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Operating Manual

motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30

, [email protected], www.motrona.com

BY340 / BY641

High performance low cost synchronous controllers for one slave axis

Product Features:



Precision angular synchronization and speed ratio control



High accuracy due to high feedback frequency range

(300 kHz with TTL encoders and 200 kHz with HTL encoders)



Full remote phase control by Index pulse operation, Trim functions etc.



Four programmable alert outputs



Most compact unit including operator panel for direct

access and RS232 interface for remote access



PROFIBUS DP interface available (option)



Analog output, configurable for voltage or current operation



24 VAC / 17 … 40 VDC power supply

Available Devices:



BY340: Synchronizer with speed ratio setting by keypad,

14 bit analog output and 4 power transistor outputs for alerts



BY641: Synchronizer with features like BY340, but additional front

thumbwheel switches for speed ratio and 4 relay outputs for alerts

Содержание BY340

Страница 1: ...oders Full remote phase control by Index pulse operation Trim functions etc Four programmable alert outputs Most compact unit including operator panel for direct access and RS232 interface for remote...

Страница 2: ...15 TJ New parameter F03 029 031 new master speed display By340_04b_oi Dez 15 ag Notice for analog output supplemented only V or mA not both together Safety Instructions and Responsibility and Legal n...

Страница 3: ...Procedure 15 7 3 Direct Fast Access to Speed Ratio Setting 16 7 4 Change of Parameter Values on the Numeric Level 17 7 5 Code Protection against Unauthorized Keypad Access 18 7 6 Return from the Prog...

Страница 4: ...e right to modify the hardware software or operation manual at any time and without prior notice Therefore there might be minor differences between the unit and the descriptions in operation manual Th...

Страница 5: ...sections for wiring are described in the Technical Specifications see chapter 12 Before first start up it must be ensured that all connections and wires are firmly seated and secured in the screw term...

Страница 6: ...its 4 power transistor outputs alert BY641 Front size 96 x 96 mm 3 780 x 3 780 Speed ratio setting by keypad or by front thumbwheel switches Analog output 14 bits 4 power transistor outputs alert and...

Страница 7: ...is also necessary from the Slave The subsequent drawing shows an example of speed synchronization between two belts including automatic position adjustment by means of index sensors optional Master E...

Страница 8: ...4 TxD RS232 Ana out 10V Ana out 20 mA RxD RS232 PROG X1 X2 5 A A B B 5 A A B B Master Slave Cont1 Cont2 Cont3 Cont4 Reset Trim Index etc RxD TxD GND RS232 24 V DC Power supply Com K1 K4 K1 out K2 out...

Страница 9: ...out 10V Analog output 10 V 0 10 V Slave speed reference 17 Vin Power supply input 17 40 VDC or 24 VAC 18 5 2V out Aux output 5 2 V 150 mA for encoder supply 19 24V out Aux output 24 V 120 mA for enco...

Страница 10: ...th inverted signal TTL inputs at a level of 3 0 to 5 V single ended HTL signals at a 10 30 V level alternatively differential A A B B or single ended A B only Pulses from photocells or proximity switc...

Страница 11: ...stor outputs with a switching capability of 5 30 volts 350 mA each The switching voltage of the outputs must be applied remotely to the Com input terminal 29 4 6 Serial Interface The serial RS232 inte...

Страница 12: ...ements but will never loose position It is easy to understand that this kind of positional and angular synchronization includes at the same time error free speed synchronization of Master and Slave Wh...

Страница 13: ...Modes 5 and 6 With this mode of operation the Trim commands must be assigned to two of the Control Inputs which then operate as impulse inputs from a remote source push button or PLC or else Every imp...

Страница 14: ...act 2 2 Similar to Mode 1 Index control with adjustable phase Fact 1 1 00000 Adjustable Phase Offset Index Master Index Slave 3 Similar to Mode 1 Index Master Slave jumps forward Index Slave Slave jum...

Страница 15: ...the unit operates as a synchronous controller according to the settings defined upon setup All front keys may have customer defined functions according to the specifications met in the keypad definit...

Страница 16: ...07 F06 052 Save the new setting 8 08 Level Parameter numbers F06 Return to level parameter groups 09 Level Parameter groups Actual Error Return to normal operation 10 Normal operation During the gener...

Страница 17: ...and then shows negative and 1 minus one The example below shows how to change a parameter from the actual setting of 1024 to the new setting of 250 000 This example assumes that you have already selec...

Страница 18: ...nction At any time the PROG key sets the menu one level up and finally returns to normal operation The same step occurs automatically via the time out function when during a period of 10 seconds no ke...

Страница 19: ...actor F02 Operational Settings 030 Speed Display Divider 031 Speed Display Dec Point 004 Mode Betriebsart F04 Definitions for the Slave Encoder 005 Trim Time 006 Integration Time 032 Encoder Propertie...

