W415-1517 / A / 09.02.16
2
EN
TABLE OF CONTENTS
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
1.0
INSTALLATION OVERVIEW
3
2.0 INTRODUCTION
4
2.1 DIMENSIONS
5
2.2 SPECIFICATIONS
5
2.3 GENERAL
INSTRUCTIONS
6
2.4 COMPLIANCE
6
2.5
RATING PLATE INFORMATION
7
2.6
HIGH EFFICIENCY HEATING
8
2.6.1
HOT AIR GRAVITY VENT SYSTEM (NZ220)
8
2.6.2
CENTRAL HEATING SYSTEM (NZ62CH)
9
2.6.3
BLOWER CIRCULATION (NZ64)
9
3.0 INSTALLATION
PLANNING
10
3.1 APPLIANCE
PLACEMENT
10
3.2 OUTSIDE
COMBUSTION
AIR
11
3.3 FLOOR
PROTECTION
12
3.3.1
EMBER STRIP AND HEARTH EXTENSIONS
12
3.3.2 HEARTH
EXAMPLES
13
4.0 INSTALLATION
14
4.1
CHIMNEY
14
4.2
TYPICAL CHIMNEY INSTALLATION
15
4.3
ADDING CHIMNEY SECTIONS
16
4.4
OFFSET CHIMNEY INSTALLATION
17
4.5
INSTALLING FLASHING AND STORM COLLAR
18
4.6
TYPICAL EXISTING MASONRY
18
5.0 FRAMING
19
5.1 CLEARANCE
TO
COMBUSTIBLES
20
5.2
MINIMUM ENCLOSURE CLEARANCES
20
5.3
MINIMUM MANTEL CLEARANCES
21
6.0 FINISHING
22
6.1 VENTILATION
OPENINGS
23
6.2 BAFFLE
INSTALLATION
24
6.3
FACE PLATE INSTALLATION
25
6.3.1 TEMPLATE
REMOVAL
25
6.3.2
FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION
25
6.3.3 DOOR
INSTALLATION
26
6.3.4 DOOR
GAP
ADJUSTMENT
27
6.3.5
CATALYST PROBE INSTALLATION/ REPLACEMENT
28
6.4
OPTIONAL NZ64 BLOWER INSTALLATION
32
7.0 SELECTING
WOOD
35
8.0 OPERATION
36
8.1 APPLIANCE
OPERATION
36
8.2 BYPASS
DOOR
37
8.3 CATALYST
38
8.4
OPERATING SOUNDS, SMELLS AND CHARACTERISTICS
38
8.5 AIR
CONTROL
38
8.6
FIRE EXTINGUISHERS / SMOKE AND CARBON MONOXIDE DETECTORS
38
8.7
FUEL LOADING AND BURN CYCLE
39
8.8 LIGHTING
A
FIRE
40
8.8.1 FLASH
FIRES
42
8.9 SMOKING
42
8.10 OVERNIGHT
BURN
42
9.0 MAINTENANCE
43
9.1
ASH REMOVAL PROCEDURES
43
8.11 RE-LOADING
THE
APPLIANCE
43
9.2
CATALYST INSPECTION & REPLACEMENT
43
9.3
CREOSOTE FORMATION AND REMOVAL
46
9.4
RUN-AWAY OR CHIMNEY FIRE
46
9.5 CHIMNEY
CLEANING
47
9.6
CAST IRON DOOR GLASS AND GASKET REPLACEMENT
47
9.7
INTERNAL GASKET REPLACEMENT
48
9.8
CARE OF GLASS
51
9.9
CARE OF CATALYST
51
9.10
CARE OF PLATED PARTS
51
9.11
NZ64 BLOWER REPLACEMENT
52
10.0 REPLACEMENTS
53
10.1
OVERVIEW
54
11.0 TROUBLESHOOTING
56
11.1
GENERAL TROUBLESHOOTING
56
11.2
CATALYST TROUBLESHOOTING
58
12.0 WARRANTY
59
13.0 SERVICE
HISTORY
61
14.0 NOTES
62
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