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PARAGRAPH 0

LIST OF CONTENTS

Edition 12/2007

87726937A

0 - 1

REPAIR INSTRUCTIONS

F106.6 / F106.6A 

 

SAFETY INSTRUCTIONS

F156.6 / F156.6A

1

BASIC SAFETY INFORMATION  ........................................................................ 0-3

1.1

Warning notes and symbols  .......................................................................................................... 0-3

1.2

Correct use  .................................................................................................................................... 0-3

1.3

Organizational procedures ............................................................................................................. 0-4

1.4

Personnel selection and qualifications - basic responsibilities  ...................................................... 0-5

1.5

Safety information for specific phases of operation ....................................................................... 0-6

1.6

Special operations when using the machine, servicing and fault repair work as part 

 

of working procedure, waste disposal ............................................................................................ 0-7

1.7

Notes on special types of hazard ................................................................................................... 0-9

1.7.1

Electrical energy  ............................................................................................................................ 0-9

1.7.2

Gas, dust, vapour, smoke .............................................................................................................. 0-9

1.7.3

Hydraulic, pneumatic system ......................................................................................................... 0-9

1.7.4

Noise .............................................................................................................................................. 0-9

1.7.5

Oil, grease and other chemical substances ................................................................................... 0-9

1.8

Transport, towing and restarting .................................................................................................. 0-10

2

WARNING AND INSTRUCTION PLATES ........................................................ 0-12

2.1

Left side of vehicle  ....................................................................................................................... 0-12

2.2

Right side of vehicle ..................................................................................................................... 0-14

3

OPERATION ..................................................................................................... 0-17

3.1

General Remarks ......................................................................................................................... 0-17

3.2

Fuelling ........................................................................................................................................ 0-19

3.3

Fuelling system (optional) ............................................................................................................ 0-20

3.4

Driving .......................................................................................................................................... 0-21

3.5

Towing /recovery  ......................................................................................................................... 0-23

3.5.1

Towing devices  ............................................................................................................................ 0-23

3.5.2

Transport ..................................................................................................................................... 0-23

3.5.3

Crane loading  .............................................................................................................................. 0-23

3.6

Everyday operation ...................................................................................................................... 0-24

3.7

Using the grader  .......................................................................................................................... 0-24

3.8

Working equipment ...................................................................................................................... 0-25

3.9

SECURING THE MACHINE  ........................................................................................................ 0-26

4

INSPECTION AND MAINTENANCE  ................................................................0-27

4.1

General information  ..................................................................................................................... 0-27

4.2

Fuel system  ................................................................................................................................. 0-31

4.3

Electrical system .......................................................................................................................... 0-32

4.4

Power shift transmission .............................................................................................................. 0-33

4.5

Hydraulic system  ......................................................................................................................... 0-33

4.6

Brakes .......................................................................................................................................... 0-34

4.7

Wheels and tyres  ......................................................................................................................... 0-35

4.8

Air conditioning system (optional) ................................................................................................ 0-37

4.9

Repair .......................................................................................................................................... 0-38

5

PROTECTING ELECTRONIC UNITS WHEN WELDING ................................. 0-40

5.1

Disconnect the connectors of the electronic equipment .............................................................. 0-40

5.1.1

Transmission control ‘EST37A’ (XA1) and front wheel drive control ‘FWD’ (XA8.1)  ................... 0-40

5.1.2

AIC connections ........................................................................................................................... 0-41

Find manuals at https://best-manuals.com

Содержание F156.6

Страница 1: ...F106 6 F106 6A F156 6 F156 6A F106 6 F106 6A F156 6 F156 6A Print No 87726937A Print No 87726937A SERVICE MANUAL SERVICE MANUAL Grader Grader ...

Страница 2: ...CNH Baumaschinen GmbH Product documentation Staakener Str 53 63 13581 Berlin Tel 49 0 30 3399 443 FAX 49 0 30 3399 201 Find manuals at https best manuals com ...

