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MULTIQUIP QP3Ti, Руководство по эксплуатации и запасным частям

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PAGE 34 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)

WIRING DIAGRAM — CONTROL PANEL

A

B

C

D

FLOW CONTROL KNOB

AUTO/STANDBY SW

DRAIN/FILL/OFF SW

RED PILOT LAMP

E

GREEN PILOT LAMP

F

G

FLOAT CONTROL SW (UPPER)

RECTIFIER

FLOAT CONTROL 

SW (LOWER)

HOUR METER

OIL LAMP

LIGHT INDICTOR

MAIN

FUSE

30A

FUSE

7.5A

STARTER SW

M

H

I

J

L

K

(B)

(B)

R

(R)

R

(GR)

(GR)

(GR)

(GR)

B/W B R W

W

B/Y

G/W

(W)

B/W

(B/W)

(B/W)

(G/W)

(R)

(R)

(B/Y)

W

W

(W)

(W)

B BLACK

BROWN

YELLOW

BLUE

GREEN

RED

WHITE

VIOLET

COLOR COMBO   :  GROUND/MARKING

Y

L

G

W

V

BR

ORANGE

O

SKY BLUE

SB

LIGHT GREEN

LG

PINK

P

GRAY

GR

BEIGE

BE

SW CONNECTION TABLE

OFF

ON

ST

EXT (+)

FS (+)

FS (-)

EXT (-)

LO

BAT

ST

STARTER SW

BATTERY

12V

OIL

LEVEL SW

IGN COIL

SPARK PLUG

R

B

Y

(Y)

L

LED

OIL_AL

T

EXT

 (+)

EXT

 (-)

CHARGE COIL

POWER 

COIL

ECU 

(SW VERSION)

INTERFACE

B/R

L/R
L/Y

LG

P

W

B

(B)

(W)

GR

GR

PWR2

PWR1

SW2

SW1

OUTPUT

S_GND

COM_RX

COM_TX

COM_12V

(B/W)

(L/R)

(L/Y)

(LG)

(P)

CONTROL BOX

CONTROL PANEL

COM_12V

5V

RXD

TXD

AN

A_GND

S_GND

GND

ST

SW1

SW2

SW3

RL_OUT

LAMP_OUT

ST_SIG

LO

EXT

 (+)

EXT

 (-)

ENGINE

Содержание QP3Ti

Страница 1: ...NUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL QP3Ti TRASH PUMP HONDA iGX270UT2QZMD GASOLINE ENGINE Revision 1 05 07 18 ...

Страница 2: ...PAGE 2 QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 PROPOSITION 65 WARNING ...

Страница 3: ...QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 PAGE 3 NOTES ...

Страница 4: ...ntenance Pump 24 25 Maintenance Engine 26 28 Storage 29 Troubleshooting Engine 30 31 Troubleshooting Pump 32 Wiring Diagram Control Panel 34 Wiring Locator Control Panel 35 Explanation Of Code In Remarks Column 36 Suggested Spare Parts 37 Component Drawings Nameplate and Decals Assembly 38 39 Pump Assembly 40 43 Control Panel Assembly 44 45 Float Switches and Utility Box Assembly 46 47 Frame and B...

Страница 5: ...View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS...

Страница 6: ...ty messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation whi...

Страница 7: ...re department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling...

Страница 8: ...t properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY WARNING NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump CAUTION ...

Страница 9: ...e the battery in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hos...

Страница 10: ...acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling cen...

Страница 11: ...ters minute Max Solids Diameter 1 50 in 38 mm Maximum Lift 25 ft 7 6 m Max Head 95 ft 29 0 m Max Pressure 41 psi 283 kPa Dry Net Weight 200 lbs 91 Kg SPECIFICATIONS PUMP Figure 1 QP3Ti Dimensions B A C D E F H I G Table 2 Dimensions A 39 7 in 1010 mm F 19 6 in 500 mm B 51 1 in 1300 mm G 20 6 in 525 mm C 51 6 in 1312 7mm H 26 9 in 685 mm D 40 2 in 1022 7 mm I 28 8 in 732 mm E 30 3 in 770 mm NOTE sh...

