MOZELT CoolGen 4 Скачать руководство пользователя страница 16

MOZELT GmbH & Co. KG

Load lifting magnet devices

Technical manual:

 

CoolGen 4

Copyright:  

MOZELT GmbH & Co. KG, D-47269 Duisburg 

 

 

Edition:

  August 2014   

 

Rev.:

   00

Page 16 

 

English

The V-belt tension with belt drives is to be examined and, 

if necessary, the belts are to be retightened according to 

regulation.

Unless  otherwise  expressly  stated,  the  diesel  engine 

of  the  mobile  excavator  is  to  be  brought  up  to  full 

revolutions. The generator then runs within its operating 

range. The yellow LED „Ready“ automatically appears on 

the multi-function display MFD in the operator‘s cab. 

Switching  the  power  supply  and/or  the  load  lifting  

magnet on and off is usually accomplished with a switch 

located in the handle. Depending on the type of device, 

this  must  be  energized  with  a  separate  switch  in  the 

control console of the mobile excavator. For this purpose 

also see the notes in the manual for the mobile excavator. 

If the switching-on command is given, then the generator 

CG 4 connects the voltage contactless through to the load 

lifting magnet. If the command is given to switch off, then 

the generator automatically leads to its demagnetization. 

During  the  process  of  demagnetizing,  whereby  the 

magnet  releases  its  load  (approx.  1  sec),  no  renewed 

switching-on command can be given.

Switching-on of the installation is only possible, if a load 

lifting magnet is attached to the system.

Switching on the magnet: 

Operate the button in the control lever 1 x. 

In  addition  to  the  yellow  LED  „Ready“,  the  green  LED 

„Power on“ lights up in the multi-function display.

Switching off the magnet:

Operate the same button in the control lever again only 

1 x. The already illuminated green LED „Power on“ now 

goes out and a red LED with „Power off“ lights up. 

After  the  load  has  been  dropped,  this  goes  out 

automatically. The permanently illuminated LED „Ready“ 

during  the  shifting  processes  indicates  that  a  renewed 

procedure is now possible and that the power can be 

switched  on.  Breakdowns  are  indicated  by  illuminated 

red LEDs. 

The  meaning  and  elimination  of  such  disturbances  are 

explained using figurative illustrations and texts under - 

Breakdown indicators on the MFD -.

Make sure that ...

• 

the person supervising the trial run is qualified  

 

and competent to carry out, and supervise,  

 

the mechanical and electrical installation.

• 

the nominal values of the power generator  

 

 

correspond to the operating conditions.

• 

the power generator is securely fixed.

• 

the power generator is adequately ventilated.

Safety measures shall be properly adhered to!

4.2 

Operating instructions

When working with the load lifting magnet, the pertinent 

industrial safety and accident prevention regulations are 

to be observed.

In addition, lifting magnet operation may only be started, 

if  the  operator  knows  the  „Safety  Regulations  Magnet 

Operation“ (see Table of Contents).

Before start-up of the power supply CG 4, the operator 

should  ensure  that  the  230V  cable  system  is  in  an 

optically perfect condition. Plugs and plug connectors are 

to be examined for tightness of fit, the anchoring device 

of  the  magnet  connecting  cable  is  to  be  examined  for 

perfect function.

WARNING

Before start-up, subject the complete 

system to a visual inspection!

WARNING

Before start-up, check correct seating 

of the V-belts!

WARNING

Connect only lifting magnets to the 

system! For other electrical consumers, 

operation is not allowed!

WARNING

Before start of all work on the entire 

system, shut down the drive motor!

Содержание CoolGen 4

Страница 1: ...Technical Manual CoolGen 4 Please observe the following safety information and recommendations before start up ...

Страница 2: ...re if applicable also hot surfaces In the case of inadmissible removal of the required cover inappropriate use wrong installation or operation there is the risk of death or severe injury or material damage All work concerning the transport installation and start up as well as maintenance are to be carried out by qualified technical personnel IEC 364 and or CENELEC HD 384 or DIN VDE 0100 and IEC Re...

