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SUPER P

www.NewLeader.com
(800) 363-1771

301321-AA-I

Lubrication and Maintenance �� 41

Preventative Maintenance Pays! �� 41

Drive Chains �� 41

Engine �� 41

Hydraulic System �� 41

Hydraulic Hose �� 42

Service Schedule ��

Conveyor Gearcase �� 43

Lubrication of Bearings �� 43

Fasteners �� 43

Clean-Up �� 43

Conveyor Chain �� 44

Conveyor Replacement �� 45

Installation ��

Lubricant and Hydraulic Oil Specifications

Engine �� 46

Hydraulic System �� 46

Gearcase Lubricant �� 47

Grease Gun Lubricant �� 47

Lubrication Chart �� 48

Troubleshooting �� 49

Standard Torques�� 50

Table of Contents

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Содержание Hi-Way SUPER P

Страница 1: ...ual UNIT SERIAL NUMBER _______________________ MANUAL NUMBER 301321 AA I EFFECTIVE 02 2022 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Copyright 2...

Страница 2: ...ve Tension 27 Cab Control Installation 28 Engine Drive 28 Engine Harness 29 Hydraulic Drive 29 Hydraulic Hose Installation 30 Installation Guide 31 Filling Hydraulic System 32 Light Installation 32 In...

Страница 3: ...c Hose 42 Service Schedule 42 Conveyor Gearcase 43 Lubrication of Bearings 43 Fasteners 43 Clean Up 43 Conveyor Chain 44 Conveyor Replacement 45 Removal 45 Installation 45 Lubricant and Hydraulic Oil...

Страница 4: ...use of these features Hyperlinks Hyperlinks provide direct access to a specific destination when clicked The entire Table of Contents of this manual is hyperlinked to provide quick access to all sect...

Страница 5: ...5 SUPER P www NewLeader com 800 363 1771 301321 AA I Notes This page is intentionally left blank...

Страница 6: ...Insert Current HI WAY Warranty Warranty...

Страница 7: ...horized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spreader...

Страница 8: ...mployer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manua...

Страница 9: ...M specified parts Tighten all bolts nuts and screws to specified torques Refer to Standard Torques in Maintenance section of this manual Figure 1 3 HANDLE FLAMMABLE MATERIALS SAFELY Figure 1 4 Handle...

Страница 10: ...ne engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Failure to comply with this requirement could result in death or serious injury Figure 1...

Страница 11: ...re adjusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thr...

Страница 12: ...TE MACHINE SAFELY Always walk around and visually inspect machine before using Check the immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as...

Страница 13: ...ights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or cause loss...

Страница 14: ...ponents while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal injury...

Страница 15: ...mediately Always have a multipurpose dry chemical fire extinguisher filled and available Know how to use it Maintenance General Safety Rules USE PROPER LIFTING EQUIPMENT Figure 3 5 Use only lifting de...

Страница 16: ...anders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame area Figu...

Страница 17: ...rim can cause an explosion and serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazar...

Страница 18: ...lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way Shock loading is prohibited and sudden accelerations must be avoided Lifting in such a m...

Страница 19: ...e to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is scored b...

Страница 20: ...20 www NewLeader com 800 363 1771 301321 AA I SUPER P Safety Decals Continued 55630 D...

Страница 21: ...wLeader com 800 363 1771 301321 AA I Safety Decals Continued Use SAE 15W 40 for hydraulic fluid Consult dealer for recommendation Extreme operating temperatures may 8665 D NOTICE require a different v...

Страница 22: ...22 This page is intentionally left blank www NewLeader com 800 363 1771 301321 AA I SUPER P Notes...

Страница 23: ...ements Before mounting the spreader on a truck the following major questions must be considered 1 Is the CA Cab to Axle dimension of the truck correct for the length of the spreader The Dimensions and...

Страница 24: ...in injury or machine damage Always inspect unit lift points for signs of wear cracking corrosion gouges alterations or distortion Always use a sling spreader bar or lifting bar that attaches to the li...

Страница 25: ...to power surges or excessive current Failure to follow this requirement may result in injury or machine damage 1 Lower the pickup or dump body tailgate Remove the tailgate if it cannot be lowered into...

Страница 26: ...page in parts manual 2 1 Figure 2 Standard Spinner Hopper 1 2 3 4 5 6 7 Figure 3 Flip Up Spinner Hopper Standard Hopper 1 Position and install Spinner Hopper 1 to to rear of spreader using supplied ha...

