background image

Safety

CHARACTERISTICS OF A DEFENSIVE OPERATOR

A  GOOD OPERATOR IS A “DEFENSIVE” OPERATOR!

Qualities Include:

Education:

 Educates themself about the machine and the environment.

Alert:

 Stays alert. Do not let guard down.

Skills:

 Only performs duties he/she are quali

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 ed to do. Always tries to improve.

Judgment:

 Plays it safe. Doesn’t take chances.

Common Sense:

 Does the right thing without having to be told. Applies knowledge.

Recognizes the Hazards:

 Maintains alertness. Anticipates danger.

Understands the Defense: 

Knows that safety isn’t an accident…it’s a thinking person’s choice.

Acts Correctly:

 Does not cave in to peer pressure. Performs correctly when supervised or not.

HYDRAULIC SAFETY TIPS

MAINTAINING A SAFE WORK ENVIRONMENT

Establishing a safe working environment in and around your hydraulic equipment is just common sense. The easiest and most effective way to 
avoid problems is to make sure associates understand their equipment, know how to operate it safely and recognize the danger it represents if 
handled carelessly. A few things you must be aware of include:

1. PRESSURE: 

Hydraulic 

fl

 uid under pressure is dangerous and can cause serious injury.

2. FLAMMABILITY: 

When ignited, some hydraulic 

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 uids can explode and/or cause 

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 res.

3. MECHANICAL:

 Hydraulic 

fl

 uid creates movement, which causes parts of your equipment to move or rotate. Always be aware of what 

you are doing.

4. MOISTURE:

 Use caution when operating in wet or high moisture conditions. Make sure all electrical 

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 ttings, switches, cords plus stain 

reliefs are in good condition. Always unplug when not in use and when doing any service work.

5. ELECTRICAL:

 Faulty wiring can also be an electrical hazard. A regular preventive maintenance program should always include a wir-

ing check. Unplug batteries and/or charger before serving.

6. TEMPERATURE

: Because this machine operates at a relatively low pressure, overheating is not common. If surface of tank becomes 

too hot to touch by hand (above 130ºF, 55°C), shut off machine and allow to cool off.

PRESSURE

Our system runs at or below 2,000 psi. Never look for a leak when unit is under pressure. Using your hand could cause serious injury. A few 
common ways to encounter hydraulic 

fl

 uid under pressure include:

1. PINHOLE: 

Fluid under pressure can cause serious injury. It can be almost invisible escaping from a pinhole, and it can pierce the skin 

into the body. Do not touch a pressurized hydraulic hose assembly with any part of your body. If 

fl

 uid punctures the skin, even if no pain is 

felt, a serious emergency exists. Obtain medical assistance immediately. Failure to do so can result in loss of the injured part or death.

2. LEAK: 

Keep 

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 ttings and hoses tight. Only check and service when not under pressure. Leaking hydraulic 

fl

 uid is not only unsightly, it’s 

hazardous. In addition to making workplace 

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 oors slippery and dangerous, leaks also contaminate the environment. Before cleaning an oil 

spill, always check EPA, state and local regulations.

3. BURST:

 Whether due to improper selection or damage, a ruptured hose can cause injury. If it bursts, a worker can be burned, cut, 

injected or may slip and fall.

4. COUPLING-BLOW 

OFF:

 If the assembly is not properly made or installed, the coupling could come off and hit or spray a worker, 

possibly resulting in serious injury. Never operate machine without guards.

Fax: 763-535-8255

[email protected]

7

Содержание 5625

Страница 1: ...Caution Read Manual Before Operating Machine PROPANE POWERED RIDE ON SCRAPER INSTRUCTION MANUAL RevA 401823...

Страница 2: ......

Страница 3: ...4 28 Slide Plate 24 Hydraulic Oil Change Out 25 Hydraulic Cylinder Change Out 25 Engine Change Out 25 Hose Change Out 25 Foot Peg Replacement 25 Pump Change Out 26 Wheel Changing 26 Changing Hydraulic...

Страница 4: ...Table of Contents Fax 763 535 8255 info nationalequipment com 4 Accessories 48 49 Wiring Diagram 50 Material Safety Data Sheet 51 61 Guarantee 63...

Страница 5: ...and ergonomics Fork Lift Cups Easily accessible fork lift cups for easy loading unloading Debris Deflector Redirects debris away from the op erator Control Levers Forward reverse turn and break with e...

Страница 6: ...D PARTS Inspect guards and other parts before use Check for misalignment binding of moving parts improper mounting broken parts and any other conditions that may affect operation If abnormal noise or...

Страница 7: ...n doing any service work 5 ELECTRICAL Faulty wiring can also be an electrical hazard A regular preventive maintenance program should always include a wir ing check Unplug batteries and or charger befo...

