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Temposonics

R-Series Powerlink V2

Operation Manual

Table of contents

1. Introduction ..................................................................................................................................................... 3

1.1 Purpose and use of this manual ................................................................................................................................................................ 3
1.2 Used symbols and warnings ..................................................................................................................................................................... 3

2. Safety instructions ............................................................................................................................................. 3

Identification

.................................................................................................................................................... 5

3.1 Order code of Temposonics

RP ............................................................................................................................................................... 5

3.2 Order code of Temposonics

RH ............................................................................................................................................................... 6

3.3 Order code of Temposonics

RD4 ............................................................................................................................................................. 7

3.4 Order code of Temposonics

RF ................................................................................................................................................................ 8

4. Product description and commissioning ................................................................................................................... 9

4.1 Functionality and system design ............................................................................................................................................................... 9
4.2 Styles and installation of Temposonics

RP ............................................................................................................................................ 10

4.3 Styles and installation of Temposonics

RH ............................................................................................................................................ 11

4.4 Styles and installation of Temposonics

RD4 .......................................................................................................................................... 14

4.5 Styles and installation of Temposonics

RF ............................................................................................................................................. 19

5. Operation.......................................................................................................................................................30

5.1 Getting started ......................................................................................................................................................................................... 30

Node ID configuration

........................................................................................................................................30

6.1 Introduction of “MTS Powerlink Configurator” ........................................................................................................................................ 30
6.2 Introduction of “Automation Studio” ....................................................................................................................................................... 34

7. Integration in Automation Studio ...........................................................................................................................38

7.1 Programming and configuration ............................................................................................................................................................. 38
7.2 Communication Segement ..................................................................................................................................................................... 40

8. Set the LossSoC threshold for a R-Series Powerlink sensor ...........................................................................................43

9. Maintenance and troubleshooting .........................................................................................................................46

Содержание Temposonics Powerlink V2 R Series

Страница 1: ...R Series Powerlink V2 Operation Manual Temposonics Magnetostrictive Linear Position Sensors...

Страница 2: ...f RD4 with pressure fit flange 17 4 4 3 Installation of RD4 s sensor electronic housing 17 4 5 Styles and installation of Temposonics RF 19 4 6 Magnet installation 22 4 7 Replacement of sensor 25 4 8...

Страница 3: ...suitable evaluation electron ics e g a PLC IPC indicator or other electronic control unit Forseeable misuse Consequence Wrong sensor connection The sensor will not work properly or will be destroyed O...

Страница 4: ...of the sensor regularly and provide documentation of the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion haz...

Страница 5: ...ider joint at front part no 252184 Optional g Magnet number for multi position measurement 3 Z 0 2 2 magnets Z 0 3 3 magnets Z 0 4 4 magnets d Connection type D 5 6 2 M12 female connectors 4 pin 1 M8...

Страница 6: ...end S Threaded flange 16 UNF 3A standard T Threaded flange 16 UNF 3A with raised face U Threaded flange 16 UNF 3A with raised face fluoroelastomer housing seal V Threaded flange M18 1 5 6g with fluor...

Страница 7: ...16 connector length 600 mm 23 6 in For bottom cable entry on sensor electronics housing R 2 B PUR cable wires with flat connector length 65 mm 2 6 in R 4 B PUR cable wires with flat connector length 1...

Страница 8: ...M18 1 5 6g S Threaded flange 16 UNF 3A e Operating voltage 1 24 VDC 15 20 Optional g Magnet number for multi position measurement 6 Z 0 2 2 magnets Z 0 3 3 magnets Z 0 4 4 magnets f Output U 3 0 1 Po...

Страница 9: ...ess Each Temposonics position sensor consists of a ferromagnetic waveguide a position magnet a strain pulse converter and supporting electronics The magnet connected to the object in motion in the app...

Страница 10: ...to the mobile machine part Thus it can travel along the sensor profile The sensor is fitted on a flat machine surface using the mounting clamps Fig 4 A length dependent number of these clamps are deli...

Страница 11: ...2 09 25 0 98 Flange M V M18 1 5 6g Flange S H 16 UNF 3A Magnet Stroke length 5000 mm 196 9 in RH D Dead zone 63 5 66 2 5 2 6 22 0 87 15 0 59 3 0 12 8 0 31 12 8 0 1 0 5 0 004 A F 46 10 0 39 Flange D M...

Страница 12: ...der The rod style version has been developed for direct stroke measurement in a fluid cylinder Mount the sensor via threaded flange or a hex nut Mounted on the face of the piston the position magnet t...

