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5.0

Operation

60

GenStar MPPT 

61

•  Charge kWhr
•  Charge Ah
•  Load 0 Ah
•  Load 1 Ah
•  Load 2 Ah
•  Load 3 Ah
•  Net battery system Ah
•  Charge system kWhr
•  Faults & Alarms
•  Additional records are appended to this list, e.g., ReadyShunt counters

The GenStar can store a finite number of daily records internally. However, the data size of daily 

records will expand as data from ReadyBlocks and other accessories are added; this will reduce the         

maximum number of records that can be stored internally.

If an SD card is used for logging, the maximum number of records will vary depending on the        

capacity of the card.

5.10.2 Event Logging

All loggable variables are recorded, and can be filtered by event type, date range, specific date and 

some assingments within an Event Type. Event Types and variables may change depending on current 

firmware reporting parameters. 
Event logging can be configured either in LiveView webpage or in local meter display.

Event Logging. 

A

 

complete list of logged variables can be seen in local meter display or LiveView/

History/Event Log
Loggable events are divided into 

Event Types 

(and examples for each type): 

Battery 
Issues (Errors) - 

Faults and alarms

Network 

- Time servers, LAN connections

ESC 

- ESC events

Command 

- DC load output disconnected

 

System

5.11 Setup

See Section 4 - Configuration

5.12 Firmware Updates

Updates are newer versions of GenStar MPPT firmware. Updating methods via serial PC connections 

to the GenStar MPPT:

•  USB-C
•  RS-232 
•  EIA-485

Firmware can also be updated via RJ-45 (Ethernet) connection using LiveView.
GenStar MPPT firmware must first be downloaded from the Morningstar Website: 

morningstarcorp.

com

. The firmware file will download to your computer as ZIP folder and will need to be extracted 

for use. The procedure for extracting the compressed files will depend on the type of PC, e.g., 

Windows (and specific version), MAC or other. Once extracted, save the GenStar firmware file to an 

easily accessible location, e.g., desktop.

Serial Firmware Updates

For USB-C and RS-232 connections, the MS Load Firmware Utility must be installed (downloadable 

at 

morningstarcorp.com

) on the PC, and there must be access to the new firmware (.msc) file. Start 

MSLoad

TM

 and when prompted, choose the desired file.

Ethernet/RJ-45 Firmware Updates

CAUTION:

The controller may fail to properly reboot after a firmware update leaving the system offline 

and without power. Remote firmware updates via the internet are not recommended.

Always reboot after a firmware update. Check the LiveView Update Screen box to automatically 

reboot after the update. The system will lose power during a reboot!

To update firmware via an RJ-45/Ethernet connection, first follow the instructions in Section 4.1.2 to 

set up a LiveView connection on a PC screen or mobile app - if available. Click on the, "Update", 

button on the dashboard, and then select and upload a new file.

5.12.1 Update via SD Card

After uploading new firmware (.msc) file from PC to SD Card:
1)  Insert SD card into the side slot to the left of the GenStar MPPT meter
2)  Navigate to Setup\Firmware\Load Firmware
3) Select the desired firmware file, and confirm loading from the SD Card
4) A progress bar will indicate loading of firmware update into the GenStar MPPT memory. This will 

take several minutes.
5) When complete, select Okay to update the GenStar MPPT firmware

5.13  Inspection and Maintenance 

Table 5-4 below lists the recommended maintenance schedule to keep the GenStar MPPT         

performing optimally.

 

  

 WARNING:

  

Risk Of Electrical Shock.

     

              No  power or accessory terminals are  electrically isolated from dc input, and may be  

energized with hazardous   solar voltage. Under certain fault conditions, battery could become over-

charged. Test between all terminals and ground before touching. 
 

  

           WARNING:

  

Shock Hazard

             Disconnect all power sources to the controller before removing the wiring box cover. Never 

remove the cover when voltage exists on the GenStar MPPT power connections.

Содержание REAKSTAR GenStar GS-MPPT-60M-200V

Страница 1: ...nance Manual Solar DC System Controller Solar Battery Charger Load Controller With TrakStarTM Maximum Power Point Tracking Technology MAXIMUM POWER POINT TRACKING MODELS GS MPPT 60M 200V GS MPPT 80M 2...

Страница 2: ...y Block Installation 22 3 4 8 Final Connnections 24 3 4 9 Power Up and Verify System Operation 24 3 4 10 Power Down 25 3 5 Commissioning Initial Configuration 25 3 5 1 Methodology 25 3 5 2 Commissioni...