Страница 12: ... x 462 x 422 mm Dry Net Weight 66 8 lbs 30 3 Kg Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers Multiquip Inc and its subsidiary companies makes no claim representation or warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respec...

Страница 13: ... Pump is designed to be used for dewatering applications Both the suction and discharge ports on the QP3Ti trash pump use a 3 inch diameter opening which allows the pump to pump at a rate of approximately 396 gallons minute gpm or 1 500 liters minute lpm This Wet Primed pump requires that the pump casing is first filled with water to assist with initial self priming operations Once a partial vacuu...

Страница 14: ...TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 PUMP COMPONENTS Figure 3 QP3Ti Key Components NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS 1 2 3 4 4 5 6 8 9 10 7 11 12 ...

Страница 15: ...or quick disconnect Cam Groove lock hose For quick disconnect connections an optional coupler A300A is necessary Contact MQ Parts Department for ordering assistance 6 Suction Hose Use only recommended suction hoses This pump is fitted with a 3 male NPT thread suction port and can accommodate threaded or quick disconnect Cam Groove lock suction hose Cam Groove lock hose can be fitted onto the sucti...

Страница 16: ...gn does not require a choke lever Figure 4 Engine Controls and Components INITIAL SERVICING The engine See Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine manual for instructions and details of operation and servicing The engine shown above is a HONDA engine operation for other types of engines may vary somewhat 1 Fuel Fille...

Страница 17: ...on or Auto Fill Operation 9 Float ControlTerminals Provide connection to top and bottom float switches PILOT LAMPS INDICATOR I No Green or Red lights PILOT LAMPS ALERTS I Red light Flashing in 1 second intervals Priming Failure Inspect hose for kinds leaks missing gaskets clogged strainer or lack of water Check float connections II Green and Red lights on Flashing in 0 5 sec interval III Red light...

Страница 18: ...G in 1 sec intervals Red Lamp OFF Auto Standby Mode Red Lamp FLASHING in 1 sec intervals Green Lamp OFF Priming Failure No water for priming Green and Red Lamps FLASHING in 0 5 sec intervals Wrong float connection suh as upsidedown connection of top bottom Red Lamp FLASHING 2 times OFF for 3 sec then repeats Green Lamp OFF Abnormal Engine RPM low fuel or starting failure Red Lamp FLASHING 3 times ...

Страница 19: ...engine oil filler hole See Figure 6 and wipe clean Figure 6 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low See Figure 7 fill to the edge of the oil filler hole with the recommended oil type Table 7 Maximum oil capacity is 1 16 quarts 1 1 liters Figure 7 Engine Oil DipStick Oil...

Страница 20: ...pump as close as possible to the water source Figure 7 on a solid level operating surface The most critical factor for successful pump operations is not to exceed 25 Total Suction Lift at sea level 2 Ensure that the pump has the proper level of fuel and engine oil 3 Initially prime the pump by removing the fill cap see Figure 3 and filling the casing with water If the pump casing is not filled wit...

Страница 21: ...MODE Ifmanualmodeisselected thepumpflowcanbecontrolled 1 Make sure that the engine fuel valve lever is in the ON position Figure 9 2 Turn the starter switch to the START position Figure 11 Figure 11 Starter Switch START 3 After the engine has started turn the flow control switch to the desired flow volume Figure 12 Figure 12 Flow Control Switch PILOT LAMPS INDICATOR I No Green or Red lights PILOT ...

Страница 22: ... OPERATION Pump starts draining water automatically at the set high level utilizing float switches then turns off at the set low level When the water reaches the set high level again pump starts draining again DRAIN FILL SWITCH NOTICE If automatic mode is selected the pump flow cannot be controlled by the flow control switch 1 Prepare and connect suction hose and discharge hose to the suction port...

