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gmb / BA DynaGear_EN 

                         

 

 

 

         Page 20 of 22 

 

11.4  Oil change 

Oil should be drained directly after shutdown whilst the oil is still warm. 
 

 

 

 

Caution

:

 

There is a 

risk of burns

 on the hot gear unit, and a 

risk of scalding

 when draining 

the oil! 
 
Provide for suitable protection measures!

 

 

 

Unscrew the ventilation filter or remove the upper screw plug on one side of the housing, 

open the oil drain plug and collect the oil in a suitable container. 

 

Equip the drain plug with a new copper seal and screw it back into the housing. 

 

Fill gear unit with oil, see also section 8. 

 

Reinsert oil filler plug or breather filter. 

 
     

    

 

 
 

Material damage 

Possible damage to the gear unit due to insufficient lubrication caused by  
incorrect or mixed oils. 
 
When changing the oil, always refill with the same oil type previously used! 

 

It is not permitted to mix different makes or mineral and synthetic oils.  
Specifically, hydrocarbon oils must not be mixed with polyglycols.  
The mixtures may be resinous or clump together and settle in the gear unit.

 

 
 

11.5  Checking the gear unit condition 

This check may only be carried out by qualified operating personnel or by the service department of Nidec 
Graessner. It must be possible to reliably assess what needs to be replaced on the gear unit or to determine 
that all gear unit parts are in good order. 

 

 

12. Replacement parts, replacement part stocks, service 

 

12.1  Replacement parts 

Wear part packs and replacement parts complete with replacement or repair instructions are available from our 
service department

The designation and positioning of the individual parts are shown in the associated  

dimension sheets and replacement part drawings. 
 

12.2  Replacement part stocks 

We recommend to keep a stock of the most important replacement parts and wear parts in the vicinity of the 
place of use of the gear unit, so as to ensure the operational readiness of the gear unit in this way.  
The parts are shown in the replacement part drawings 
 

12.3  Service department 

Should you require 

help from our service department

 please provide the following details: 

 

 

Gear unit type and size 

 

All data printed on the type plate (see page 9). 

 

If the type plate is missing, you will find the serial number stamped into the housing. 

 

Type and scope of the fault 

 

Suspected cause  

 

Photographs of any damage (digital) 

 
 
 

 
 

Содержание DYNAGEAR D115

Страница 1: ...of 22 Servo Angular Gearbox D DY YN NA AG GE EA AR R Installation and Operating Instructions DYNAGEAR D37 to D190 DYNAGEAR Economy DE DG55 to DE DG115 DE PL 55 to DE PL90 DYNAGEAR HighRatio D55HR to D...

Страница 2: ...l data DynaGear Economy 4 6 Type plate and designations 6 6 6 8 8 9 9 5 Safety notes 5 1 Basic duties 5 2 Qualified personnel 5 3 Environmental protection 10 10 10 10 6 Transport storage and long term...

Страница 3: ...nspection and maintenance 11 1 General notes 11 2 Service intervals 11 3 Oil service life 11 4 Oil change 11 5 Checking the gear unit condition 19 19 19 19 20 20 12 Replacement parts replacement part...

Страница 4: ...he right to make technical modifications to components while maintaining the performance and safety of the gear units 1 2 Significance of the warning notes The warnings are mentioned in the context in...

Страница 5: ...d exclusively for the transmission distribution and multiplication of torque They comply with the machine directives EN 292 and EMC directives to the extent they are applicable DynaGear gear units may...

Страница 6: ...rectives EN 292 and EMC directives to the extent they are applicable 4 2 Type designations DynaGear D37 to D190 Output in solid shaft build types 1L 3L and 13L and hollow shaft design 1LSV and 3LSV wi...

Страница 7: ...ut in solid shaft and hollow shaft design corresponding to the standard DynaGear type series Hollow shaft extended for shrink disk DynaGear Economy DE PL Output in solid shaft the dimensions correspon...

Страница 8: ...the performance tables in the catalogue download at www graessner de 4 4 Technical Data DynaGear D37 D55 D75 D90 D115 D130 D140 D160 D190 Running noise at 3000 min 1 Partial load in dB A 65 66 66 68 6...

Страница 9: ...g 2 6 4 5 9 0 2 6 4 5 9 0 Average oil quantity l 0 05 0 06 0 085 0 1 0 15 0 17 0 05 0 06 0 085 0 1 0 15 0 17 Service life LH h 15 000 S5 load collective as a design basis Lubrication synthetic gear oi...

Страница 10: ...clothing appropriate to their activity 5 3 Environmental protection All existing packaging material must be disposed of in accordance with regulations or recycled When changing the oil the used oil mu...

Страница 11: ...orage conditions DynaGear gear units must only be stored in a closed condition in a dry dust free and low vibration to avoid bearing damage environment without direct sunlight and at a temperature bet...

Страница 12: ...Economy DE DG and DE PL in chapter 4 5 page 9 7 2 Gear unit installation in plant During installation or assembly ensure the following An even support on a level vibration dampened and torsion free su...

Страница 13: ...amp screws on the couplings Screws DIN 912 10 9 galvanized M4 M5 M6 M8 M10 5 Nm 8 5 Nm 14 Nm 35 Nm 69 Nm b Fit motor Preferred mounting in vertical position Always place the motor shaft on the couplin...

Страница 14: ...ove The motor must be in tension free contact with the gear unit flange then screw in screws with screw locking paste and tighten them crosswise to the specified tightening torque Tightening torques f...

Страница 15: ...and output elements must be covered by contact protection 7 5 Finishing work Before fitting protective covers check again the correct oil level in the gear unit Check for even running free from strain...

Страница 16: ...is reached running in time at idle approximately 90 min During start up and run up pay attention to running noise and temperature development particularly at the bearing points In the case of unusual...

Страница 17: ...ust be stopped Check oil levels only with the gear unit in a cooled down condition If there is an oil sight glass the oil level must be in the middle of the oil sight glass If without an oil sight gla...

Страница 18: ...nit is oily on the out side Insufficient sealing of the bearing flanges and gear unit covers Seal bearing flanges and gear unit covers Oil leak at the ventilation filter Oil foams Oil level in the gea...

Страница 19: ...nt Therefore it must be ensured that these maintenance intervals are observed Measures Service intervals Remarks Check running noise for any changes daily Check gear unit for leakage daily Check oil l...

Страница 20: ...ndition This check may only be carried out by qualified operating personnel or by the service department of Nidec Graessner It must be possible to reliably assess what needs to be replaced on the gear...

Страница 21: ...Fitted components Notes 7 4 15 Gear unit installation in plant 7 2 12 General fault indications 10 1 18 General installation instructions 7 1 12 General notes on inspection and maintenance 11 1 19 Gen...

Страница 22: ...Gear 4 4 8 Technical data DynaGear Economy 4 5 8 Tightening torques clamp screws on couplings clamp screws on clamping hubs screws with metric threads DIN 912 8 8 7 3 7 3 7 3 13 14 15 Transport 6 1 11...

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