Страница 8: ...resh air it will return back to red Shelf life in an unopened pack is approximately two to three years expiration date is visible through unopened package on the back Once opened it should be replaced...

Страница 9: ...tion battery before servicing Failure to do so can cause damage to electrical system and or electrical shock Only use National components Failure to do so could cause damage or serious injury Always b...

Страница 10: ...NTER OF GRAVITY ON PAGE 11 FORKLIFT CUPS There are two forklift cups mounted under the front of the machine See Figure C Slide fork lift forks through forklift cups Slide forks all the way back to tou...

Страница 11: ...e machine unattended on an incline Removing added weights help to make the machine easier to move TAPING WHEELS Taping the wheels with a wide masking tape helps to prevent damage and dirt to floors du...

Страница 12: ...E ON CASTER Moving a weighted machine only on the front caster and not on the cutting head or the Front Wheel Assembly can seem to make the machine turn sluggish It might turn hard to the right or the...

Страница 13: ...EVERS FIGURE Q The hydraulic levers steer the machine They are feathered spool valves For smooth even movement always move levers slowly Fast movement on control levers will result in jerky uneven mov...

Страница 14: ...RNEDOFF Definition State or condition of the 5625 Propane Ride On that minimizes the danger of mechanical electrical pneumatic or hydraulic hazards Putting the 5625 Propane Ride On in Shut Down Mode M...

Страница 15: ...ng The detector has an adhesive strip on the back for mounting or can be worn with the included clip It can detect as little as 100ppm part per million carbon monoxide gas at approximate relative humi...

Страница 16: ...plate and is referred to as the slide plate lever To lower the slide plate the operator must push forward on the slide plate lever Reversely to raise the slide plate the operator must pull back on the...

Страница 17: ...head clip BLADE SETTING Dull blades greatly reduce cutting ability Re sharpen or replace as needed Proper blade size and placement depending on material and sub floor type af fects performance The har...

Страница 18: ...e slide plate should be adjusted to a low setting 1 one inch off the floor Use Cutting Heads from 10 to 14 with Self Scoring Blades If it is not stuck tight use a Cutting Head from 14 to 27 with a Sta...

Страница 19: ...ould be at a low setting 1 off the floor Use a smaller size blade If goods come up easily a wider blade can be used WORKING OVER WOOD A heavy machine cannot be used on wood subfloors or raised panel c...

Страница 20: ...hinner blades are easier to sharpen but they also break easier Always wear gloves and safety glasses Grind blade using a 4 diameter disk with 120 or finer grit Be careful not to catch disk on edge or...

Страница 21: ...E 094 6256 BU 4 X 6 W 4 BU SELF SCORING BLADE 062 6261 BU 3 X 12 W 4 BU SELF SCORING BLADE 062 PART DESCRIPTION THICKNESS IN SELF SCORING BLADES FIGURE NN These 90 angled self scoring wing tipped blad...

Страница 22: ...STRAIGHT SHANK BLADE 500 7070 3 4 X 3 STRAIGHT SHANK BLADE 500 7070 4 4 X 4 STRAIGHT SHANK BLADE 500 7070 6 4 X 6 STRAIGHT SHANK BLADE 500 PART DESCRIPTION THICKNESS IN STRAIGHT SHANK BLADES FIGURE RR...

Страница 23: ...X 6 ULTRA HD CERAMIC EPOXY BLADE 500 7079 6 6 X 6 ULTRA HD CERAMIC EPOXY BLADE 500 PART DESCRIPTION THICKNESS IN Designed for ceramic removal and thin set rescraping 1 2 of carbide The extra carbide...

Страница 24: ...pletely loosen slide plate bolts Use cylinder lift lever to raise or lower machine to move slide plate up or down LOWER CUTTING HEAD SUPPORT To Remove Lower Cutting Head Support 1 Lower slide plate so...

Страница 25: ...move cylinder ENGINE OIL CHANGE OUT SEE ENCLOSED KAWASAKI MANUAL To Check engine fluid level check dip stick on engine see Figure AB Engine holds 1 quart of oil Improper fluid level will cause engine...

Страница 26: ...nes Drain into a container Wipe up spills immediately 5 Remove four 1 2 wheel motor securing nuts 6 Pull out on wheel motor to remove WHEEL CHANGING FIGUREAC 1 Jack machine up by pushing cylinder lift...

Страница 27: ...e seat set seat on top of hood 6 Replace the four 5 16 button hexhead screws from underneath the hood 7 Firmly tighten 8 Reconnect back up beeper and seat switch wires 9 Replace hood and screws CASTER...

Страница 28: ...he lower cutting head support measuring a 1 clearance between the cutting head and the front of the debris deflector This clearance will reduce a pinch point 4 Secure with C clamps 5 Mark the holes fr...

