 
7.2 Gear unit installation in plant 

During installation or assembly ensure the following: 

 

An even support on a level, vibration-dampened and torsion-free substructure, stress and strain in the 

housing must be avoided.  

 

Tension-free assembly with combined flange or insertion mount attachment  

 

Exact alignment of the gear unit for direct coupling, comply with manufacturer's details 

 
 

7.3  Fitting of motors 

7.3.1 Drive with lantern and coupling 

 

a. Installation of the coupling 

The radially located clamping screw of the coupling half to be mounted is turned to the left until the screw head 
rests against the cross pin mounted in the counterbore. By turning the screw further, the coupling bore is  
elastically widened so that the coupling can easily be pushed onto the shaft. Proceed in the same way for  
disassembly. 
 

  

Clamp screw and cross pin. 

Turn screw to the left until the 
screw head rests against the 
cross pin. Turning the screw fur-
ther to the left expands the cou-
pling. 
 

ATTENTION

: Only expand the 

coupling sufficiently to allow it to 
be mounted, otherwise there is a 

risk of breakage.

 

 

 

Coupling widened for  
assembly. 
 
Clutch bores must be free of dirt 
and grease. 

 

After installation, the clamp 
screw must be tightened with 
the necessary tightening torque 

Содержание DYNAGEAR D115

Страница 1: ...of 22 Servo Angular Gearbox D DY YN NA AG GE EA AR R Installation and Operating Instructions DYNAGEAR D37 to D190 DYNAGEAR Economy DE DG55 to DE DG115 DE PL 55 to DE PL90 DYNAGEAR HighRatio D55HR to D...

Страница 2: ...l data DynaGear Economy 4 6 Type plate and designations 6 6 6 8 8 9 9 5 Safety notes 5 1 Basic duties 5 2 Qualified personnel 5 3 Environmental protection 10 10 10 10 6 Transport storage and long term...

Страница 3: ...nspection and maintenance 11 1 General notes 11 2 Service intervals 11 3 Oil service life 11 4 Oil change 11 5 Checking the gear unit condition 19 19 19 19 20 20 12 Replacement parts replacement part...

Страница 4: ...he right to make technical modifications to components while maintaining the performance and safety of the gear units 1 2 Significance of the warning notes The warnings are mentioned in the context in...

Страница 5: ...d exclusively for the transmission distribution and multiplication of torque They comply with the machine directives EN 292 and EMC directives to the extent they are applicable DynaGear gear units may...

Страница 6: ...rectives EN 292 and EMC directives to the extent they are applicable 4 2 Type designations DynaGear D37 to D190 Output in solid shaft build types 1L 3L and 13L and hollow shaft design 1LSV and 3LSV wi...

Страница 7: ...ut in solid shaft and hollow shaft design corresponding to the standard DynaGear type series Hollow shaft extended for shrink disk DynaGear Economy DE PL Output in solid shaft the dimensions correspon...

Страница 8: ...the performance tables in the catalogue download at www graessner de 4 4 Technical Data DynaGear D37 D55 D75 D90 D115 D130 D140 D160 D190 Running noise at 3000 min 1 Partial load in dB A 65 66 66 68 6...

Страница 9: ...g 2 6 4 5 9 0 2 6 4 5 9 0 Average oil quantity l 0 05 0 06 0 085 0 1 0 15 0 17 0 05 0 06 0 085 0 1 0 15 0 17 Service life LH h 15 000 S5 load collective as a design basis Lubrication synthetic gear oi...

Страница 10: ...clothing appropriate to their activity 5 3 Environmental protection All existing packaging material must be disposed of in accordance with regulations or recycled When changing the oil the used oil mu...

Страница 11: ...orage conditions DynaGear gear units must only be stored in a closed condition in a dry dust free and low vibration to avoid bearing damage environment without direct sunlight and at a temperature bet...

Страница 12: ...Economy DE DG and DE PL in chapter 4 5 page 9 7 2 Gear unit installation in plant During installation or assembly ensure the following An even support on a level vibration dampened and torsion free su...

Страница 13: ...amp screws on the couplings Screws DIN 912 10 9 galvanized M4 M5 M6 M8 M10 5 Nm 8 5 Nm 14 Nm 35 Nm 69 Nm b Fit motor Preferred mounting in vertical position Always place the motor shaft on the couplin...

Страница 14: ...ove The motor must be in tension free contact with the gear unit flange then screw in screws with screw locking paste and tighten them crosswise to the specified tightening torque Tightening torques f...

Страница 15: ...and output elements must be covered by contact protection 7 5 Finishing work Before fitting protective covers check again the correct oil level in the gear unit Check for even running free from strain...

Страница 16: ...is reached running in time at idle approximately 90 min During start up and run up pay attention to running noise and temperature development particularly at the bearing points In the case of unusual...

Страница 17: ...ust be stopped Check oil levels only with the gear unit in a cooled down condition If there is an oil sight glass the oil level must be in the middle of the oil sight glass If without an oil sight gla...

Страница 18: ...nit is oily on the out side Insufficient sealing of the bearing flanges and gear unit covers Seal bearing flanges and gear unit covers Oil leak at the ventilation filter Oil foams Oil level in the gea...

Страница 19: ...nt Therefore it must be ensured that these maintenance intervals are observed Measures Service intervals Remarks Check running noise for any changes daily Check gear unit for leakage daily Check oil l...

Страница 20: ...ndition This check may only be carried out by qualified operating personnel or by the service department of Nidec Graessner It must be possible to reliably assess what needs to be replaced on the gear...

Страница 21: ...Fitted components Notes 7 4 15 Gear unit installation in plant 7 2 12 General fault indications 10 1 18 General installation instructions 7 1 12 General notes on inspection and maintenance 11 1 19 Gen...

Страница 22: ...Gear 4 4 8 Technical data DynaGear Economy 4 5 8 Tightening torques clamp screws on couplings clamp screws on clamping hubs screws with metric threads DIN 912 8 8 7 3 7 3 7 3 13 14 15 Transport 6 1 11...

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