Страница 3: ...ersion tables and lists of special tools and maintenance materials required The other sections contain the following information for each mechanical assembly technical description and information regarding the operation of essential systems and equipment information about performance tests on the machine troubleshooting and information for identifying faults on the machine technical information ne...

Страница 4: ...2 87726937A Edition 12 2007 REPAIR INSTRUCTIONS F106 6 F106 6A ENGINE F156 6 F156 6A NOTES Find manuals at https best manuals com ...

Страница 5: ...RONT AXLE F156 6 F156 6A SAFETY INSTRUCTIONS 0 SPECIFICATIONS 1 ENGINE 2 TRANSMISSION 3 REAR AXLE 4 FRONT AXLE 5 EQUIPMENT 6 HYDRAULIC SYSTEM 7 BRAKE SYSTEM 8 STEERING SYSTEM 9 ELECTRICAL SYSTEM 10 CAB AND OPERATING PLATFORM 11 Find manuals at https best manuals com ...

Страница 6: ...2 87726937A Edition 12 2007 REPAIR INSTRUCTIONS F106 6 F106 6A FRONT AXLE F156 6 F156 6A Find manuals at https best manuals com ...

Страница 7: ... 0 CNH Baumaschinen GmbH Product documentation 13581 Berlin Staakener Str 53 63 87726937A 2007 CNH Baumaschinen GmbH December 2007 SAFETY INSTRUCTIONS Copyright New Holland Find manuals at https best manuals com ...

Страница 8: ...Find manuals at https best manuals com ...

Страница 9: ...0 2 WARNING AND INSTRUCTION PLATES 0 12 2 1 Left side of vehicle 0 12 2 2 Right side of vehicle 0 14 3 OPERATION 0 17 3 1 General Remarks 0 17 3 2 Fuelling 0 19 3 3 Fuelling system optional 0 20 3 4 Driving 0 21 3 5 Towing recovery 0 23 3 5 1 Towing devices 0 23 3 5 2 Transport 0 23 3 5 3 Crane loading 0 23 3 6 Everyday operation 0 24 3 7 Using the grader 0 24 3 8 Working equipment 0 25 3 9 SECURI...

Страница 10: ...A SAFETY INSTRUCTIONS F156 6 F156 6A 5 1 3 Engine control 0 41 5 1 4 Cab connectors 0 41 5 1 5 Alternator connector 0 42 6 VACUUM PUMP 0 43 6 1 General information 0 43 6 2 Package content 0 43 6 3 Vacuum pump connection 0 43 Find manuals at https best manuals com ...

Страница 11: ...ader is principally designed for Creating a double course Clearing top soils Scarifying old road surfaces and hard ground Cutting embankments Clearing ice and snow Placing spreading mixing and compressing materials The Grader can also be used in conjunction with other operating equipment for special applications The Technical Data provide clear information on this subject Proper use of the machine...

Страница 12: ...ty and risk awareness when working Loose or long hair must be tied up and personnel must not wear loose clothing or jewellery including rings These are a potential risk for example if they are caught up or pulled in by machinery Where necessary or when specified by the regulations personal protective equipment must be worn Pay attention to the safety information and warning notices on the machine ...

Страница 13: ...o in relation to highway code regulations and authorize him her to reject third party instructions that would lead to a breach of safety regulations Personnel being trained instructed or briefed or persons undergoing general training must only be allowed to work on or with the machine if they are given constant supervision by an experienced person Work on the machine s electrical equipment should ...

Страница 14: ...erating instructions during the switch on switch off procedures Before starting up the machine ensure that no one will be put at risk by when the machine is started Before starting work driving check whether the brake steering lighting and signalling systems are operational Before moving off always check that attachments are secured to prevent accidents If using public roads streets or other areas...

Страница 15: ...never required seal off the repair area leaving plenty of room If the machine is switched off completely for maintenance and repair work it must be secured to prevent it being switched on accidentally Take out the key and attach a warning sign Only carry out maintenance and repair work when the machine is parked on a level sufficiently load bearing surface and secured to prevent it moving off or c...