Страница 23: ... flat 2 Connect the terminal plugs of float switches to the float control ports on the control panel 3 Set the top drain and bottom stop water levels you expect to control with the float switches Figure 15 NOTICE Note that there are two ports for the float control connection One is for the high level TOP and the other for low level BOTTOM 4 Turn the AUTO MANUAL switch on control panel to the AUTO ...

Страница 24: ...the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed ADJUSTING IMPELLER CLEARANCE 1 If it is neces...

Страница 25: ...E VACUUM TESTER OVER PUMP SUCTION PORT CAUTION DO NOT RUN PUMP WITHOUT WATER DISCHARGE PORT PUMP VACUUM TESTER ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL DIRECTION OF WATER FLOW WATER HOSE WATER SOURCE 15 3 0 1 0 5 in Hg kPa WIKA R 100 80 60 40 20 25 2 0 ...

Страница 26: ...X Spark Plug CHECK CLEAN X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically profi...

Страница 27: ...k of fire or explosion DAILY 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY 1 Remove the fuel filter cap and clean the inside of the fuel tank 2 Remove or clean the filter at the bottom of the tank...

Страница 28: ...rew 4 from the muffler protector then remove the muffler protector 3 Remove the 4 mm screw from the spark arrester then remove the spark arrester Figure 21 Spark Arrester Removal 4 Carefully remove carbon deposits from the spark arrester screen Figure 22 with a wire brush Figure 22 Cleaning The Spark Arrester 5 If the spark arrester is damaged and has breaks or holes replace with a new one 6 Reins...

Страница 29: ...any water from left in the housing Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry p...

Страница 30: ...hes 2 times turns OFF for 3 sec and repeats Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel system and replace with fresh fuel Air cleaner clogged Clean or replace air cleaner Difficult to start fuel is available spark plug ignites compression is low Red light flashes 2 times turns ...

Страница 31: ...g Rotational speed fluctuates Green lamp stays on Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Engine running and then stopped suddenly Red lamp flashes 2 times Low fuel or No fuel Add fuel Oil Alert lamp On and red lamp flashes 2 times and repeats Low oil or No oil Add oil Red lamp flashes 3 times and repeats Harness disconnected Repair harness connection ...

Страница 32: ...ose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Too much distance between impeller and volute Adjust clearance by adding shims or replace impeller Min 006 Max 020 Water leaking out weep hole between pump and...

Страница 33: ...QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 PAGE 33 NOTES ...

Страница 34: ...W B W G W R R B Y W W W W B BLACK BROWN YELLOW BLUE GREEN RED WHITE VIOLET COLOR COMBO GROUND MARKING Y L G W V BR ORANGE O SKY BLUE SB LIGHT GREEN LG PINK P GRAY GR BEIGE BE SW CONNECTION TABLE OFF ON ST EXT FS FS EXT LO BAT ST STARTER SW BATTERY 12V OIL LEVEL SW IGN COIL SPARK PLUG R B Y Y L LED OIL_ALT EXT EXT CHARGE COIL POWER COIL ECU SW VERSION INTERFACE B R L R L Y LG P W B B W GR GR PWR2 P...

Страница 35: ...een and Red lights on Flashing in 0 5 sec interval III Red light Flashing 2 times turns OFF for 3 seconds and repeats Low fuel IV Red light Flashing 3 times turns OFF for 3 seconds and repeats Check electrical connections V Red light Flashing 5 times turns OFF for 3 seconds and repeats ECU error Contact Multiquip for service Enginerunning Auto Standby III Greenlightstayson IV GreenlightFlashingin1...

Страница 36: ... guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry general...