Страница 27: ...ens chain moving to right loosens 2 Once properly tensioned tighten all Spinner Shaft Bearing hardware to proper torque Refer to Standard Torques in Maintenance section of operator s manual Loose driv...

Страница 28: ...water and noise Failure to follow this requirement may result in injury or machine damage Engine Drive Control Panel All wiring should be approved automotive insulated wire secured adequately with in...

Страница 29: ...terminal 2 Connect engine harness as shown in Figure 5 Connect 7 pin RV connector to control panel harness Hydraulic Drive Control Valve Mount the control valve in truck cab following considerations...

Страница 30: ...comply with this requirement could result in death or serious injury Avoid serious injury from injection of pressurized hydraulic fluid Always relieve pressure before servicing hydraulic system Never...

Страница 31: ...is too large will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will oc...

Страница 32: ...ury or machine damage Light installation must comply with all applicable requirements prescribed by FMVSS CMVSS 108 ASABE S279 state and local regulations See Lights parts page in the operator s manua...

Страница 33: ...nveyor is driven from the output shaft Variable speed control is obtained by the use of an electric throttle The hydraulic options are single motor dual motor or direct drive The spinner is driven fro...

Страница 34: ...1 39 991 104 2642 795 362 64 1 8 8 2 44 59 5 1511 39 991 116 2946 895 406 74 2 1 9 2 74 59 5 1511 39 991 128 3251 995 451 81 2 3 9 2 74 80 0 2032 43 1092 128 3251 1105 501 109 3 1 10 3 05 59 5 1511 39...

Страница 35: ...and spinner sprockets and between engine and conveyor sprockets Ensure sprocket set screws are properly tightened Ensure drive chain tension is correct Refer to Installation section for details A loos...

Страница 36: ...ve hydraulic control valve to position 3 Conveyor and spinner should run at low speed Allow to run until they operate smoothly to indicate air has been purged from the system Do not check leaks with h...

Страница 37: ...t conveyor speed to achieve desired application rate Following this simple rule will reduce tension and duty cycles on the conveyor and conveyor drive components resulting in maximum service life Usin...

Страница 38: ...baffles full up Internal Baffle Effect Left baffle full up right down Pattern width depends on engine RPM External baffles full up External Baffle Effect All baffles properly adjusted for a confined s...

Страница 39: ...for the proper amount and grade of oil Fill crankcase as required Fill the fuel tank according to engine manual Make sure the fuel shut off valve is open if so equipped Starting Starter Alternator Typ...

Страница 40: ...system Drive to the area to be spread 3 Open the feedgate to give the desired amount of material The unit will deliver one cubic foot per minute at 3600 engine RPM with the feedgate open only 1 2 13m...

Страница 41: ...lection of the proper hydraulic fluid for use in the hydraulic system DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous If skin is pierced with hydrau...

Страница 42: ...ith clean compressed air Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil otherwise hot water at 150 F 65 55 C maximum may be used Inspect Examine hose assemb...

Страница 43: ...be lubricated by means of a grease gun have standard grease fittings Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals This bead indicates adequate lubrication...

Страница 44: ...ry before lubricating Stay out of body when conveyor is running Stay clear of all moving parts Entanglement of clothes any part of your body or anything you have in your hands can cause serious injury...

Страница 45: ...Insert the conveyor between the bottom panel and the cross angles with the barrel end first Pull conveyor to rear of unit 3 Slide the remaining half of conveyor on top of the bottom panel with the op...

Страница 46: ...type hydraulic oil to provide viscosity between 100 200 SSU at operating temperature Premium hydraulic oils with viscosity indexes of 95 or above will provide the following temperature ranges INDUSTRY...

Страница 47: ...to the chart below Part Refill Quantity 40 to 120 F 4 5 C Below 40 F 49 C Gearcase 75 pints 35 liters SAE 85W 140 SAE 88W 90 Grease Gun Lubricant Use a waterproof ball and roller bearing lithium base...

Страница 48: ...nge Annually Filter 1 Check Daily Change when indicator is red Drive Chains Main Drive Chain Engine to Gearcase 1 Spray Oil Daily Spinner Drive Chain Gearcase to Spinner 1 Spray Oil Daily Conveyor Dra...

Страница 49: ...s under load Check circuit pressure 900 1200 PSI 62 83 bar maximum with relief valve dumping at 1500 PSI 103 5 bar Unit speed fluctuates momentarily when main control is first turned on a Cold hydraul...

Страница 50: ...E GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11 8 17 13 25 18 3 8 20 15...

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