Страница 29: ...is actuated See possible cause 5a and 5b See remedy solution 5a and 5b 7 The hydraulic oil is very cloudy Excessive air in the circuit can cause severe dam age to pump Stop machine and repair immedia...

Страница 30: ...Problem Cause Solution 11 Red ignition light stays on a Oil is Low b Machine is overheating a Fill engine oil to proper level b Let engine cool Add coolant to proper level 12 Machine doesn t start a...

Страница 31: ...400130 KAWASAKI MOTOR 1 51 400132 BOLT HEX HEAD 1 2 13 X 4 GRADE 8 1 52 400133 HIGH SPEED HYD WHEEL MOTOR 2 53 400179 HOUSING BELL PUMP MOUNT 1 54 400182 MOTORPOD 25HP ASSEMBLY 1 55 400190 EXAUST COMP...

Страница 32: ...6280 162G TANK MAGNET NOT SHOWN 1 122 7050 P PROPANE TANK 1 IN MACHINE 1 SPARE 2 123 70905 D7 DOUBLE GEAR PUMP 1 124 L01 CAUTION 3 X 1 2 1 125 L08 1 STAND CLEAR LABEL 2 126 L106 PINCH POINT LABEL 3 12...

Страница 33: ...RIDE ON SILVER VEIN 1 5 401561 SV PANEL SIDE LEFT SILVER VEIN 1 6 401560 SV PANEL SIDE RIGHT SILVER VEIN 1 7 401562 SV WRAP REAR LOWER SILVER VEIN 1 8 5600 300 18 WHEEL RIM TIRE 1 9 70602 INSTRUCTION...

Страница 34: ...LIDE PLATE CAST 1 2 401568 LOWER CUTTING HEAD SUPPORT 1 3 5110 180 FOOT PEG 2 4 5110 250 CYLINDER 1 5 5200 194 DOUBLE WHEELCASTERASSEMBLY GRAY 1 6 5700 36 HOSE GUARD 2 7 401429 PIN LOWER CUTTING HEAD...

Страница 35: ...SCREW 2 PART DESCRIPTION QTY 1 70602 INSTRUCTION MANUAL TUBE 1 2 70603 INSTRUCTION TUBE CAP 1 3 74425 10 32 K LOCK NUT 2 PART DESCRIPTION QTY 1 75005 FIRE EXTINGUISHER 1 2 75006 BRACKET 1 PART DESCRIP...

Страница 36: ...1G DOUBLE PUMP GASKET 1 2 70905 D7 DOUBLE GEAR PUMP 1 3 72816 3 8 90 PUMP FITTING 2 4 73201 3 8 16 X 1 HEXHEAD SCREW 2 5 73203 3 8 SAE FLAT WASHER 2 6 73204 3 8 SPLIT LOCK WASHER 2 7 6280 118 FITTINGS...

Страница 37: ...5 5300 37 1 400133 HIGH SPEED HYD WHEEL MOTOR 2 2 5110 114 2 WHEEL MOTOR FITTING 4 3 5110 117 WHEEL HUB 2 4 5110 117 2 HUB NUT 2 5 73047 1 4 X 1 WOODRUFF KEY 1 6 73131 3 32 X 1 KOTTER PIN 2 7 73430 1...

Страница 38: ...ENT RIGHT 1 9 5600 58 VALVE LEVER SHORT 1 10 5700 54 HANDLE GRIP SLEEVE 2 11 400327 HANDLE RUBBER COVER 2 12 73020 1 4 20 X 5 8 WIZLOCK BOLT 3 13 73202 3 8 INTERNAL LOCK WASHER 6 14 73213 3 8 16 X 3 4...

Страница 39: ...1 5110 115 SINGLE SPOOL CONTROL 1 2 5200 261 WHEEL MOTOR LINE 2 3 5700 77 SUCTION LINE 2 4 70651 VALVE BODY PLUG 4 5 73008 1 4 20 NYLON LOCK NUT 2 6 73021 1 4 20 X 2 HEXHEAD CAP SCREW 2 7 73308 5 16...

Страница 40: ...NDER LINE HOSES W SHEATH 1 3 5110 268 STRAIGHT VALVE FITTING 2 4 5200 261 WHEEL MOTOR LINE 2 5 73008 1 4 20 NYLON LOCK NUT 2 6 73021 1 4 20 X 2 HEXHEAD CAP SCREW 2 7 73324 5 16 18 X 3 SOCKET HEAD CAP...

Страница 41: ...64 FILTER FITTING 1 4 5700 65 FILTER 1 5 5700 66 HEAD 1 6 5700 67 TANK PLUG 1 7 5700 70 T FITTING 1 8 5700 71 HOSE RETURN RIGHT 1 9 5700 75 HOSE PRESSURE LEFT 12 5 1 10 5700 76 HOSE PRESSURE RIGHT 25...