Страница 37: ...INE ENGINE 1TO 3 UNITS Qty P N Description 3 17210Z5KW00 ELEMENT COMP A C 1 17218ZE2505 FILTER OUTER A C 3 9807955846 SPARK PLUG 1 17620Z4H900 CAP COMP FUEL TANK 1 9820040750 FUSE MINI 7 5A 1 9820043000 FUSE MINI 30A QP3TITRASH PUMP 1TO 3 UNITS Qty P N Description 1 KIT3TE MECHANICAL SEAL KIT 1 1992040033ASSY IMPELLER KIT 1 43342012400011 IMPELLER WASHER 1 0480570850 O RING VOLUTE CASING 2 0631211...

Страница 38: ...ay away if engine has been running CAUTION Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Pumps manufactured exclusivel for Multiquip by Matsusaka Engineering Co Ltd Japan Decal No 0011 WARNING 1 2 3 4 5 6 7 ATTE...

Страница 39: ...ECALS ASSEMBLY NO PART NO PART NAME QTY REMARKS 1 TBD DECAL CAUTION NO SMOKING 1 2 TBD DECAL CAUTION HOT MUFFLER 1 3 TBD DECAL DO NOT RUN PUMP DRY 1 4 SERIAL PLATE 1 CONTACT MQ PARTS DEPT 5 TBD DECAL WARNING FLAMMABLE 1 6 TBD DECAL WARNING START FIRES 1 7 TBD DECAL MQ LOGO STRIPE 1 ...

Страница 40: ... OPERATION AND PARTS MANUAL REV 1 05 07 18 PUMP ASSEMBLY 2 3 4 5 6 7 8 1 9 10 11 12 13 13 14 16 18 20 21 41 21 42 23 24 44 49 29 25 26 27 27 1 28 55 56 57 40 32 30 50 31 43 34 39 38 37 36 54 17 58 KIT MECHANICAL SEAL O RINGS ...

Страница 41: ...COVER SET PLATE 1 17 0483602250 O RING DRAIN COVER 1 18 0489403400 O RING CASING 1 19 0105091020 BOLT 2 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING 2 23 0631211159 FLOODING CAP 1 24 0631211159 DRAIN CAP 1 25 0803442930 MECHANICAL SEAL 1 26 0811885446 MECHANICAL SEAL SLEEVE 1 27 0852834525 ADJUST LINER 1 27 1 0852854525 ADJUST LINER 1 28 0191170625 BOLT CASING COVER SET PLATE 4 29 0131190823...

Страница 42: ...ATION AND PARTS MANUAL REV 1 05 07 18 PUMP ASSEMBLY CONTINUED 2 3 4 5 6 7 8 1 9 10 11 12 13 13 14 16 18 20 21 41 21 42 23 24 44 49 29 25 26 27 27 1 28 55 56 57 40 32 30 50 31 43 34 39 38 37 36 54 17 58 KIT MECHANICAL SEAL O RINGS ...

Страница 43: ... COVER HANDLE 4 41 0520040431 KEY IMPELLER 1 42 1466251240 IMPELLER WASHER 1 REPLACESP N43342012400011 43 0204490060 U NUT WEAR PLATE 3 44 0458220080 SEAL WASHER CASING COVER 4 49 0451290080 WASHER LOCK VOLUTE CASING 4 50 0451290080 WASHER LOCK SS 20 MM 4 54 0451250100 WASHER LOCK 4 REPLACES P N 0451290100 55 0480570850 O RING VOLUTE CASING 1 56 1992108050 CAP 1 57 0742214080 STRAINER 1 58 KIT3TE ...

Страница 44: ... 13 15 16 17 10 11 18 19 20 21 22 23 24 25 35 26 27 29 32 33 34 31 30 28 37 NOTES INCLUDED WITH IGNITION SWITCH ITEM 9 INCLUDED WITH PILOT LAMPS ITEMS 32 AND 33 INCLUDED WITH DRAIN FILL SWITCH ITEM 20 INCLUDED WITH FLOW CONTROL POTENTIOMETER ITEM 19 1 2 3 4 WIRE HARNESS INCLUDED WITH CONTROL PANEL 5 1 5 2 3 4 36 ...