Страница 3: ...h additional monitoring and protection devices The manufacturer s documentation is to be observed After separating the generators from the drive unit live components and line connections must not be touched when the generator spindle is running due to the voltage All covers are to be kept closed during operation In the electronics there are intermediate circuit capacitors Their discharge may take ...

Страница 4: ...Drives 8 3 Assembling 9 3 1 Assembling instructions 9 3 2 Installation of BELL CLUTCH Coupling 9 3 3 EMC Notes Electromagnetic Compatibility 10 3 3 1 Interference Immunity 10 3 3 2 Interference Radiation 10 3 4 Magnet Connection 10 3 5 LED Functions 10 3 6 Control cable 11 3 7 Terminal Box 11 3 8 Terminal Block 12 3 8 1 Start command via switch line on the MFD display 12 3 8 2 Start Command via Te...

Страница 5: ...ional devices can lead to a change of the technical specification and the content of the documentation and manual and therefore leads to an exclusion of our liability also from the guarantee CAUTION CAUTION CAUTION CAUTION The rated speed of a generator of the CG 4 series is around 3000 rpm In this connection the range from 2700 rpm to 3400 rpm is to be regarded as the tolerance range It is partic...

Страница 6: ...d the LED Ready for operation extinguishes The following monitoring functions are integrated Overload protection Insulation monitoring Overtemperature protection Overspeed protection Open magnetic circuit Short circuit 1 6 Safety regulations magnet operation The operation of a load lifting magnet on a mobile excavator represents a special mode of operation and an increased safety risk In contrast ...

Страница 7: ...ng or under a cover the temperature of the air used for cooling should not be more than 50 C max maximum internal temperature of the casing cover CAUTION 1 2 3 4 5 Fig 1 General view CG4 Display The different operating conditions of the generator are indicated in the function display MFD via LEDs An additional 6 LEDs indicate the working loading utilization of the magnet On Off ratio within the ra...

Страница 8: ... supplied with a priority flow of hydraulic oil This means the supply flow should not be adversely affected by motor fluctuations lifting travelling or other movements Depending on the manufacturer of the construction machine this is implemented in various technical designs Please ask the respective manufacturer for information on this matter or contact us for the alternative solution of the Hydra...

Страница 9: ...er Clamping bushing on the power generator Shaft end shield on the power generator 5 Coupling half Fig 4 Explosion drawing BELL CLUTCH coupling Fig 5 Distance drawing coupling halves 1 CAUTION The environmental atmosphere must be free of aggressive dust corrosive vapours gases and liquids The generator is to be protected against moisture according to IP 55 Synchronous generators with integrated el...

Страница 10: ...es etc are to be interference suppressed using suitable components e g RC elements 3 3 2 Interference Radiation To avoid unallowable interference radiation it is absolutely necessary to observe the given wiring instructions Non line related interference radiation is directly emitted by the integrated electronics and wiring within a frequency range of 30 MHz to 1 GHz It is mainly generated by the f...

Страница 11: ...bserved The discharge time begins after final shutdown of the power generator Fig 8 Connection control line on the power generator 5 1 Magnet connection 230 V DC 2 3 4 5 Protective earth conductor connection Terminal block USB connection Screw terminal control line Fig 7 Terminal box Steuerelektronik 1 4 2 3 5 6 6 Control card WARNING In the electronics there are intermediate circuit capacitors Th...

Страница 12: ...c control HydraBrain Pushbutton wiring Temperature sensor generator Bridge Internal Temperature sensor MFD Display Keying signal Keying signal on the display deactivated 3 9 USB Connection On the control card and MFD there is an USB port Both USB connections are identical and allow the following functions via the DriveSoft service software see Annex DriveSoft Changing of the output voltage Changin...