Страница 16: ...ional reasons Electric motors and switching cabinets are particularly at risk When carrying out cleaning work ensure that heat sensors connected to fire detection and extinguishing systems cannot come into contact with hot cleaning fluids These might trigger the fire extinguishing system After cleaning remove all covers and sealing plugs completely After cleaning all fuel engine oil brake fluid an...

Страница 17: ...ventilation before starting Follow the local regulations applying at the worksite Only carry out welding firing or grinding work on the machine if this has been explicitly approved risk of fire and explosions Before carrying out welding firing or grinding work clean away dust and combustible materials from the machine and its surroundings and provide adequate ventilation risk of explosion 1 7 3 Hy...

Страница 18: ...and transporting should be carried out only as described in the operating instructions If towing use the specified transport position and keep to the permitted speed and distance Only use suitable means of transport and lifting gear with sufficient load carrying capacity When restarting follow only the procedure described in the operating instructions ...

Страница 19: ...Edition 12 2007 87726937A 0 11 REPAIR INSTRUCTIONS F106 6 F106 6A SAFETY INSTRUCTIONS F156 6 F156 6A NOTES ...

Страница 20: ...0 12 87726937A Edition 12 2007 REPAIR INSTRUCTIONS F106 6 F106 6A SAFETY INSTRUCTIONS F156 6 F156 6A 2 WARNING AND INSTRUCTION PLATES 2 1 Left side of vehicle GT3_00_001 ...

Страница 21: ...Only open the engine compartment cover when the engine has stopped 7 Risk of injury due to unauthorized starting of the machine Before working on the machine switch off the engine and remove the key 9 This plate indicates the maximum speed permitted on public roads 10 Lashing ropes or chains must be attached here if the machine is to be transported 11 Risk of injury due to hot or pressurized hydra...

Страница 22: ...0 14 87726937A Edition 12 2007 REPAIR INSTRUCTIONS F106 6 F106 6A SAFETY INSTRUCTIONS F156 6 F156 6A 2 2 Right side of vehicle GT3_00_002 ...

Страница 23: ...injury from hot coolant Only take off the radiator cap once the radiator has cooled down Coolant level marking 7 Risk of injury due to unauthorized starting of the machine Before working on the machine switch off the engine and remove the key 8 Fuel tank fill with diesel fuel here 9 This plate indicates the maximum speed permitted on public roads 10 Lashing ropes or chains must be attached here if...

Страница 24: ...0 16 87726937A Edition 12 2007 REPAIR INSTRUCTIONS F106 6 F106 6A SAFETY INSTRUCTIONS F156 6 F156 6A NOTES ...

Страница 25: ...ce immediately if damaged or after an accident Put the seat belt on before starting work OPERATING CONDITION OF THE MACHINE Only operate the machine if in a reliable operating condition and only as required by the regulations Always follow the safety instructions Always carry out inspections and maintenance work punctually or have them carried out Only operate the machine with the attachments and ...

Страница 26: ...he entire danger area around the machine when reversing when manoeuvring Use only signs that will be understood both by you and the marshaller or use a communication device for example radio telephone camera The marshaller will not be able to understand unaided speech because of the operating noise from the machine Remain in constant contact with the marshaller Stop the machine immediately if your...

Страница 27: ...machine to prevent unauthorized start up Park the machine on level ground with sufficient load carrying capacity lower the working equipment to the ground switch off fuel driven auxiliary heaters and air conditioning systems switch off the engine apply the hand brake take the key out of the key switch for the electrical system Fuelling always takes place on the ground with the operator in standing...

Страница 28: ...el should be soaked up immediately with a cleaning cloth or binding agent then disposed of in an environmentally responsible way Report accidents with fuel immediately to the machine licensee or his agent SECURING THE MACHINE When fuelling secure the machine to prevent unauthorized start up Lower working equipment to the ground Switch off the engine Take the key out of the electrical system key sw...

