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INSTALLATION, OPERATING

and

SERVICE MANUAL

NEWMAC SOLID FUEL BOILER

MODEL BC 160

NEWMAC BOILER OIL SECTION

O-95, 115, 140, 155, 170

ALL INSTALLATIONS MUST BE MADE IN ACCORDANCE WITH

LOCAL & STATE CODES WHICH MAY DIFFER FROM THE MANUAL.

HEAD OFFICE

MARKETING / PRODUCTION

Newmac Mfg. Inc.

DEBERT AIR INDUSTRIAL PARK,

LANCASTER CRESCENT

P.O. BOX 9, DEBERT

NOVA SCOTIA, BOM 1G0

TEL:

902-662-3840

FAX:

902-662-2581

WAREHOUSE

Newmac Mfg. Inc.

430 SPRINGBANK AVE., SOUTH

WOODSTOCK, ONTARIO

N4V 1B2

TEL:

519-539-6147

FAX:

519-539-0048

EMAIL: [email protected]

HOMEPAGE: newmacfurnaces.com

NOTICE TO HOMEOWNER:

READ THESE INSTRUCTIONS

SAVE THESE INSTRUCTIONS

2210042 NOVEMBER 2012

CSA B415.1

156156

Subject to change without notice

Printed: __ __ ________________

Содержание BC 160

Страница 1: ...Mfg Inc DEBERT AIR INDUSTRIAL PARK LANCASTER CRESCENT P O BOX 9 DEBERT NOVA SCOTIA BOM 1G0 TEL 902 662 3840 FAX 902 662 2581 WAREHOUSE Newmac Mfg Inc 430 SPRINGBANK AVE SOUTH WOODSTOCK ONTARIO N4V 1B...

Страница 2: ...uastat c w Well or L4081B1112 1 L6007A1029 Aquastat c w Well 1 Filler Valve 1 Relief Valve 1 Tridicator 1 N O Zone Valve 1 Low Water Cut Off Control All 6 1 Box c w 5 Brick 2 x 4 x 9 All 7 5 Boxes c w...

Страница 3: ...6 000 139 400 0 85 60 W 145 5 3 8 1 0 1 8 425 40 F5 126 000 153 340 1 00 60 W 145 5 3 8 2 0 2 1 460 0 140 40 F5 141 000 174 250 1 10 60 W 145 5 3 8 2 5 2 6 510 0 155 40 F5 154 000 188 190 1 10 60 W 15...

Страница 4: ...National Electrical Code N F P A 70 Wood storage should conform to local bylaws This unit is not for use in mobile homes This boiler must be connected to a chimney flue with a minimum inside dimension...

Страница 5: ...aquastat 3 the dump valve s N O valves open to each zone and the circulator starts helping to distribute the excess heat throughout the house The latter should only happen if someone inadvertently ove...

Страница 6: ...e fire This superheated air mixed with the wood gases and flames ignites reaching temperatures in the 1100F to 1600F range Without Secondary Air these volatile gases would exit the furnace unburned as...

Страница 7: ...full of vapour or when the combustion chamber is very hot 4 Do not burn garbage or paper in heating system and never leave paper or rags around the unit HEATING PLANT Give you heating unit the proper...

Страница 8: ...Transformer too short After drip due to Overfired nozzle Flame striking Defective hum Nozzle clogged poor cutoff too large chamber walls Draft control Nozzle too far Oil leaking into Firing periods Fa...

Страница 9: ...ghly ignite before the next load is put in For maximum burning efficiency always fill the firebox to the highest level possible A deep bed of coal always will burn more satisfactorily than a shallow b...

Страница 10: ...raft must be maintained to allow combustion gases to flow freely out the chimney FOR SAFE OPERATION Do not use chemical or fluid fire starters Do not attempt to light a fire when there is oil vapor pr...

Страница 11: ...d the wind The moisture content of the wood will drop until it reaches equilibrium with the ambient weather conditions When the relative humidity is 60 per cent the equilibrium moisture content is abo...

Страница 12: ...ood in relatively small pieces is added to a hot bed of coals and the air inlet damper is closed Here there is considerable pyrolysis of wood but little combustion and little air to dilute the smoke I...

Страница 13: ...A good high temperature sealant can sometimes help but is not guarantee The joint must also be snug and well secured with sheet metal screws If all joints are made leak proof then the creosote will g...

Страница 14: ...2 Tamarack 2500 24 000 000 649 2 162 30 194 76 227 22 Cherry 2550 23 500 000 635 5 158 87 190 65 222 42 Ash 2950 22 600 000 611 4 152 85 183 42 213 99 Spruce 2100 18 100 000 490 1 122 52 147 03 171 53...

Страница 15: ...ent Note In order to increase firebox capacity for burning wood do not use the grates Place 5 pcs 2 x 4 x 9 in back of ashpit To form firebrick floor in base of ashpit use the following brick and push...

Страница 16: ...ced on a non combustible floor This diagram shows how such a typical base can be made if the boiler room has a combustible floor Consult also CMHC Bulletin NHA 5178 78 08 Heating with Wood Safely Also...

Страница 17: ...2 Place cover plate for BC 160 or oil chamber for BCO series from top of unit between gasket and retainers allowing it to rest on bottom retainer tighten bottom 6 set screws to hold it in place 3 Plac...