Страница 13: ...NYE BK BN GY BU GNYE 1 2 3 N 1 2 3 N P1 P2 P1 P2 BK BN GY BU GNYE P1 P2 Black Brown Grey Blue Green Yellow Protective earth cond Pole 1 Pole 2 Adherent sleeves Ring cable lugs Legend Plug in connection on the strut Magnet connection line beam line Optional additional plug in connection on the beam Terminal box on the generator Terminal box at the magnet P1 P2 P1 P2 Fig 13 Cable allocation magnet s...

Страница 14: ...ELT GmbH Co KG D 47269 Duisburg Edition August 2014 Rev 00 Page 14 English 3 11 Dimensional Drawings Power Generator Fig 14 Power generator CG4 30 kW Zahnwelle W 30x2x30x14x9g DIN 5480 Spline Shaft W 30x2x30x14x9g DIN 5480 Fig 15 Power generator CG4 20 kW Fig 16 Power generator CG4 13 kW ...

Страница 15: ... magnet with the drive motor in operation Stand on an isolating mat suitable for electrostatically sensitive devices and make sure that this mat is not earthed before performing commissioning work on the switch on unit WARNING Before start of work verify isolation from power supply Make sure that no voltage is applied to the magnet connection If this note is not observed severe or even fatal bodil...

Страница 16: ...gain only 1 x The already illuminated green LED Power on now goes out and a red LED with Power off lights up After the load has been dropped this goes out automatically The permanently illuminated LED Ready during the shifting processes indicates that a renewed procedure is now possible and that the power can be switched on Breakdowns are indicated by illuminated red LEDs The meaning and eliminati...

Страница 17: ...erator running in the working range Fig 17 MFD signals Ready for operation Indication LED 1 yellow Ready LED 2 green Power on Note Magnet lifting material 1 After switching on command given via operating switch the magnet lifts Fig 18 MFD signals an activated magnet 2 Indication LED 1 yellow Ready LED 3 red Power off Note Magnet releases the material 1 After switching off command given via operati...

Страница 18: ...tion August 2014 Rev 00 Page 18 English Indication LED 1 yellow Ready LED 2 green flashing Power on Note Magnet lifts material The power generator operates in the sorting mode 1 After the start command has been given via the operating pushbutton the magnet lifts Fig 20 MFD signals an activated magnet in the sorting mode 2 ...

Страница 19: ...LED 4 red Line interrupt Possible cause Line interruption in the 230V circuit Magnet not or incorrectly connected Magnet line or plug and socket device defective Note The power generator is to be immediately shut down until the fault has been corrected The fault indication can only be cancelled by shutdown of the power generator After giving the shutdown command via the operating pushbutton LEDs 1...

Страница 20: ...ssible cause LED 1 yellow Ready LED 5 red flashing R P M not o k The display R P M not o k flashes and the indication Ready is on 5 Fig 25 MFD signals R P M not o k Indication Possible cause The power generator runs at overspeed Shut down motor immediately and have the speed checked to prevent damage to the power generator WARNING The display R P M not o k lights up Fig 26 MFD signals underspeed I...

Страница 21: ...otor immediately and have the speed checked to avoid damage to the power generator 5 Fig 27 MFD signals shutdown due to overspeed WARNING Fig 28 MFD signals overtemperature Fig 29 MFD signals insulation fault LED 1 yellow flashing Ready Power generator overheated and cannot be started The power generator operates at an unallowable ambient temperature The fresh air supply to the power generator is ...

Страница 22: ...nents are 3 2 1 4a 4b 5 6 7 9 4b Variant B switch line After the start stop command has been given LEDs 3 4 flash Anzeige LED 3 red flashing Power off LED 4 red flashing Line open Possible cause Due to speed fluctuations the internal intermediate circuit voltage rises above the allowable value Note The power generator is to be immediately shut down until the fault has been corrected Contact the MO...

Страница 23: ...amage to property cannot be ruled out 4 6 Mechanical Speed Measurement While the BELL CLUTCH coupling bells for power generators with a rating of 13 kW and 20 kW are provided with recesses for mechanical speed measurement the hydraulic motor with splined shaft is directly flanged to the power generator for ratings of 30 kw For this purpose one service flap each is arranged on the left and right si...

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