Страница 45: ...MACHINE SCREW 1 14 TBD WASHER FLAT 1 15 TBD SCREW 2 16 TBD WASHER LOCK 2 17 TBD WASHER FLAT 2 18 7308802700 ECU 1 19 TBD POTENTIOMETER 1 20 TBD DRAIN FILL SWITCH 1 21 TBD HEX NUT 8 22 TBD WASHER FLAT 8 23 TBD WASHER LOCK 8 24 TBD CONTROL PANEL 1 25 TBD PANEL OVERLAY 1 26 TBD WATER PROOF CAP WCHAIN 2 27 TBD MACHINE SCREW 8 29 7308343200 RUBBER BOOT SWITCH 1 30 TBD HOUR METER 1 31 7308662910 KNOB 1 ...

Страница 46: ...PAGE 46 QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 FLOAT SWITCHES AND UTILITY BOX ASSEMBLY A A 7 3 4 14 1 5 6 9 8 13 12 11 10 ...

Страница 47: ...UTILITY BOX COMPLETE 1 OPTION 3 TBD NUT ACORN SMALL 4 4 TBD WASHER FLAT 4 5 TBD WASHER LOCK 6 6 TBD NUT ACORN LARGE 6 7 TBD PAN HEAD SCREW 6 8 TBD PAD LOCK 1 9 TBD KEYS LOCK 2 10 FS43 FLOAT SWITCH DUAL FLT ASSY 43 13M 1 11 FS65 FLOAT SWITCH DUAL FLT ASSY 65 20M 1 OPTION 12 TBD LATCH RIGHT SIDE 1 13 TBD LATCH LEFT SIDE 1 14 TBD PHILLIPS HEAD SCREW 4 ...

Страница 48: ...UAL REV 1 05 07 18 1 2 3 4 5 6 8 9 10 14 15 15 16 17 19 20 21 23 25 A A 13 28 29 31 18 30 12 7 11 NOTES INCLUDED WITH HINGE PIN ITEM 9 1 INCLUDED WITH U BOLT ITEM 16 2 USE WITH PUMP END ONLY 3 1 24 2 22 3 33 32 27 26 34 35 FRAME AND BATTERY ASSEMBLY ...

Страница 49: ...9500014 PUMP STAND 2 15 2008020 BOLT SET WITH LOCK WASHER 4 REPLACES P N 0105090820 16 0190102057 U BOLT 2 INCLUDES MTG HDW 17 73082092300014 AXLE 1 18 0641400430 COTTER PIN 2 19 0105091020 BOLT 2 20 0451250100 WASHER LOCK 6 REPLACES P N 0451290100 21 TBD BOLT 8 22 0401450200 WASHER 20 MM 2 23 0982601906 TIRE 2 24 TBD WASHER LOCK 8 25 TBD NUT 8 26 0725223229 CUSHION RUBBER SLANT MOUNT 4 27 7308224...

Страница 50: ...PAGE 50 QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 HONDA iGX270UT2QZMD ENGINE SERVICE PARTS 4 5 6 1 3 2 ...

Страница 51: ...270UT2QZMD ENGINE SERVICE PARTS NO PART NO PART NAME QTY REMARKS 1 17620Z4H900 CAP COMP FUEL TANK 1 2 17210Z5KW00 ELEMENT COMP AIR CLEANER 1 INCLUDES ITEM W 3 17218ZE2505 FILTER OUTER 1 4 9807955846 SPARK PLUG BPR5ES 1 5 9820040750 FUSE MINI 7 5A 1 6 9820043000 FUSE MINI 30A 1 ...

Страница 52: ...oducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase l...

Страница 53: ...QP3TiTRASH PUMP OPERATION AND PARTS MANUAL REV 1 05 07 18 PAGE 53 NOTES ...

Страница 54: ... for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 310 53...

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