Страница 13: ...P d3 Reference A d2 d4 Gauging This dimension applies when tap drill cannot pass through entire boss R 0 4 R 0 3 R 0 1 Z 4 5 5 L 3 L 1 L 2 L 4 A 0 1 A 0 2 Note the fastening torque of RH D H M R S T U...

Страница 14: ...housing 123 4 84 Sensor electronics housing 18 0 71 24 7 0 97 26 5 1 04 7 7 0 3 6 2 0 24 19 0 75 49 1 93 25 0 98 41 1 61 50 1 97 38 1 5 Recommendation Use M6 45 ISO 4762 screws for sensor fastening Fa...

Страница 15: ...radius 24 0 94 Length for bottom cable entry 65 170 230 350 2 6 6 7 9 1 13 8 Length for side cable entry 250 400 600 9 8 15 7 23 6 Flange G M18 1 5 6g 25 1 A F 24 Cable for bottom cable entry Cable fo...

Страница 16: ...g 15 3 2 2 mm 0 6 0 09 in part no 401133 in the undercut In this case a screw hole based on ISO 6149 1 Fig 17 must be provided See ISO 6149 1 for further information Fig 16 Possibilities of sealing Fi...

Страница 17: ...in inches 4 4 3 Installation of RD4 s sensor electronic housing The following section explains the connection of a RD4 sensor with bottom cable entry Fig 20 and side cable entry Fig 21 based on RD4 S...

Страница 18: ...s sensor electronics housing example of bottom cable entry 4 M6 45 ISO 4762 screws Fastening torque 6 Nm Mounting block Mounting of sensor electronics housing Mount the sensor electronics housing with...

Страница 19: ...4 11 5 0 45 Magnet 8 0 23 0 31 0 01 Not exible 107 4 21 Stroke length Up to 7620 mm 300 00 in Up to 10 000 mm 393 70 in Up to 15 000 mm 590 55 in Up to 20 000 mm 787 00 in Tolerance of total length 8...

Страница 20: ...support tube Mount the sensor electronics housing by means of two non magnetic socket head screws M4 90 Fastening torque 2 Nm see Fig 26 Recommendation Seal the sensor via flange RF C with pressure ro...

Страница 21: ...otice for metric threaded flange M18 1 5 6g based on DIN ISO 6149 1 Controlling design dimensions are in millimeters Note the following points when using a RF M S sensor or RF C with pressure rod HD H...

Страница 22: ...fined Easy coupling via the ball joint Mounting ring magnets U magnets block magnets Install the magnet using non magnetic material for mounting device screws spacers etc The magnet must not grind on...

Страница 23: ...agnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position 63 5 66 2 5 2 6 Stroke length 5000 mm 196 9 in RH with block magnet Sensor electronics housing...

Страница 24: ...Series RF M S with ring magnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position See table R Series RF M S with block magnet Sensor electronics housing...

Страница 25: ...ner sensor element Note The base unit will be delivered without ground lug Mount the ground lug at the base unit Ground the sensor via the ground lug 1 Loosen the screws 2 socket head screw M4 2 5 2 P...

Страница 26: ...al differences between machine and electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large...

Страница 27: ...r element 4 3 0 17 14 3 0 56 23 8 0 94 31 8 1 25 4 3 0 17 3 2 0 13 Ring magnet OD25 4 Part no 400533 Ring magnet Part no 402316 Block magnet Part no 403448 Magnet spacer Part no 400633 For RH RD4 For...

Страница 28: ...nector 16 4 ft Part no 530064 Cable bus with M12 male connector RJ45 male connector 5 m 16 4 ft Part no 530065 Cable bus cable Pigtail pigtail Part no 530125 Cable power supply M8 female connector pig...

Страница 29: ...in Operating pressure 350 bar Material ange Stainless steel 1 4305 AISI 303 Material rod Stainless steel 1 4301 AISI 304 See technical bulletin RF pressure housing pipe Document Part No 551 770 for f...

Страница 30: ...the node ID with the MTS Powerlink software and chapter 6 2 explains how to change the node ID via Automation Studio by B R Bernecker Rainer Industrie Elektronik Ges m b H 6 1 Introduction of MTS Powe...

Страница 31: ...e Control Panel Network and Internet Network Connections Fig 46 Fig 46 Network Connections Fig 47 LAN connections Fig 48 Disable TCP IPv6 Fig 49 Choose TCP IPv4 2 Double click the LAN card which is co...

