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User Manual

 

rev. 

1.1 of 16.12.2019

 EN

 

 

Original manual

 

Fanmig J5 MOST

 

-5-

 

 

General maintenance (daily)

 

- check the condition of cables and connections, replace if necessary,

 

- remove spatter from the gas nozzle of the welding torch, spatter may transfer with the 

shielding gas to the welding arc, tend to disrupt the shielding gas flow and can effect in a 
short circuit,

 

- check condition of welding torch, replace if necessary,

 

- check condition and operation of the cooling fan; keep the cooling air inlet and outlet 

openings clean,

 

- keep the device clean.

 

 

Periodic maintenance (every 3 months at least)

 

Periodic maintenance frequency can be increased depending on the environment in which the 
device is operating. Maintenance:

 

- using a stream of dry air (at low pressure) remove the dust from the outer parts of the 

casing and from inside of the welding device,

 

- check and tighten all the screws,

 

- check the state of all electrical contacts and repair if necessary.

 

 

 

ATTENTION:     

Power supply must be disconnected from the device before any maintenance 

and service work.    After each repair, perform a proper check to ensure safe use.

 

 

Mandatory device checks

 

According  to  the  Labour  Code  provisions: "All  responsibility  for  the  safe use  of machinery  and 
equipment  shall be  borne  by  the  owner."  This  results  in  the  obligation  to perform  periodic  and 
post-repair checks and inspections of equipment.

 

Periodic tests are carried out at least once a year (legal basis PN-EN ISO 

 

17662 clause 4.2), and post-repair tests after each repair that restored welding 

 

functionality (legal basis: PN-EN 60974-4 clause 4.6).

 

All above services are performed by the technical support of 

RYWAL-RHC

.

 

 

3. Technical description and operating conditions

 

 

Fanmig J5

 

is a 

cutting edge semi-automatic welding inverter machine designed for MIG/MAG, 

MMA  and  LiftTIG  (DC)  welding.  The  device  is  designed  for  steel  and  stainless  steel  gas-
shielded 

welding 

for 

crafting, 

car 

body 

shops 

and 

DIY 

applications 

e.t.c.  

The  welding  parameters  are  set  in  the  front  panel  of  the  welding  machine.  For  MIG/MAG 
method,  the  parameter  setting  is  done  synergistically  (see  section  6).  Depending  on  the 
selected steel wire diameter, the knob simultaneously changes the welding current (V) and the 
corresponding  wire  feed  speed  (m  /  min).  The  device  is  powered  from  a  single-phase  (230V). 

Fanmig  J5

  is  suitable  for  wire  welding  with  1  or  5  kg  spools. 

The  machines  is

  able  to  MMA 

coated electrode welding and to work with a valve connected to torch using TIG DC method with 
ignited  by  rubbing  the  tip  of  the  LiftTIG  tungsten  electrode.  The  device  is  protected  against 
overheating by a thermal sensor. Made in accordance with EN 60974-1 standard.

 

Содержание Fanmig J5 MOST

Страница 1: ...ing machine Fanmig J5 MOST Attention A copy of this manual should be located in the place of device use and should always remain available to the operator Original manual Catalogue no Fanmig J5 51 00...

Страница 2: ...defrosting Information included on icons located on the device Use and maintenance of welding equipment may be dangerous The user must observe health and safety rules and regulations Welding and cutti...

Страница 3: ...and normal operation are possible only after reading the carefully reading following manual Welding requires meeting the requirements for electric arc welding regulations and complying with fire regu...

Страница 4: ...protection screens governing bystanders against radiation effects depending on requirements placed in a room with appropriate wall colour absorption of UV radiation FIRE PROTECTION Welding work stati...

Страница 5: ...d equipment shall be borne by the owner This results in the obligation to perform periodic and post repair checks and inspections of equipment Periodic tests are carried out at least once a year legal...

Страница 6: ...MIG MAG 200A 24V 40 130A 20 5V 100 MMA 160A 26 4V 40 100A 24 0V 100 Wire feeding speed m min 2 11 5 Insulation class F Protection class IP21S Wire feeder type 2 roller Dimensions mm 440x180x350 Weigh...

Страница 7: ...MOST 7 5 Device construction Fanmig J5 Pos Presentation 1 ON OFF switch 2 Power cord with plug 3 Gas connection 4 Control panel 5 Euro socket for MIG MAG welding torch 6 Socket 7 Socket 8 Wire feeder...

Страница 8: ...s between welding parameters voltage in volts and wire feed speed in m min arc length correction within 5 V from factory settings IND Inductance in the range of 10 from factory settings DIA Steel wire...

Страница 9: ...eding without opening the gas flow and not applying current to the contact tip The button is not active in MMA and LiftTIG welding 6 6 Mode switch VRD ON 2 stroke 4 stroke 6 VRD ON only for the MMA me...

Страница 10: ...short length of wire from the spool align the end of the wire cut with pliers 57 00 004707 insert the end into the guide and then onto the feed roll the upper pressure mechanism raised Than guide the...

Страница 11: ...rch operating mode 2 step or 4 step Press the switch 2 to select the DIA wire diameter 0 8 mm or 1 0 mm The selection is made with the knob 4 and confirmed by a press You can also correct the arc leng...

Страница 12: ...g over e g chained to a wall Trolleys can be used to transport the device together with the cylinder and accessories e g WUS 150 HD cat no 50 03 003942 Having the cylinder placed and gas hose connecte...

Страница 13: ...argon flow on torch handle the arc is ignited by gently scratching the tungsten electrode tip on the material and then raising it up by 2 3 mm Welding ends with breaking the arc in similar way to MMA...

Страница 14: ...eration Attention The device may only be repaired by authorized personnel 10 1 Errors occurring during MIG MAG welding ATTENTION Make sure that MIG welding method is selected with switch 3 Fault Poten...

Страница 15: ...witch 3 Fault Potential cause Recomme ndations Excessive splatter Arc too long Too high welding current Adjust the welding current to the electrode diameter Crater at the end of the weld Too quick det...

Страница 16: ...ial or welding wire Welding speed too high and gas shield missing Blowing the gas shielding Water around the weld Clean and dry the material before welding Guide the torch according to the welding tec...

Страница 17: ...User Manual rev 1 1 of 16 12 2019 EN Original manual Fanmig J5 MOST 17 11 Fanmig J5 Wiring diagram...

Страница 18: ...Semi Automatic Welding Machine Fanmig J5 MOST 5 The subject matter of this declaration mentioned above is in conformity with the relevant requirements of EU harmonization legislation Low Voltage Dire...

Страница 19: ...2012 19 EU WEEE II WEEE Waste Electrical and Electronic Equipment after decommissioning the device must be recycled by a specialized company Do not dispose of worn out welding equipment with domestic...

Страница 20: ......

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