Newmac BC 160 Скачать руководство пользователя страница 6

5

draft regulator. A flue-gas analysis should be made and the unit adjusted so that between a 8% and 10%
CO

2

is registered.

TYPES OF COMBUSTION AIR FOR WOOD HEATING

Unlike older airtight box heating appliances, low emission furnaces have more than one location and
control for supplying combustion air into the firebox. These additional air inlets allow for near complete
combustion of wood gases and particulates. Thus it is important to understand how these different air
supplies work.

PRIMARY AIR

starts the fire. Opening or closing this air supply then regulates how fast the furnace will

burn. A hot coal bed requires less Primary Air to restart a fresh load of firewood.

It is very important to keep the secondary flames burning to maximize heat output and minimize air
pollution, so some experimentation will be necessary because each installation is different. Wood
moisture content will also affect the amount of time that a unit will need to burn on high after each reload.

By means of a slide Draft Control above the fire door, you can control the amount of combustion air
allowed into the fire box. Move this slide plate to the open position that allows sufficient combustion air in
for the type of solid fuel you are burning. For added efficiency, when heating with oil only, close the slide
plate and adjust your solid fuel thermostat to its lowest temperature setting.

FURNACE LABEL ILLUSTRATION

SECONDARY AIR

allows the appliance to burn clean. This preheated air enters the upper firebox just

above the fire. This superheated air mixed with the wood gases and flames ignites, reaching
temperatures in the 1100F to 1600F range. Without Secondary Air these volatile gases would exit the
furnace unburned as creosote, smoke, particulates, and high levels of Carbon Monoxide, greatly
decreasing efficiency. Heat comes from burning the wood gases, not the wood, which itself turns into
black charcoal after the gases are all released. Secondary air increases the efficiency by approximately
40% greatly reducing the amount of wood required for a heating season (up to 1/3 less wood).

SECONDARY AIR INLETS are located below the firedoor. (See Diagrams 4,5 & 6)
NEVER ATTEMPT TO BURN YOUR BOILER WITH THE SECONDARY AIR SLIDER CLOSED OR
YOUR BOILER WILL BURN DIRTY, PRODUCE CREOSOTE AND BE LESS EFFICIENT. THE
SECONDARY AIR INLETS MUST BE LEFT IN THE OPEN POSITION TO BURN OPTIMALLY.

WATCH YOUR CHIMNEY – If you cannot see any visible smoke coming out of your chimney, you are
operating your appliance correctly. If you can see smoke, then adjust the additional Primary Air until the
smoke disappears. Remember, smoke equals lost heat!

CAUTION:

Do not operate the boiler with the loading door open. Continuous operation with the door

open may lead to overheating.

REFUELING

The loading door should be closed at all times except when refueling. Before opening the loading door,
make sure the draft fan is operating. Allow the fire to burn rather briskly for a few minutes. Then open
the loading door slowly. By allowing the fire to increase for a short period, a high draft condition has
eliminated smoke in the firebox and the temperature has been raised which prevents a back or down
draft.

DRAFT CONTROL

OIL ONLY

SOLID FUEL

CLOSED

MINIMUM

MAXIMUM

Содержание BC 160

Страница 1: ...Mfg Inc DEBERT AIR INDUSTRIAL PARK LANCASTER CRESCENT P O BOX 9 DEBERT NOVA SCOTIA BOM 1G0 TEL 902 662 3840 FAX 902 662 2581 WAREHOUSE Newmac Mfg Inc 430 SPRINGBANK AVE SOUTH WOODSTOCK ONTARIO N4V 1B...

Страница 2: ...uastat c w Well or L4081B1112 1 L6007A1029 Aquastat c w Well 1 Filler Valve 1 Relief Valve 1 Tridicator 1 N O Zone Valve 1 Low Water Cut Off Control All 6 1 Box c w 5 Brick 2 x 4 x 9 All 7 5 Boxes c w...

Страница 3: ...6 000 139 400 0 85 60 W 145 5 3 8 1 0 1 8 425 40 F5 126 000 153 340 1 00 60 W 145 5 3 8 2 0 2 1 460 0 140 40 F5 141 000 174 250 1 10 60 W 145 5 3 8 2 5 2 6 510 0 155 40 F5 154 000 188 190 1 10 60 W 15...