Страница 18: ...HEAT SHIELD INSTALLATION Step 1 Slide heat shield on over oil section Step 2 Secure in place at burner side with angle bracket and two screws Step 3 Secure opposite end using hook bracket and two scre...

Страница 19: ...pushing the square red button Installation on the Oil Chamber Assembly Fig 1B Newmac combination wood oil or coal oil fired boiler 1 Remove the 5 8 or 7 8 diameter plug or knockout in the oil chamber...

Страница 20: ...he appliance 2 Remove the WMO 1 cover 2 3 Remove the two mounting screws for the thermodisc temperature sensor 3 4 Carefully pull the sensor to one side 5 Using a suitable soft brush or cloth carefull...

Страница 21: ...20 DIAGRAM 4 SECONDARY AIR OPENINGS LOW WATER CUT OFF FITTING...

Страница 22: ...screws to hold panels 1 3 2 screws to hold panels 8 9 6 Repeat step 4 with side panel 4 7 Fasten top front panel 5 above access doors to panel 3 with 1 screw and to panel 4 with 1 screw 8 Fasten bott...

Страница 23: ...22 DIAGRAM 6 GENERAL ASSEMBLY...

Страница 24: ...23 Diagram 7 FLUE PIPE CONNECTION Diagram 8 MINIMUM INSTALLATION CLEARANCES...

Страница 25: ...24 Diagram 9 CONTROL PANEL...

Страница 26: ...25 Diagram 10A FIELD WIRING...

Страница 27: ...26 Diagram 10B FIELD WIRING WITH LOW WATER CUT OFF...

Страница 28: ...27 Diagram 11...

Страница 29: ...28 Diagram 13A...

Страница 30: ...29 Diagram 13B...

Страница 31: ...30 Diagram 14 WOOD ADD ON WIRING...

Страница 32: ...31 Diagram 15A...

Страница 33: ...32 Diagram 15B...

Страница 34: ...33 Diagram 16A TYPICAL PIPING ZONING WITH CIRCULATORS...

Страница 35: ...34 Diagram 16B TYPICAL PIPING ZONING WITH ZONE VALVES...

Страница 36: ...35 Diagram 17 Diagram 18...

Страница 37: ...36 Diagram 19 Diagram 20...

Страница 38: ...37 Diagram 21 SHAKER GRATE INSTALLATION PROCEDURE...

Страница 39: ...38 Diagram 22 GRATE INSTALLATION PROCEDURE Diagram 23 CASTING INSTALLATION...

Страница 40: ...ough the firedoor and position so that the short brake on the steel is closest to the front and pointing up Raise the front of the baffle high enough that the edge can be slid under the cast baffle On...

Страница 41: ...40 Diagram 24 SECONDARY AIR SYSTEM GENERAL ASSEMBLY...

Страница 42: ...41 Diagram 25 SECONDARY AIR SYSTEM INSTALLATION...

Страница 43: ...king screw 30054 Danfoss 071N1152 27 Air band locking nut 30001 Suntec A1VA7112 2060001 28 Oil line assembly 65524 9 Transformer Allanson 2721 456 10000V 2090002 29 Compression elbow 90 degree 30073 I...

Страница 44: ...mbly 13 21805U 2020012 PSC Drive Motor 3450 RPM 14 2999U 2090056 Blower Wheel 16A 7456U 2090069 Primary Relay Honeywell R7184B 16B 7457U 2090067 Primary Relay Honeywell R7184P 17 5770 Junction Box Kit...

Страница 45: ...2010045 Photo cell 26 C7001029 2010048 Primary control 530 SE C 28 3005855 Universal mounting flange 29 3005856 2080058 Mounting gasket 33 3007204 Manual Air Shutter 35 3005844 2090041 Capacitor 12 5...

Страница 46: ...4 Gasket Coil Before 2001 2080026 Gasket Draft Pouch Pre cut 2080023 Gasket Firedoor Rope x 71 Only sold in 72 lengths 2080049 Gasket Oil Chamber Pre cut 2080025 Gasket Stack Box Pre cut 2080024 Grate...

Страница 47: ...Firedoor Old style 4060118 3160323 2080002 2080003 3160366 3160318 3160325 Welded New style 3160437 2080049 2080021 3160435 3160436 Welded Ash Door Old style 3160333 2080022 2080021 3160334 3160331 3...

Страница 48: ...E 8 CONTACT SERVICE PERSONNEL FOR AIR FILTER REPLACEMENT 9 CONTACT SERVICE PERSONNEL BEFORE AND AFTER EXTENDED PERIODS OF APPLIANCE INOPERATION 10 THE BURNER IS FULLY AUTOMATIC IN OPERATION ALL ADJUST...

Страница 49: ...ERN 6 C0 2 PERCENT 7 BURNER MODEL 8 FLUE GAS TEMPERTURE F O 9 ROOM TEMPERTURE F O 10 SMOKE NUMBER BACHARACH 11 FUEL GRADE NUMBER 12 WATER PRESSURE 13 SUPPLY TEMPERATURE F o 14 RETURN TEMPERATURE F o 1...

Страница 50: ...filters and nozzles must be changed annually 3 The BOILER must be sized and fired correctly as stated on the label for the residence The label must not have been defaced or removed 4 The BOILER must...

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