Страница 3: ...arging Variables 49 5 3 Load Control Information 52 5 4 Soft key Use 53 Cont 5 5 Factory Reset Procedure 53 5 6 LED Indications 53 5 6 1 General LED Indications 53 5 6 2 Battery Charging LED Indicatio...

Страница 4: ...T AND MAY BE ENERGIZED WITH HAZARDOUS SOLAR VOLTAGE UNDER CERTAIN FAULT CONDITIONS BATTERY COULD BECOME OVER CHARGED TEST BETWEEN ALL TERMINALS AND GROUND BEFORE TOUCHING WARNING THE COMMUNICATIONS PO...

Страница 5: ...nnecting battery terminals Determine if battery is inadvertently grounded If so remove the source of contact with ground Contact with any part of a grounded battery can result in electrical shock The...

Страница 6: ...d meter key functions Terminals sized for 1 0 AWG 53 5 mm2 wire Digital meter display 5 year warranty see Section 7 0 2 2 Versions and Ratings There are three versions of the GenStar MPPT controller G...

Страница 7: ...activation 5 State of charge LEDs General battery state of charge1 2 indicators 1 See future Morningstar ReadyShunt updates for precise battery voltage measurements 2 See Morningstar ReadyBMS accessor...

Страница 8: ...data reporting 1 and 2 MS CAN In Out Ports Proprietary Morningstar deWvice communication protocol ports 3 Ethernet Port RJ 45 socket for LAN Internet connection 4 Coin Cell CR 2032 Back up battery for...

Страница 9: ...e GenStar MPPT in an enclosure ensure sufficient ventilation Installation in a sealed enclosure will lead to over heating and a decreased product lifetime CAUTION Equipment Damage When installing the...

Страница 10: ...ximum voltage of the circuit or higher These devices are external to the GenStar MPPT controller BATTERY OVER CURRENT PROTECTION DEVICE SIZING The U S NEC requires the installation of DC breakers or f...

Страница 11: ...zes 8 1 0 AWG 10 50mm2 Load terminal wire sizes 14 6 AWG 2 5 16mm2 Conductor ampacity current carrying capacity must be greater than the maximum current expected in the power circuits Battery breakers...

Страница 12: ...ugh conduit with the power conductors Observing correct polarity connect both battery voltage sense wires to the GenStar MPPT at the 2 position Battery Sense terminal and to battery and terminals No d...

Страница 13: ...attery temperature varies by just 5 C the charging target regulation voltage should change by 0 15 Volts for a 12 Volt battery This is a substantial change in battery charging so it is important to al...

Страница 14: ...nnect 3 4 6 LOAD CONNECTIONS refer to Figure 3 4 above CAUTION Equipment Damage Do not wire any AC inverter to the load terminals of the GenStar MPPT Damage to the load control circuit may result An i...

Страница 15: ...tallation and operation instructions As seen in Figure 2 1 and then as described in Section 2 3 A Loosen screw 7 B Remove the cover 9 by pressing in the tabs 10 C Use a knife to cut out the dead panel...

Страница 16: ...make the GEC connection at the battery post also STEP 2 Confirm that the PV array wire polarity is correct and that the PV disconnect switch or breaker is in the OPEN position Connect the PV array neg...

Страница 17: ...R Table 3 3 GenStar MPPT Start up Behavior Table 3 4 GenStar MPPT Run time Behavior RTS START UP and RUN TIME BEHAVIOR TABLES 12V 24V or 48V BMS Block Battery Charging Profile 1 RTS Required is the de...

Страница 18: ...staller Setup on board meter menus shown below in Figure 4 1 CAUTION To effect changes always use the Save Button in upper right corner of the settings area 4 1 1 Using the Meter Display To adjust LCD...

Страница 19: ...ernal clock UTC time and date are entered and an offset for local time zone is entered Note that the local offset must be adjusted when a time zone changes to DST and back 4 1 2 Using LiveView LiveVie...

Страница 20: ...ar MPPT is connected to a DHCP router and the DHCP option is selected network settings will automatically be assigned To modify inverter settings remotely over Ethernet use the Installer Setup screen...

Страница 21: ...harging current The low temperature 100 limit defines the highest temperature at which the controller will deliver 100 of the controller s rated output charging current Charging current is tapered lin...

Страница 22: ...ReadyRelay assingments will govern which mode can be used 1 DISABLED External Source Control function is disabled Absorption End Amps set a net current threshold below which the controller will trans...