Страница 32: ...ample Fig 50 IP 192 168 100 230 Subnet mask 255 255 255 0 6 Reboot the computer 6 1 3 Node ID configuration Step 1 Network adapter set up Step 2 Node ID configuration Step 3 Process data Fig 52 Search...

Страница 33: ...de ID Disconnect the power supply of the sensor and connect the power supply once again 6 1 4 Process data Step 1 Network adapter set up Step 2 Node ID configuration Step 3 Process data The tab Parame...

Страница 34: ...escription STATE_SEARCH_FOR_NODE This is the initial state in this project In this state PLC tries to read the vendor ID of controlled nodes starting from node ID 1 up to node ID 239 all node IDs whic...

Страница 35: ...AsEPL library to execute write operations on Powerlink nodes u8NodeFoundAt Unsigned 8 bit integer to store the node ID of the first controlled node with MTS vendor ID which has been found u8NodeIdToSe...

Страница 36: ...oWrite pData u8NodeIdToSet variable containing value to set fbSdoWrite datalen sizeof u8NodeIdToSet size of the variable containing value to set fbSdoWrite enable 1 enable write operation fbSdoRead en...

Страница 37: ...tate machine As shown in the variable watch a MTS controlled node has been found at node ID 32 default node ID when sensors are shipped The node ID has been successfully set to 1 Fig 63 Variable watch...

Страница 38: ...s timing and configurable device parameters The XDD file enables simple and easy integration of a Powerlink device into a project tool The XDD file is available at www mtssensors com Importing the Tem...

Страница 39: ...nsferred cyclically The position and speed values which are mapped to the output data are shown The mapping is fixed and a change is not possible Device specific parameters Parameters of the sensor wh...

Страница 40: ...rw Unsigned32 2 Speed measuring step Variable no rw Unsigned32 3 Speed acceleration step 0 1 m s2 Variable no rw Unsigned32 4 Jerk step Variable no rw Unsigned32 6010 Preset value for multi sensor dev...

Страница 41: ...arity channel 4 Variable no rw Unsigned8 6310 Cam 1 low limit Array This object determines the lower limit of position for cam 1 0 Number of available channels Variable no ro Unsigned8 1 Cam 1 low lim...

Страница 42: ...Integer32 6323 Cam 4 high limit Array This object determines the higher limit of position for cam 4 0 Number of available channels Variable no ro Unsigned8 1 Cam 4 high limit channel 1 Variable no rw...

Страница 43: ...s sensor with Powerlink interface 8 1 Hardware setup In this example the sensor is configured to node ID 1 and connected to a control system X20IF1082 2 which is mounted to a control system X20CP3485...

Страница 44: ...C threshold which should be set In this example the threshold is set to 23 This value is recommended for Powerlink networks with media redundancy u32LossSocThrInitialValue Unsigned 32 bit integer whic...

Страница 45: ...ite enable 0 disable write operation go to next step iState break case STATE_WRITE_NEW_VALUE fbSdoWrite pDevice SS1 IF1 interface sensor is connected to fbSdoWrite node 1 node id of sensor fbSdoWrite...

Страница 46: ...eration on page 30 9 2 Maintenance The sensor is maintenance free 9 3 Repair Repairs of the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors 9 Main...

Страница 47: ...27 Vibration test 15 g 10 2000 Hz IEC standard 60068 2 6 resonance frequencies excluded EMC test Electromagnetic immunity EN 61000 6 2 Electromagnetic emission EN 61000 6 3 The sensor meets the requi...

Страница 48: ...sure 350 bar 5076 psi Peak 700 bar 10 007 psi RH J Peak 800 bar 13053 4 psi Magnet movement velocity Any Design Material Sensor electronics housing Aluminum Sensor flange Stainless steel 1 4305 AISI 3...

Страница 49: ...Electromagnetic immunity EN 61000 6 2 Electromagnetic emission EN 61000 6 3 Operating pressure 350 bar 5076 psi Peak 700 bar 10 152 psi Magnet movement velocity Any Design Material Sensor electronics...

Страница 50: ...requirements of the EC directives and is marked with 22 Magnet movement velocity Any Design Material Sensor electronics housing Aluminum Sensor flange Stainless steel 1 4305 AISI 303 Sensor rod Stain...

Страница 51: ...pany _______________________________________________ Address _______________________________________________ _______________________________________________________ Contact partner Name ______________...

Страница 52: ...rs com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Co...

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