Страница 4: ...National Electrical Code N F P A 70 Wood storage should conform to local bylaws This unit is not for use in mobile homes This boiler must be connected to a chimney flue with a minimum inside dimension...

Страница 5: ...aquastat 3 the dump valve s N O valves open to each zone and the circulator starts helping to distribute the excess heat throughout the house The latter should only happen if someone inadvertently ove...

Страница 6: ...e fire This superheated air mixed with the wood gases and flames ignites reaching temperatures in the 1100F to 1600F range Without Secondary Air these volatile gases would exit the furnace unburned as...

Страница 7: ...full of vapour or when the combustion chamber is very hot 4 Do not burn garbage or paper in heating system and never leave paper or rags around the unit HEATING PLANT Give you heating unit the proper...

Страница 8: ...Transformer too short After drip due to Overfired nozzle Flame striking Defective hum Nozzle clogged poor cutoff too large chamber walls Draft control Nozzle too far Oil leaking into Firing periods Fa...

Страница 9: ...ghly ignite before the next load is put in For maximum burning efficiency always fill the firebox to the highest level possible A deep bed of coal always will burn more satisfactorily than a shallow b...

Страница 10: ...raft must be maintained to allow combustion gases to flow freely out the chimney FOR SAFE OPERATION Do not use chemical or fluid fire starters Do not attempt to light a fire when there is oil vapor pr...

Страница 11: ...d the wind The moisture content of the wood will drop until it reaches equilibrium with the ambient weather conditions When the relative humidity is 60 per cent the equilibrium moisture content is abo...

Страница 12: ...ood in relatively small pieces is added to a hot bed of coals and the air inlet damper is closed Here there is considerable pyrolysis of wood but little combustion and little air to dilute the smoke I...

Страница 13: ...A good high temperature sealant can sometimes help but is not guarantee The joint must also be snug and well secured with sheet metal screws If all joints are made leak proof then the creosote will g...

Страница 14: ...2 Tamarack 2500 24 000 000 649 2 162 30 194 76 227 22 Cherry 2550 23 500 000 635 5 158 87 190 65 222 42 Ash 2950 22 600 000 611 4 152 85 183 42 213 99 Spruce 2100 18 100 000 490 1 122 52 147 03 171 53...

Страница 15: ...ent Note In order to increase firebox capacity for burning wood do not use the grates Place 5 pcs 2 x 4 x 9 in back of ashpit To form firebrick floor in base of ashpit use the following brick and push...

Страница 16: ...ced on a non combustible floor This diagram shows how such a typical base can be made if the boiler room has a combustible floor Consult also CMHC Bulletin NHA 5178 78 08 Heating with Wood Safely Also...

Страница 17: ...2 Place cover plate for BC 160 or oil chamber for BCO series from top of unit between gasket and retainers allowing it to rest on bottom retainer tighten bottom 6 set screws to hold it in place 3 Plac...

Страница 18: ...HEAT SHIELD INSTALLATION Step 1 Slide heat shield on over oil section Step 2 Secure in place at burner side with angle bracket and two screws Step 3 Secure opposite end using hook bracket and two scre...

Страница 19: ...pushing the square red button Installation on the Oil Chamber Assembly Fig 1B Newmac combination wood oil or coal oil fired boiler 1 Remove the 5 8 or 7 8 diameter plug or knockout in the oil chamber...

Страница 20: ...he appliance 2 Remove the WMO 1 cover 2 3 Remove the two mounting screws for the thermodisc temperature sensor 3 4 Carefully pull the sensor to one side 5 Using a suitable soft brush or cloth carefull...

Страница 21: ...20 DIAGRAM 4 SECONDARY AIR OPENINGS LOW WATER CUT OFF FITTING...

Страница 22: ...screws to hold panels 1 3 2 screws to hold panels 8 9 6 Repeat step 4 with side panel 4 7 Fasten top front panel 5 above access doors to panel 3 with 1 screw and to panel 4 with 1 screw 8 Fasten bott...