Страница 29: ...he meaning of signals with the marshaller to ensure that the signals from the marshaller are correctly understood PARKING THE MACHINE Machines parked on slopes can move off by themselves Therefore always park the machine on an even horizontal surface lower the working equipment and its support to the ground DRIVING OVER LONGER DISTANCES The share should not extend into the steering area of the fro...

Страница 30: ...ly against the body and should not catch on anything The belt buckle guide should not be obstructed for example with papers otherwise the buckle tongue will not engage Seat belts that are damaged or which were stressed during an accident and have therefore been stretched must be replaced ADJUSTING THE STEERING COLUMN Do not adjust the steering column while driving Your attention will be distracted...

Страница 31: ...epair the machine or load it onto a transport vehicle Towing speed should not go above 10 km h Tow the machine out of the danger area only otherwise tow it on a low bed trailer Towing any further can cause damage to the transmission 3 5 1 Towing devices The towing devices should not be used for towing trailers 3 5 2 Transport Only load up and transport the machine if all the requirements of the sa...

Страница 32: ... loads Do not attempt to position such loads using the articulated joint Stop working if anyone is standing within the danger area around the machine Start working only when all persons have moved out of the danger area Always operate and use the machine in such a way that it remains stable Ditches and trenches can collapse Keep at a safe distance 3 7 Using the grader Due to the versatility of the...

Страница 33: ...t Keep steps platforms and handles in a condition where they provide a secure grip Clean them immediately if they become soiled with oil grease soil mud snow ice or other matter SECURING THE WORKING EQUIPMENT Lower the working equipment to the ground so that it will not move when mechanical or hydraulic connections are loosened If the machine has to be jacked up secure the front axle with wedges t...

Страница 34: ...ing capacity Lower the working equipment to the ground Apply the hand brake NOTE Do not stop the engine when under full load but let it run for about three to five minutes to allow temperature balancing Switch off the engine Take the key out of the electrical system key switch Depressurize the hydraulic system Lock the articulated joint Secure open engine hoods Secure the machine with chocks to pr...

Страница 35: ...ORKING EQUIPMENT Lower the working equipment to the ground so that it will not move when mechanical or hydraulic connections are loosened If working near the articulation lock the joint Remove all locking and securing devices when the work is complete If the machine has to be jacked up secure the front axle with wedges to prevent swinging If working equipment or tool parts are to be attached or re...

Страница 36: ... burns due to the uncontrolled release of hot lubricants or hydraulic fluid If burns occur chill immediately with running water then apply a dry bandage Stand out of the direction of the oil spray Avoid contact with the skin Wear gloves and close fitting work clothes Old oils can be injurious to health if they come into contact with the skin If this occurs wash the skin thoroughly with warm soapy ...

Страница 37: ...oil or water courses as this would endanger the environment SEALING SURFACES Clean the sealing surfaces before assembling ENGINE EXHAUST Exhaust gases are harmful to health do not inhale If working in enclosed spaces an exhaust gases are present use an extractor to evacuate the gases and keep the room well ventilated HANDLING BATTERIES Batteries give off explosive gases Do not bring open lights or...

Страница 38: ...equipment concerned Trouble free operation and long service life for the engine and hydraulic assemblies can only be ensured by using original replacement parts SEALS When removing components pay attention to their seals Before installing check the seals and replace them even if only slightly damaged Check that they are correctly seated when assembling CHECK OIL LEVEL OIL CHANGE Place the machine ...

Страница 39: ...ves or use a barrier cream AVOIDING DAMAGE TO THE ENVIRONMENT Collect overflowing fuel in a container and dispose of it without causing damage to the environment Dispose of fuel filters and fuel soaked cleaning cloths separately from other waste NOTE NEVER FILL WITH BIODIESEL Biodiesel can damage the engine and injection system Use only diesel fuel produced from mineral oil which meets EN 590 stan...

Страница 40: ...o not use test lamps Do not short to ground The resulting short circuit will cause damage to the alternator or to the electronics ALTERNATOR Never disconnect the electrical connections at the alternator regulator or battery while the engine is running This will damage the alternator and regulator When connecting the batteries do not mix up the cables check the polarities Use only measuring instrum...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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