Страница 23: ...GEN 2 MANUAL External Source starting can be triggered manually via Command or Soft key Once a ReadyRelay has been designated as a Command Schedule signal use Commands or Soft key see Section 4 2 7 5...

Страница 24: ...ramming Prohibit Charging ONLY On Schedule timing Start Charging Charging 1 2 and 3 can be designated using On Schedule timing Conditions can be customized Low Battery complete Bulk voltage and time C...

Страница 25: ...For example a system may have 2 amps of solar current flowing into the GenStar MPPT and five amps of charge current flowing out to the battery The GenStar MPPT does not create current Rest assured th...

Страница 26: ...nufacturer for optimal battery charge settings Table 5 2 shows all preset high voltage disconnect and reconnect settings Table 5 3 shows the shared settings that are common to all GenStar charging pre...

Страница 27: ...nk once per second during Absorption charging The battery must remain in the Absorption charging stage for a cumulative 150 180 minutes depending on battery type before transition to the Float stage w...

Страница 28: ...charging battery age temperature and other factors One very broad guide is to equalize flooded batteries every 1 to 3 months or every 5 to 10 deep discharges Some batteries such as the L 16 group will...

Страница 29: ...battery voltage below Float voltage for a combined sixty minutes duration will also force an exit from the Float stage Custom Charging The float exit time out and voltage can also be custom programme...

Страница 30: ...lth of the battery LVD set point If the battery discharges to the LVD set point the load will disconnect and a solid red Battery Status LED indication will be displayed General Load Control Notes Do n...

Страница 31: ...ack to 0 amps if needed to reduce the heatsink temperature The Appendix B de rating graphs indicate maximum ambient temperatures at which the GenStar MPPT will operate with full rated current as indic...

Страница 32: ...pproximately 10 seconds apart If the overload remains after two 2 attempts the load will remain disconnected until power is removed and re applied Remote Temperature Sensor RTS Status LED Flashing red...

Страница 33: ...ivate System commands Reboot Control Software resets the GenStar MPPT All controller functions including battery charging and power to the loads will cease until the reboot is complete 5 9 5 External...

Страница 34: ...Once extracted save the GenStar firmware file to an easily accessible location e g desktop Serial Firmware Updates For USB C and RS 232 connections the MS Load Firmware Utility must be installed downl...

Страница 35: ...for web page and real time clock support Hardware and third party software that supports the MODBUSTM protocol can be used to communicate with a GenStar MPPT Multiple communication ports can be used...

Страница 36: ...B and GND wires to GenStar EIA 485 terminals Connect Data A B and GND wires to a desired bus connected controller e g another GenStar NOTE If a desired bus connected EIA 485 compatible controller is...

Страница 37: ...ernet network diagrams Ethernet Cable Factory Default Network Settings DHCP Enabled LiveView Web Address http gsmppt serial number1 IP 192 168 1 253 if DHCP is not enabled Subnet Mask 255 255 255 0 Ga...

Страница 38: ...its and the load is disconnected The load will automatically reconnect when the heatsink cools to a safe temperature 7 0 TROUBLESHOOTING High Solar Voltage Disconnect Status LED None Battery Status LE...

Страница 39: ...ill be limited only to the duration of the original product coverage Morningstar Essentials SeriesTM and SureSineTM inverter products are warrantied to be free from defects in materials and workmanshi...

Страница 40: ...8 Volts 12 24 48 Volts 12 24 48 Volts 800 1600 3200 1075 2150 4300 1350 2700 5400 Mechanical 16 45 7 46 Wire Size Range Battery voltage sense and RTS Battery voltage sense and RTS Enclosure IP20 Type...

Страница 41: ...size as indicated in Section 310 15 GenStar power terminals are rated for 75 C When wires with a 90 C temperature rating are used with terminals that have a 75 C temperature rating wire ampacity at 7...

Страница 42: ...randed Copper Wire Maximum 1 way distance feet 12 Volt system multiply values by 2 for 24 Volt and by 4 for 48V system Wire Size AWG 100A 90A 80A 70A 60A 55A 50A 45A 40A 35A 30A 25A 20A 15A 4 01 23 5...

Страница 43: ...5 8 1 10 8 16 1 5 1 7 1 9 2 1 2 3 2 6 2 9 3 4 4 1 5 2 6 9 10 1 3 1 4 1 6 1 8 2 2 2 6 3 2 4 3 6 1 3 1 5 1 9 2 6 4 1 0 1 3 1 7 2 5 0 8 1 1 1 Wires sizes larger than 50 mm2 must be terminated at a splice...

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