Страница 23: ...22 DIAGRAM 6 GENERAL ASSEMBLY...

Страница 24: ...23 Diagram 7 FLUE PIPE CONNECTION Diagram 8 MINIMUM INSTALLATION CLEARANCES...

Страница 25: ...24 Diagram 9 CONTROL PANEL...

Страница 26: ...25 Diagram 10A FIELD WIRING...

Страница 27: ...26 Diagram 10B FIELD WIRING WITH LOW WATER CUT OFF...

Страница 28: ...27 Diagram 11...

Страница 29: ...28 Diagram 13A...

Страница 30: ...29 Diagram 13B...

Страница 31: ...30 Diagram 14 WOOD ADD ON WIRING...

Страница 32: ...31 Diagram 15A...

Страница 33: ...32 Diagram 15B...

Страница 34: ...33 Diagram 16A TYPICAL PIPING ZONING WITH CIRCULATORS...

Страница 35: ...34 Diagram 16B TYPICAL PIPING ZONING WITH ZONE VALVES...

Страница 36: ...35 Diagram 17 Diagram 18...

Страница 37: ...36 Diagram 19 Diagram 20...

Страница 38: ...37 Diagram 21 SHAKER GRATE INSTALLATION PROCEDURE...

Страница 39: ...38 Diagram 22 GRATE INSTALLATION PROCEDURE Diagram 23 CASTING INSTALLATION...

Страница 40: ...ough the firedoor and position so that the short brake on the steel is closest to the front and pointing up Raise the front of the baffle high enough that the edge can be slid under the cast baffle On...

Страница 41: ...40 Diagram 24 SECONDARY AIR SYSTEM GENERAL ASSEMBLY...

Страница 42: ...41 Diagram 25 SECONDARY AIR SYSTEM INSTALLATION...

Страница 43: ...king screw 30054 Danfoss 071N1152 27 Air band locking nut 30001 Suntec A1VA7112 2060001 28 Oil line assembly 65524 9 Transformer Allanson 2721 456 10000V 2090002 29 Compression elbow 90 degree 30073 I...

Страница 44: ...mbly 13 21805U 2020012 PSC Drive Motor 3450 RPM 14 2999U 2090056 Blower Wheel 16A 7456U 2090069 Primary Relay Honeywell R7184B 16B 7457U 2090067 Primary Relay Honeywell R7184P 17 5770 Junction Box Kit...

Страница 45: ...2010045 Photo cell 26 C7001029 2010048 Primary control 530 SE C 28 3005855 Universal mounting flange 29 3005856 2080058 Mounting gasket 33 3007204 Manual Air Shutter 35 3005844 2090041 Capacitor 12 5...

Страница 46: ...4 Gasket Coil Before 2001 2080026 Gasket Draft Pouch Pre cut 2080023 Gasket Firedoor Rope x 71 Only sold in 72 lengths 2080049 Gasket Oil Chamber Pre cut 2080025 Gasket Stack Box Pre cut 2080024 Grate...

Страница 47: ...Firedoor Old style 4060118 3160323 2080002 2080003 3160366 3160318 3160325 Welded New style 3160437 2080049 2080021 3160435 3160436 Welded Ash Door Old style 3160333 2080022 2080021 3160334 3160331 3...

Страница 48: ...E 8 CONTACT SERVICE PERSONNEL FOR AIR FILTER REPLACEMENT 9 CONTACT SERVICE PERSONNEL BEFORE AND AFTER EXTENDED PERIODS OF APPLIANCE INOPERATION 10 THE BURNER IS FULLY AUTOMATIC IN OPERATION ALL ADJUST...

Страница 49: ...ERN 6 C0 2 PERCENT 7 BURNER MODEL 8 FLUE GAS TEMPERTURE F O 9 ROOM TEMPERTURE F O 10 SMOKE NUMBER BACHARACH 11 FUEL GRADE NUMBER 12 WATER PRESSURE 13 SUPPLY TEMPERATURE F o 14 RETURN TEMPERATURE F o 1...

Страница 50: ...filters and nozzles must be changed annually 3 The BOILER must be sized and fired correctly as stated on the label for the residence The label must not have been defaced or removed 4 The BOILER must...

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