Страница 20: ...2 Function 078 Protect Group F07 053 Input 3 Configuration 079 Protect Group F08 054 Input 3 Function 080 Protect Group F09 055 Input 4 Configuration 081 Reserve 056 Input 4 Function 082 Reserve 057...

Страница 21: ...1 Impulse scaling factor for Master encoder 0 00001 9 99999 1 00000 F01 001 Factor 2 Impulse scaling factor for Slave encoder 0 00001 9 99999 1 00000 8 2 2 Operational Settings F02 Range Default F02...

Страница 22: ...1 to the application 0 00001 9 99999 1 00000 It is essential for all steps of set up to program F1 Scaling Factor to 1 00000 first in order to avoid confusions with factor calculations This ensures th...

Страница 23: ...ase leave at default setting 0 01 9 99 9 99 F02 013 Max Master Frequency Sets the expected maximum input frequency on the Master encoder input You should add a 10 reserve to the real maximum frequency...

Страница 24: ...of the residual error 4 correction by several steps with 12 5 of the residual error 5 correction by several steps with 6 25 of the residual error etc The setting depends on the dynamics of the drive a...

Страница 25: ...ng the Phase Offset setting i e the Trim function can also be used to manually adjust the desired Phase Offset Phase Offset settings adjusted with use of the Trim function will be active until to next...

Страница 26: ...or to calculate the speed display value from the master frequency see chapter 9 3 1 999999 1 F03 030 Speed Display Divider Divider to calculate the speed display value from the master frequency see ch...

Страница 27: ...mA signal F05 039 Offset Correction Digital setting of analog offset on correction signal 10 000 10 000 volts 0 000 F05 040 Gain Correction Digital setting of the proportional gain of the control loo...

Страница 28: ...im 4 n a For more details about these functions see section 9 1 5 n a 6 Integrator off 7 Store EEProm 8 Scroll Display 9 n a 10 Clear Min Max 11 n a 12 n a 13 n a 14 Read front thumbwheels model BY641...

Страница 29: ...Integrator off 7 Store EEProm 8 Scroll Display 9 Parameter Disable 10 Clear Min Max 11 Index Slave 12 Index Master 13 n a 14 Read front thumbwheels model 641 only 15 Stop Slave 16 n a F06 051 Switchi...

Страница 30: ...by means of the OS32 Operator Software you must temporary set the inputs to static operation The corresponding light boxes on the screen are not suitable to display dynamic signals Please return to ed...

Страница 31: ...9 0 050 F08 071 Default Display Number of actual value displayed by the unit after power up see table in chapter 9 1 at description of Scroll Display command 0 8 0 Must be set to the default value 166...

Страница 32: ...t synchronous position This prevents any leap in speed on restart yes yes 7 Store EEProm Stores actual operational settings to the EEProm so they remain available also after power down yes yes 8 Scrol...

Страница 33: ...he preset tolerance band as specified by parameter F02 17 Alert 2 With index operation Parameter F02 004 Operation Mode 2 6 or 8 K2 works as Index ok output It then indicates that the slave index is w...

Страница 34: ...ual Master speed The speed display can be scaled by the two parameters F03 029 Speed Display Factor and F03 030 Speed 030 03 029 03 F F Hz frequency Master value Display If you want to display a decim...

Страница 35: ...of charge from our homepage www motrona com Connect your PC to the synchronizer as shown in section 3 6 and start the OS3 x software The following screen will appear Where instead you find the mask b...

Страница 36: ...Y340 or BY641 controller At this time both drives Master and Slave must be adjusted to proper and stable operation over the full speed range Slave drive settings must provide a maximum of dynamics and...

Страница 37: ...5 of the maximum speed The Slave should now move too As a next step switch the Reset to OFF by clicking to the Reset button showing actually Reset On This will activate the closed loop control Observe...

Страница 38: ...note that a deviation of the color bar does not indicate a speed error at all unless the differential counter shows figures outside a 1024 error increment range Inside this range the speed is always...

Страница 39: ...2 NO K2 NC K1 C K1 NO K1 NC X6 X5 X4 X3 Relay connector with units before Jan 2009 replaced because of mistakable screw terminals 11 2 Front Thumbwheel Switches Moreover the BY641 models provide thumb...

Страница 40: ...Characteristic Internal resistance Min pulse time Connections 4 configurable HTL LOW 0 2 5 V HIGH 10 30 V NPN PNP Namur Ri 3 3 kOhm 50 s screw terminal 1 5 mm AWG 16 Control outputs Number of outputs...

Страница 41: ...5 55 inch front IP 65 rear IP20 front IP 20 rear IP20 SM300 mounting bracket for top hat rail mounting of BY340 BY340 approx 250 g BY641 approx 370 g Ambient temperature Operation Storage 0 C 45 C 32...

Страница 42: ...BY641 96 0 3 780 110 0 4 331 90 5 3 563 10 0 394 8 0 315 88 5 3 484 9 0 345 129 0 5 079 140 5 5 531 96 0 3 78 18 5 728 111 5 4 39 With optional plexi glass cover for protection class IP65 motrona par...

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