Страница 42: ...NNECTING ROD 1 3 73536 CYLINDER CLIP 2 4 72801 1 4 90 FITTING 2 5 73402 1 2 13 NYLON LOCK NUT 1 6 73410 1 2 13 X 3 HEXHEAD BOLT 1 PART DESCRIPTION QTY 1 5700 36 HOSE GUARD 2 2 73322 5 16 18 NYLON LOCK...

Страница 43: ...2 3 73238 3 8 16 X 1 HEXHEAD CAP SCREW 2 PART DESCRIPTION QTY www nationalequipment com Phone 763 315 5300 FOOT PEG CASTER 3 3 3 1 2 3 1 2 3 1 401429 PIN CUTTING HEAD 1 2 400132 BOLT HEX HEAD 1 2 13...

Страница 44: ...BRACKET 1 2 5600 56 PROPANE HOLD DOWN BOLT 1 3 7050 P PROPANE TANK 1 IN MACHINE 1 SPARE 2 4 73201 3 8 16 X 1 HEXHEAD CAP SCREW 1 PART DESCRIPTION QTY 1 75007 LAPEL CARBON MONOXIDE MONITOR 1 2 75008 L...

Страница 45: ...MOTOR 1 6 5600 107 MUFFLER TAPE 2 1 7 5600 108 MUFFLER CLAMP 6 1 8 400179 HOUSING BELL PUMP MOUNT 1 9 70951 LOVEJOY COUPLER LO 90 DIN 9T 1 10 70953 SPIDER NOT SHOWN 1 11 70954 LOVEJOY COUPLER LO 95 X...

Страница 46: ...1 3 73342 5 16 18 X 5 HEXHEAD CAP SCREW 2 PART DESCRIPTION QTY BATTERY 3 1 2 1 5110 404 REAR WEIGHT 1 2 74854 FRONT WEIGHT INDIVIDUALLY 36 LB 10 3 73403 1 2 SPLIT LOCK WASHER 1 4 73406 1 2 13 X 1 1 4...

Страница 47: ...ABEL LARGE 2 9 L223 PATENT NUMBER LABEL 1 10 402012 5625 STOCK NUMBER LABEL 2 11 L314 LP GAS LABEL 1 12 L315 CARBON MONOXIDE LABEL 1 13 L08 1 STAND CLEAR LABEL 2 14 L33C INSTRUCTION MANUAL LABEL 1 15...

Страница 48: ...to the 7050 27 Cutting Head required 7074 Tile Box Allows stability and safe transportation over any surface Easy and quick to attach 5110 100 Front Wheel Assembly 5110 100W Replacement Wheel Only Ext...

Страница 49: ...55 If humidity is very high it can detect concentrations as low as 20ppm Presence of CO will change sensor from red to gray black as concentration levels increase Once exposed to fresh air it will re...

Страница 50: ...Parts List and Diagrams Fax 763 535 8255 info nationalequipment com 50 5625 WIRING DIAGRAM...

Страница 51: ...airborne levels above the recommended mineral oil mist exposure limit Symp toms of respiratory irritation may include coughing and difficulty breathing FIRST AID MEASURES Eye No specific first aid me...

Страница 52: ...procedures For more informa tion refer to OSHA standard 29 CFR 1910 106 Flamable and Combustable Liquids National Fire Protection Association NFPA 77 Recom mended Practice on Static Electricity and o...

Страница 53: ...d by the National Fire Protection Association NFPA or the National Paint and Coating Association for HMIS ratings LABEL RECOMMENDATION Label Category INDUSTRIAL OIL 1 IND1 REVISION STATEMENT This revi...

Страница 54: ...ay be refined by various processes including severe solvent extractio severe hydrocracking or severe hydrotreating None of the oils requires a cancer warning under the OSHA Hazard Communication Standa...

Страница 55: ...Fire Extinguisher MSDS www nationalequipment com Phone 763 315 5300 55...

Страница 56: ...Fire Extinguisher MSDS Continued Fax 763 535 8255 info nationalequipment com 56...

Страница 57: ...Fire Extinguisher MSDS Continued www nationalequipment com Phone 763 315 5300 57...

Страница 58: ...Fire Extinguisher MSDS Continued Fax 763 535 8255 info nationalequipment com 58...

Страница 59: ...Fire Extinguisher MSDS Continued www nationalequipment com Phone 763 315 5300 59...

Страница 60: ...Fire Extinguisher MSDS Continued Fax 763 535 8255 info nationalequipment com 60...

Страница 61: ...Fire Extinguisher MSDS Continued www nationalequipment com Phone 763 315 5300 61...

Страница 62: ......

Страница 63: ...ilable to the purchaser Correction of defects in the manner and for the period of time described herein shall constitute complete fulfillment of all liabilities and responsibilities of National to the...

Страница 64: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com...

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